A vertical condenser

By introducing an adjustable buckling device into the vertical condenser, the number of bucklings is dynamically adjusted, which solves the problem of low working efficiency of existing condensers when the gas temperature is too low, and achieves a more efficient gas cooling effect.

CN222747792UActive Publication Date: 2025-04-11BEIJING DONGRI DELI ENG TECH CO LTD

Patent Information

Application Number
CN202421191436.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-04-11
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

When the gas temperature is too low, excessive cooling of the existing vertical condenser leads to low working efficiency and the deflux efficiency remains unchanged.

Method used

A vertical condenser is designed, adopting an adjustable baffle device and condensation assembly. By adjusting the position of the baffle plate, the flow rate and number of defluxes of the hot steam are controlled to meet the gas cooling needs at different temperatures.

Benefits of technology

The number of deflection times is dynamically adjusted according to the hot steam temperature, the working efficiency of the condenser is improved, the gas circulation is accelerated when the hot steam temperature is not high, and the gas circulation speed is reduced when the temperature is too high, achieving the best cooling effect.

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Abstract

The utility model discloses a vertical condenser, belonging to the field of condensation technology, including a condenser shell, on which a condensation assembly for condensing gas is installed; the condensation assembly includes a condensation device and an adjustable baffle device, the condenser shell is connected to the condensation device, and the condensation device is connected to the adjustable baffle device; a water storage device for storing coolant is installed on the condenser shell; a filtering device for filtering impurities for the device is installed on the water storage device; an intake and exhaust assembly for circulating gas is installed on the condenser shell. Through the above method, when the temperature of hot steam is not high, the number of baffles is reduced, the circulation speed of gas is accelerated, and the working efficiency is improved. When the temperature of hot steam is too high, the number of baffles is increased, the circulation speed of gas is reduced, and the number of baffles is increased, thereby achieving the effect of reducing the gas temperature.
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Description

Technical Field

[0001] The utility model relates to the technical field of condensation, in particular to a vertical condenser. Background Art

[0002] The condenser achieves rapid cooling by passing coolant through a sealed pipe to exchange heat with the hot steam on the outer wall of the pipe, thereby taking away the heat. In order to avoid the gradual decrease in the efficiency of the coolant in the pipe in absorbing heat, the coolant circulation method is usually used to maintain the cooling efficiency.

[0003] For example, Chinese utility model patent CN218915473U discloses a vertical condenser, in which a plurality of heat exchange tubes are provided on the inner wall of the base shell, the material of the heat exchange tubes is copper, and the plurality of heat exchange tubes are arranged in a honeycomb shape, a plurality of baffles are fixedly connected to the surface of the inner wall of the base shell, and the baffles are staggered and arranged on the inner wall of the base shell at intervals, and the baffles are obliquely arranged on the inner wall of the base shell, one end of the heat exchange tube passes through the top end of the base shell and extends to the upper shell body, and the other end of the heat exchange tube passes through the bottom end of the base shell and extends to the lower shell body.

[0004] However, it still has the following disadvantages: the baffle efficiency of the device is always the same. When the temperature of the gas entering the device is too low, excessive cooling is meaningless and may cause the working efficiency of the device to be too low.

[0005] Based on this, the utility model designs a vertical condenser to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a vertical condenser.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A vertical condenser comprises a condenser shell, on which a condensation assembly for condensing gas is mounted;

[0009] The condensing assembly comprises a condensing device and an adjustable baffle device, the condenser shell is connected with the condensing device and the adjustable baffle device, and the condensing device is connected with the adjustable baffle device;

[0010] A water storage device for storing coolant is installed on the condenser shell;

[0011] The water storage device is provided with a filtering device for filtering impurities from the device;

[0012] The condenser shell is provided with an intake and exhaust assembly for circulating gas.

[0013] Furthermore, the condensing device includes a sealing plate and a condensing tube. The sealing plates are fixedly connected to both upper and lower ends of the condenser shell, and a plurality of condensing tubes are fixedly connected to one end of the sealing plate facing each other at equal intervals.

[0014] Furthermore, the adjustable baffle device includes a handle, a threaded rod, a fixed baffle, a movable baffle 1, a movable baffle 2, a limit ring and a threaded sleeve. A plurality of fixed baffles are fixedly connected to the inner side of the condenser shell along the condenser shell at equal intervals, and two adjacent fixed baffles are staggered. The sealing plate is rotatably connected to one end thereof, the lower end of the threaded rod passes through the sealing plate at the lower end and is fixedly connected to a handle, the outer wall of the threaded rod is threadedly connected to a threaded sleeve, the outer wall of the threaded sleeve is fixedly connected to a plurality of movable baffle 1s at equal intervals, the front side of the upper end of the movable baffle 1 is fixedly connected to a limit ring, the outer wall of the condenser tube is slidably connected to the movable baffle 1 and the movable baffle 2, a lower end of the movable baffle is in contact with the fixed baffle at the rear end, and the lower end of the movable baffle 2 is in contact with the fixed baffle at the front end.

[0015] Furthermore, the water storage device includes a water storage shell, a water outlet pipe, bolts and a water inlet pipe. The upper and lower ends of the condenser shell are fixedly connected to the water storage shell by multiple bolts, the top of the upper water storage shell is fixedly connected to the water outlet pipe, and the bottom of the lower water storage shell is fixedly connected to the water inlet pipe.

[0016] Furthermore, the water inlet pipe is connected to a filtering device.

[0017] Furthermore, the filtering device includes a threaded pipe, a notch and a filter screen. The lower end of the water inlet pipe is threadedly connected to the threaded pipe, the inner wall of the lower end of the threaded pipe is provided with a notch, and the filter screen is slidably connected in the notch.

[0018] Furthermore, a frame is arranged on the outer wall of the filter screen.

[0019] Furthermore, the air intake and exhaust assembly includes an air intake pipe and an exhaust pipe. The air intake pipe is fixedly connected to the rear side of the upper end of the condenser shell, and the exhaust pipe is fixedly connected to the rear side of the lower end of the condenser shell.

[0020] The utility model has the following technical effects:

[0021] 1. In the embodiment of the utility model, when the device starts to adjust the position, the handle of the adjustable baffle device on the sealing plate of the condensing device of the condensing assembly is driven to rotate the threaded rod, and the threaded sleeve is driven to move upward by the rotation of the threaded rod, and the movable baffle plate 1 is driven to move upward along the condensing tube by the upward movement of the threaded sleeve. When it moves to the appropriate position, the movable baffle plate 2 is pushed upward by the limiting ring to achieve the effect of multi-stage baffle. When the adjustment is completed, the temperature of the gas during the operation of the device is lowered by introducing liquid into the condensing tube. By adjusting the positions of the movable baffle plates 1 and 2 of the device, they are no longer overlapped with the fixed baffle, thereby increasing the number of baffles, thereby controlling the flow rate of the hot steam. When the temperature of the hot steam is not high, the number of baffles is reduced, the circulation speed of the gas is accelerated, and the working efficiency is improved. When the temperature of the hot steam is too high, the number of baffles is increased, the circulation speed of the gas is reduced, and the number of baffles is increased, thereby achieving the effect of lowering the gas temperature.

[0022] 2. In the embodiment of the utility model, when the device starts to replace the filter device, the threaded tube of the filter device is driven to move upward in the water inlet pipe by rotating the threaded tube. At this time, the filter screen is taken out of the slot and replaced with a new filter screen. After the replacement is completed, the threaded tube is rotated to re-enter the water inlet pipe. By replacing the filter screen, the coolant cannot quickly enter the device due to blockage of the filter screen. At the same time, replacing the filter screen by rotating the threaded tube when the device is working will not affect the operation of the device, thereby improving the continuity of the operation of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 A vertical condenser of the utility model Figure 1 ;

[0025] Figure 2 It is a front view of a vertical condenser of the utility model;

[0026] Figure 3 For along Figure 2 AA direction section Figure 1 ;

[0027] Figure 4 For along Figure 2 AA direction section Figure 2 ;

[0028] Figure 5for Figure 4 The enlarged view of point B in the middle;

[0029] Figure 6 for Figure 4 Enlarged view of point C in the middle.

[0030] The numbers in the figure represent:

[0031] 1. Condenser shell; 2. Water storage device; 21. Water storage shell; 22. Water outlet pipe; 23. Bolt; 24. Water inlet pipe; 3. Condensation assembly; 31. Condensation device; 32. Adjustable baffle device; 311. Sealing plate; 312. Condenser tube; 321. Handle; 322. Threaded rod; 323. Fixed baffle; 324. Movable baffle 1; 325. Movable baffle 2; 326. Limiting ring; 327. Threaded sleeve; 4. Filter device; 41. Threaded pipe; 42. Notch; 43. Filter; 5. Intake and exhaust assembly; 51. Intake pipe; 52. Exhaust pipe. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] The utility model is further described below in conjunction with embodiments.

[0034] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0035] Example 1

[0036] Please refer to the instruction manual Figure 1-6 , a vertical condenser, comprising a condenser shell 1;

[0037] Preferably, a glass window is installed on the condenser housing 1 to facilitate observation of the interior of the device;

[0038] The condenser housing 1 is provided with a condensation assembly 3 for condensing gas;

[0039] The condensation assembly 3 includes a condensation device 31 and an adjustable baffle device 32, the condenser housing 1 is connected to the condensation device 31 and the adjustable baffle device 32, and the condensation device 31 is connected to the adjustable baffle device 32;

[0040] The condensing device 31 comprises a sealing plate 311 and a condensing tube 312. The sealing plates 311 are fixedly connected to the upper and lower ends of the condenser shell 1. A plurality of condensing tubes 312 are fixedly connected to the opposite end of the sealing plate 311 at equal intervals.

[0041] The adjustable baffle device 32 includes a handle 321, a threaded rod 322, a fixed baffle 323, a movable baffle 1 324, a movable baffle 2 325, a limit ring 326 and a threaded sleeve 327. A plurality of fixed baffles 323 are fixedly connected to the inner side of the condenser shell 1 at equal intervals along the condenser shell 1, and two adjacent fixed baffles 323 are staggered. The sealing plate 311 is rotatably connected to one end thereof. The lower end of the threaded rod 322 passes through the sealing plate 311 at the lower end and is fixedly connected. A handle 321 is provided, and a threaded sleeve 327 is threadedly connected to the outer wall of the threaded rod 322, and a plurality of movable baffles 1 324 are fixedly connected to the outer wall of the threaded sleeve 327 at equal intervals, and a limit ring 326 is fixedly connected to the front side of the upper end of the movable baffle 1 324, and the outer wall of the condenser tube 312 is slidably connected to the movable baffle 1 324 and the movable baffle 2 325, and the lower end of the movable baffle 1 324 is in contact with the fixed baffle 323 at the rear end, and the lower end of the movable baffle 2 325 is in contact with the fixed baffle 323 at the front end;

[0042] In the embodiment of the utility model, when the device starts to adjust the position, the handle 321 of the adjustable baffle device 32 on the sealing plate 311 of the condensing device 31 of the condensing assembly 3 is rotated to drive the threaded rod 322 to rotate, and the threaded sleeve 327 is moved upward by the rotation of the threaded rod 322, and the movable baffle plate 1 324 is moved upward along the condensing tube 312 by the upward movement of the threaded sleeve 327. When it moves to the appropriate position, the movable baffle plate 2 325 is pushed upward by the limit ring 326 to achieve the effect of multi-stage baffle. When the adjustment is completed, Afterwards, liquid is introduced into the condenser 312 to lower the temperature of the gas when the device is running. The positions of the movable baffle 1 324 and the movable baffle 2 325 of the device are adjusted so that they no longer overlap with the fixed baffle 323, thereby increasing the number of baffles to control the flow rate of the hot steam. When the temperature of the hot steam is not high, the number of baffles is reduced, the circulation speed of the gas is accelerated to improve the working efficiency. When the temperature of the hot steam is too high, the number of baffles is increased, the circulation speed of the gas is reduced, and the number of baffles is increased, thereby achieving the effect of lowering the gas temperature.

[0043] The condenser housing 1 is provided with a water storage device 2 for storing coolant, and the water storage device 2 is connected to a filter device 4;

[0044] The water storage device 2 includes a water storage shell 21, a water outlet pipe 22, bolts 23 and a water inlet pipe 24. The upper and lower ends of the condenser shell 1 are fixedly connected to the water storage shell 21 by multiple bolts 23. The top of the upper water storage shell 21 is fixedly connected to the water outlet pipe 22, and the bottom of the lower water storage shell 21 is fixedly connected to the water inlet pipe 24.

[0045] The water inlet pipe 24 is connected to the filter device 4;

[0046] In an embodiment of the utility model, when the device starts to take in water, water is injected into the water storage shell 21 at the lower end through the water inlet pipe 24 of the water storage device 2, and the water flows along the condenser pipe 312 into the water storage shell 21 at the upper end and is discharged through the water outlet pipe 22 to complete the cycle. The water storage shell 21 is fixed to the condenser shell 1 by bolts 23, and the effect of cooling the hot steam is achieved by injecting coolant into the device.

[0047] The water storage device 2 is provided with a filtering device 4 for filtering impurities from the device;

[0048] The filtering device 4 comprises a threaded tube 41, a notch 42 and a filter screen 43. The lower end of the water inlet pipe 24 is threadedly connected with the threaded tube 41. The inner wall of the lower end of the threaded tube 41 is provided with a notch 42. The filter screen 43 is slidably connected in the notch 42.

[0049] Preferably, a frame is provided on the outer wall of the filter screen 43;

[0050] The frame provided on the outer wall of the filter screen 43 is convenient for reinforcing the filter screen 43 to prevent it from being damaged by water flow;

[0051] In the embodiment of the utility model, when the device starts to replace the filter device 4, the threaded tube 41 of the filter device 4 is rotated to drive the threaded tube 41 to move upward in the water inlet pipe 24. At this time, the filter screen 43 is taken out from the slot 42 and replaced with a new filter screen 43. After the replacement is completed, the threaded tube 41 re-enters the water inlet pipe 24 by rotating the threaded tube 41. By replacing the filter screen 43, it is avoided that the filter screen 43 is blocked, resulting in the coolant being unable to quickly enter the interior of the device. At the same time, when the device is working, replacing the filter screen 43 by rotating the threaded tube 41 will not affect the operation of the device, thereby improving the continuity of the operation of the device.

[0052] The condenser housing 1 is provided with an intake and exhaust assembly 5 for circulating gas;

[0053] The air intake and exhaust assembly 5 includes an air intake pipe 51 and an exhaust pipe 52. The air intake pipe 51 is fixedly connected to the rear side of the upper end of the condenser shell 1, and the exhaust pipe 52 is fixedly connected to the rear side of the lower end of the condenser shell 1.

[0054] In an embodiment of the utility model, when the device circulates cooling gas, hot steam is injected into the exhaust pipe 52 of the air intake and exhaust assembly 5, and is discharged through the air intake pipe 51 after circulating and cooling in the condenser shell 1. The cooling effect is achieved by discharging hot steam into the device for circulation and cooling and then discharging it.

[0055] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A vertical condenser, comprising a condenser shell (1), characterized in that: The condenser shell (1) is provided with a condensation assembly (3) for condensing gas; The condensing assembly (3) comprises a condensing device (31) and an adjustable baffle device (32); the condenser shell (1) is connected to the condensing device (31) and the adjustable baffle device (32); and the condensing device (31) is connected to the adjustable baffle device (32); The condenser shell (1) is provided with a water storage device (2) for storing cooling liquid; The water storage device (2) is provided with a filtering device (4) for filtering impurities from the device; The condenser shell (1) is provided with an intake and exhaust assembly (5) for circulating gas.

2. The vertical condenser according to claim 1, characterized in that: The condensing device (31) comprises a sealing plate (311) and a condensing tube (312); the sealing plates (311) are fixedly connected to both upper and lower ends of the condenser shell (1); and a plurality of condensing tubes (312) are fixedly connected to one end of the sealing plate (311) facing each other at equal intervals.

3. The vertical condenser according to claim 2, characterized in that: The adjustable baffle device (32) comprises a handle (321), a threaded rod (322), a fixed baffle (323), a movable baffle 1 (324), a movable baffle 2 (325), a limiting ring (326) and a threaded sleeve (327); a plurality of fixed baffles (323) are fixedly connected to the inner side of the condenser shell (1) at equal intervals along the condenser shell (1); two adjacent fixed baffles (323) are staggered; a sealing plate (311) is rotatably connected to one end thereof; a lower end of the threaded rod (322) passes through the sealing plate (311) at the lower end and is fixed thereto; A handle (321) is connected, the outer wall of the threaded rod (322) is threadedly connected to a threaded sleeve (327), the outer wall of the threaded sleeve (327) is evenly spaced and fixedly connected to a plurality of movable baffle plates (324), the upper front side of the movable baffle plate (324) is fixedly connected to a limit ring (326), the outer wall of the condenser tube (312) is slidably connected to the movable baffle plate (324) and the movable baffle plate (325), the lower end of the movable baffle plate (324) is in contact with the fixed baffle plate (323) at the rear end, and the lower end of the movable baffle plate (325) is in contact with the fixed baffle plate (323) at the front end.

4. The vertical condenser according to claim 3, characterized in that: The water storage device (2) comprises a water storage shell (21), a water outlet pipe (22), bolts (23) and a water inlet pipe (24); the upper and lower ends of the condenser shell (1) are fixedly connected to the water storage shell (21) via a plurality of bolts (23); the top of the upper water storage shell (21) is fixedly connected to the water outlet pipe (22); and the bottom of the lower water storage shell (21) is fixedly connected to the water inlet pipe (24).

5. The vertical condenser according to claim 4, characterized in that: The water inlet pipe (24) is connected to the filtering device (4).

6. The vertical condenser according to claim 5, characterized in that: The filtering device (4) comprises a threaded pipe (41), a notch (42) and a filtering net (43); the lower end of the water inlet pipe (24) is threadedly connected to the threaded pipe (41); the inner wall of the lower end of the threaded pipe (41) is provided with a notch (42); and the filtering net (43) is slidably connected in the notch (42).

7. The vertical condenser according to claim 6, characterized in that: The outer wall of the filter screen (43) is provided with a frame.

8. The vertical condenser according to claim 7, characterized in that: The air intake and exhaust assembly (5) comprises an air intake pipe (51) and an exhaust pipe (52); the air intake pipe (51) is fixedly connected to the rear side of the upper end of the condenser shell (1), and the exhaust pipe (52) is fixedly connected to the rear side of the lower end of the condenser shell (1).

Citation Information

Patent Citations

  • Vertical condenser

    CN218915473U

Cited By

  • Energy-saving and environment-friendly chemical condenser

    CN120521417A

  • Energy-saving and environment-friendly chemical condenser

    CN120521417B