A kind of furnace cooling structure
By setting up a thermocouple and a controller in a metal magnesium reduction furnace, real-time monitoring and adjustment of the temperature of the reduction furnace is achieved, and the problem of insufficient temperature monitoring and adjustment in the prior art is solved, and the quality and production efficiency of metal magnesium are improved.
Patent Information
- Application Number
- CN202421568385.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing metal magnesium reduction furnaces lack effective temperature monitoring and regulation devices, resulting in waste of resources, long cooling time, short life of reduction tanks and low metal magnesium quality.
A furnace cooling structure is designed, including setting up a thermocouple inside the reduction furnace for temperature monitoring, and controlling the solenoid valve and gas flow regulating valve through the controller to realize real-time monitoring and regulation of the reduction furnace temperature.
By real-time monitoring and adjusting the temperature of the reduction furnace, it can shorten the cooling time while ensuring the quality of the metal magnesium, reduce energy consumption, and improve the environmental protection effect of the reduction furnace.
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Figure CN222747770U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal magnesium production, in particular to a furnace cooling structure. Background Art
[0002] The magnesium reduction furnace is the core equipment in magnesium production. Its design and structure have an important impact on the quality and production efficiency of magnesium. At present, there are many types of magnesium reduction furnaces used in China. According to the different fuels used, they can be roughly divided into two categories: reduction furnaces heated by gas or heavy oil and reduction furnaces fueled by coal. From the perspective of energy saving and high efficiency, it is more common to choose a regenerative magnesium reduction furnace.
[0003] The existing magnesium reduction furnace generally lacks effective temperature monitoring and regulation devices. In the process of magnesium being taken out of the furnace, in order to ensure the quality of magnesium, operators often adopt a conservative strategy, maintaining a continuous supply of fuel even when there is no reduction reaction, which is the so-called "empty burning" state, which will cause a waste of resources, and the temperature is cooled down to the starting temperature only after the furnace is finished, which takes a lot of time, and the combustion temperature control in the furnace is not flexible, which easily leads to the problem that the life of the reduction tank is generally too short and the quality of the finished magnesium is not high.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0005] In view of the problems in the related technology, the utility model proposes a furnace cooling structure to overcome the above technical problems existing in the existing related technology.
[0006] To this end, the specific technical solutions adopted by the utility model are as follows:
[0007] A furnace cooling structure comprises a reduction furnace, a reduction tank is arranged inside the reduction furnace, heat storage chambers are arranged on both sides of the reduction furnace, a burner is arranged on one side of the heat storage chamber, one end of the burner is placed inside the reduction furnace, the burner is connected to a gas branch pipe, the gas branch pipe is connected to a gas main pipe, and a monitoring mechanism is arranged inside the reduction furnace.
[0008] Furthermore, in order to monitor the internal temperature of the reduction furnace and control the temperature inside the furnace, the monitoring mechanism includes a thermocouple arranged on the reduction furnace, one end of the thermocouple is placed inside the reduction furnace, the thermocouple is electrically connected to the controller, the controller is electrically connected to the solenoid valve, the solenoid valve is arranged on the gas main pipe, a gas flow regulating valve is arranged above the solenoid valve, the gas flow regulating valve is electrically connected to the controller, and a protective mechanism is arranged on the outside of the controller.
[0009] Furthermore, in order to protect the controller and prevent it from being affected by smoke and causing damage to internal components, the protective mechanism includes a protective shell arranged on the outside of the controller, a bracket is arranged under the protective shell, a slide groove is arranged at the top of the protective shell, a baffle is arranged inside the slide groove, a slider is arranged on one side of the baffle, the slider is threadedly connected to the threaded rod, one end of the threaded rod is connected to the support frame through a bearing, and the other end is connected to the drive motor, and the drive motor is placed inside the protective shell.
[0010] Furthermore, in order to control the driving motor and thus facilitate the movement of the baffle, the driving motor is electrically connected to the control switch, and the control switch is placed outside the protective shell.
[0011] Furthermore, in order to dissipate heat from the controller and ensure that the controller can operate normally, a temperature sensor is provided at the top of the protective shell. The temperature sensor is electrically connected to the controller. The controller is electrically connected to a cooling fan. The cooling fan is placed on one side of the protective shell.
[0012] Furthermore, a conduit is provided at the bottom end of the heat storage chamber, one end of the conduit is connected to the switching valve, and one end of the switching valve is connected to the fan.
[0013] Furthermore, in order for the user to observe the temperature in the furnace through the display screen, a display screen is provided on the controller, and a button group is provided below the display screen.
[0014] The beneficial effects of the utility model are:
[0015] (1) By vertically arranging the reduction tank, the thermal efficiency and furnace temperature uniformity can be improved, and a monitoring mechanism is arranged, which can measure the internal temperature of the reduction furnace in real time through a thermocouple. When the magnesium is taken out of the furnace, the solenoid valve can be controlled by the controller to close to stop the fuel supply to the reduction furnace. When the temperature reaches a predetermined value, the solenoid valve can be controlled to open again, and the controller can adjust the gas flow regulating valve to ensure that the temperature of the reduction furnace is maintained at a predetermined value. The reduction furnace can be cooled while ensuring the quality of the magnesium metal, the cooling time can be shortened, and the energy consumption can be reduced, thereby improving the environmental protection effect of the reduction furnace.
[0016] (2) By setting a protective mechanism on the outside of the controller, the controller can be protected to prevent the user from accidentally touching the controller during production activities, thereby affecting the operation of the reduction furnace. It can also prevent the smoke from damaging the internal components of the controller and affecting the service life of the controller. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a front view of a furnace cooling structure according to an embodiment of the utility model.
[0019] Figure 2 It is a side view of a furnace cooling structure according to an embodiment of the utility model.
[0020] Figure 3 It is a structural diagram of a protective shell of a furnace cooling structure according to an embodiment of the utility model.
[0021] Figure 4 It is a side view of a protective shell of a furnace cooling structure according to an embodiment of the utility model.
[0022] In the figure:
[0023] 1. Reduction furnace; 2. Reduction tank; 3. Regenerator; 4. Burner; 5. Gas branch pipe; 6. Gas main pipe; 7. Monitoring mechanism; 701. Thermocouple; 702. Controller; 703. Solenoid valve; 704. Gas flow regulating valve; 8. Protection mechanism; 801. Protective shell; 802. Bracket; 803. Slide; 804. Baffle; 805. Slider; 806. Threaded rod; 807. Support frame; 808. Drive motor; 9. Control switch; 10. Temperature sensor; 11. Cooling fan; 12. Conduit; 13. Switching valve; 14. Fan; 15. Display screen; 16. Button group. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] According to an embodiment of the utility model, a furnace-out-cooling structure is provided.
[0026] Embodiment 1
[0027] like Figure 1-Figure 4As shown, according to the furnace cooling structure of the embodiment of the utility model, it includes a reduction furnace 1, a reduction tank 2 is arranged inside the reduction furnace 1, heat storage chambers 3 are arranged on both sides of the reduction furnace 1, a burner 4 is arranged on one side of the heat storage chamber 3, one end of the burner 4 is placed inside the reduction furnace 1, the burner 4 is connected to the gas branch pipe 5, the gas branch pipe 5 is connected to the gas main pipe 6, a monitoring mechanism 7 is arranged inside the reduction furnace 1, the monitoring mechanism 7 includes a thermocouple 701 arranged on the reduction furnace 1, one end of the thermocouple 701 is placed inside the reduction furnace 1, the thermocouple 701 is electrically connected to the controller 702, the controller 702 is electrically connected to the solenoid valve 703, the solenoid valve 703 is arranged on the gas main pipe 6, and the solenoid valve 70 3 is provided with a gas flow regulating valve 704, which is electrically connected to the controller 702. A gas flow detection device is also provided on the gas main pipe 6, which can detect the gas flow. A wireless transmission module is provided inside the controller 702, which can transmit temperature information and valve information to a computer receiving end, so that the staff can understand the information of the reduction furnace 1 at a distance. A protective mechanism 8 is provided on the outside of the controller 702, and the protective mechanism 8 includes a protective shell 801 provided on the outside of the controller 702, a bracket 802 is provided below the protective shell 801, a slide groove 803 is provided on the top of the protective shell 801, and a baffle 804 is provided inside the slide groove 803. The baffle 804 is made of transparent material, which is convenient for the staff to observe the temperature in the furnace without opening the baffle 804. A slider 805 is provided on one side of the baffle 804. The slider 805 is threadedly connected to the threaded rod 806. One end of the threaded rod 806 is connected to the support frame 807 through a bearing, and the other end is connected to the drive motor 808. The drive motor 808 is placed inside the protective shell 801. The drive motor 808 is electrically connected to the control switch 9. The control switch 9 is placed outside the protective shell 801. By setting the control switch 9, it is convenient to control the drive motor 808. A temperature sensor 10 is provided at the top of the protective shell 801. The temperature sensor The device 10 is electrically connected to the controller 702, and the controller 702 is electrically connected to the heat dissipation fan 11. The heat dissipation fan 11 is placed on one side of the protective shell 801. By arranging the temperature sensor 10 and the heat dissipation fan 11, it is possible to ensure that the controller 702 can dissipate heat and that the controller 702 can operate normally. A conduit 12 is provided at the bottom end of the heat storage chamber 3, one end of the conduit 12 is connected to the switching valve 13, and one end of the switching valve 13 is connected to the fan 14. By arranging the switching valve 13 and the fan 14, ventilation in the furnace is achieved. A display screen 15 is provided on the controller 702. By arranging the display screen 15, the temperature in the furnace can be displayed. A button group 16 is provided below the display screen 15.
[0028] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0029] In actual application, by setting a thermocouple 701 in the furnace, the temperature in the furnace can be monitored in real time. When taking out of the furnace, the control switch 9 can be pressed to make the drive motor 808 rotate forward, driving the threaded rod 806 to rotate. When the threaded rod 806 rotates, it drives the slider 805 to move upward, thereby driving the baffle 804 to move upward, so that the staff can operate the controller 702 and press the button. After receiving the signal, the controller 702 can control the solenoid valve 703 to close and stop supplying gas to the nozzle. When the temperature in the furnace reaches the predetermined minimum value, the controller 702 can control the solenoid valve 703 to open again, and the controller 702 can calculate the required gas flow rate and then calculate the required gas flow rate. The gas flow rate is compared with the received gas flow data to obtain the gas flow adjustment amount. The gas flow regulating valve 704 is adjusted according to the gas flow adjustment amount to ensure that the temperature of the reduction furnace 1 is maintained at a predetermined minimum value. The reduction furnace 1 can be cooled while ensuring the quality of the metal magnesium, the cooling time can be shortened, and the energy consumption can be reduced. After the metal magnesium is taken out of the furnace, the gas supply can be stopped by pressing the button again so that it can be cooled to the reduction temperature. After the controller 702 is used, the control switch 9 can be pressed again to reverse the drive motor 808 and drive the baffle 804 to move downward. When the baffle 804 contacts the bracket 802, the control switch 9 is pressed to stop the drive motor 808 from rotating.
[0030] In summary, with the aid of the above-mentioned technical scheme of the utility model, by vertically arranging the reduction tank 2, the thermal efficiency and the uniformity of the furnace temperature can be improved, and a monitoring mechanism 7 is arranged, and the internal temperature of the reduction furnace 1 can be measured in real time through the thermocouple 701. When the furnace is taken out, the controller 702 can be used to control the solenoid valve 703 to be closed to stop the fuel supply to the reduction furnace 1. When the temperature reaches the predetermined value, the solenoid valve 703 can be controlled to open again, and the controller 702 can adjust the gas flow regulating valve 704 to ensure that the temperature of the reduction furnace 1 remains at the predetermined value, and the reduction furnace 1 can be cooled while ensuring the quality of the metal magnesium, the cooling time can be shortened, and the energy consumption can be reduced, thereby improving the environmental protection effect of the reduction furnace 1. In addition, by arranging a protective mechanism 8 on the outside of the controller 702, the controller 702 can be protected to prevent the user from accidentally touching the controller 702 during production activities, thereby affecting the operation of the reduction furnace 1, and the smoke can be prevented from damaging the internal components of the controller 702, thereby affecting the service life of the controller 702.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A furnace cooling structure, characterized in that: The invention comprises a reduction furnace (1), wherein a reduction tank (2) is arranged inside the reduction furnace (1), heat storage chambers (3) are arranged on both sides of the reduction furnace (1), a burner (4) is arranged on one side of the heat storage chamber (3), one end of the burner (4) is placed inside the reduction furnace (1), the burner (4) is connected to a gas branch pipe (5), the gas branch pipe (5) is connected to a gas main pipe (6), and a monitoring mechanism (7) is arranged inside the reduction furnace (1).
2. The furnace cooling structure according to claim 1, characterized in that: The monitoring mechanism (7) comprises a thermocouple (701) arranged on the reduction furnace (1), one end of the thermocouple (701) being placed inside the reduction furnace (1), the thermocouple (701) being electrically connected to a controller (702), the controller (702) being electrically connected to an electromagnetic valve (703), the electromagnetic valve (703) being arranged on a gas main pipe (6), a gas flow regulating valve (704) being arranged above the electromagnetic valve (703), the gas flow regulating valve (704) being electrically connected to the controller (702), and a protective mechanism (8) being arranged outside the controller (702).
3. The furnace cooling structure according to claim 2, characterized in that: The protection mechanism (8) comprises a protection shell (801) arranged on the outside of the controller (702), a bracket (802) is arranged below the protection shell (801), a slide groove (803) is arranged at the top of the protection shell (801), a baffle (804) is arranged inside the slide groove (803), a slider (805) is arranged on one side of the baffle (804), the slider (805) is threadedly connected to the threaded rod (806), one end of the threaded rod (806) is connected to the support frame (807) through a bearing, and the other end is connected to the drive motor (808), and the drive motor (808) is arranged inside the protection shell (801).
4. The furnace cooling structure according to claim 3, characterized in that: The driving motor (808) is electrically connected to a control switch (9), and the control switch (9) is disposed outside the protective shell (801).
5. The furnace cooling structure according to claim 3, characterized in that: A temperature sensor (10) is provided at the top of the interior of the protective shell (801); the temperature sensor (10) is electrically connected to the controller (702); the controller (702) is electrically connected to a heat dissipation fan (11); and the heat dissipation fan (11) is disposed on one side of the protective shell (801).
6. The furnace cooling structure according to claim 1, characterized in that: A conduit (12) is provided at the bottom end of the heat storage chamber (3), one end of the conduit (12) is connected to a switching valve (13), and one end of the switching valve (13) is electrically connected to a fan (14).
7. The furnace cooling structure according to claim 2, characterized in that: The controller (702) is provided with a display screen (15), and a button group (16) is provided below the display screen (15).