Blower motor axial clearance measuring equipment
By designing an automated blower motor axial clearance measurement device, using displacement sensors and measurements of the intra-red sensors, the problems of difficult and poor reliability of existing equipment are solved, and efficient and accurate measurement of the shaft end clearance is achieved, which is suitable for mass production.
Patent Information
- Application Number
- CN202421637125.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing blower motor shaft end clearance measurement equipment has the problems of high measurement difficulty and poor reliability, which is difficult to be suitable for mass production.
An automated blower motor axial clearance measurement device is designed, using displacement sensors and infrared sensors to measure the workpieces, and the compression and horizontal placement of the workpieces are achieved through cylinders and linear guides to ensure the accuracy and consistency of measurements.
It realizes mass production and use of shaft end clearance measurement, fast test speed and good repeatability, ensuring product quality and improving customer satisfaction.
Smart Images

Figure CN222747992U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of axial measurement of blower motors, in particular to axial clearance measuring equipment for blower motors. Background Art
[0002] Usually, the blower on the car is a centrifugal blower. The working principle of the centrifugal blower is similar to that of the centrifugal ventilator, except that the air compression process is usually carried out through several working impellers (or stages) under the action of centrifugal force. The blower has a high-speed rotating rotor. The blades on the rotor drive the air to move at high speed. The centrifugal force makes the air flow along the involute in the involute-shaped casing to the blower outlet. The high-speed airflow has a certain wind pressure, thereby achieving the replenishment of fresh air. The shaft end clearance of the blower motor is an important factor in determining the motor noise. During the production process, the shaft end clearance needs to be measured to determine whether the product is qualified.
[0003] The existing blower motor axial clearance measurement equipment has the following disadvantages: currently, manual measurement with a dial indicator is used, which has problems such as high measurement difficulty and poor reliability. It is not suitable for mass production. Therefore, we propose a new blower motor axial clearance measurement equipment. Utility Model Content
[0004] The main purpose of the utility model is to provide a blower motor axial clearance measuring device, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A blower motor axial clearance measuring device comprises a frame, wherein a group of hexagonal pillars are fixedly installed at the front and rear ends of the upper ends of the frame, a lower platen is fixedly installed at the upper ends of the two groups of hexagonal pillars, a mounting plate is fixedly installed at the lower end of the lower platen, a lower cylinder is fixedly installed at the rear end of the lower end of the lower platen, a reinforcing plate is fixedly installed at the rear end of the upper end of the lower platen, a vertical plate is fixedly installed at the front end of the reinforcing plate, a linear guide is fixedly installed at the front end of the vertical plate, a connecting plate is slidably installed at the front end of the linear guide, an upper platen is fixedly connected to the connecting plate, a bracket is fixedly installed at the lower end of the upper platen, a mounting block is fixedly installed at the lower end of the connecting plate, an upper cylinder is fixedly installed at the front end of the upper end of the upper platen, and the The output end of the upper cylinder passes through the upper platen and is fixedly installed with a pressure plate. The rear part of the lower end of the pressure plate is provided with a cylinder joint. The front part of the upper end of the frame is fixedly installed with a control cabinet. The front end of the frame is fixedly installed with a safety light curtain. The upper left and upper right parts of the lower platen are fixedly installed with a beam infrared sensor. The middle part of the upper end of the lower platen is provided with a mounting fixture. The workpiece is placed on the mounting fixture. At this time, the displacement sensor has contacted the workpiece. After the beam infrared sensor senses that there is material, the safety light curtain confirms that there is no obstruction. The lower cylinder drives the pressure plate to move downward to press the workpiece. After pressing, the upper cylinder pushes the workpiece with a certain pressure, and then the displacement sensor is used to test the displacement, that is, the shaft end clearance. This automation equipment has fast testing speed and good repeatability. The displacement sensor and the mounting plate ensure that the measurement of multiple models of workpieces can be adjusted; the clamping mechanism uses a linear guide to ensure that the workpiece can be placed horizontally; the upper cylinder can fix the pressure to ensure consistent measurement conditions and higher data quality; the safety light curtain and beam infrared sensor are used as start signals to improve the measurement rhythm. In general, this equipment has realized the mass production of shaft end clearance measurement, and the full measurement of products has made an important contribution to ensuring product quality and improving customer satisfaction.
[0007] Preferably, a displacement sensor is provided at the left end of the mounting plate.
[0008] Preferably, the two groups of hexagonal pillars are distributed symmetrically front to back and each group is provided with two.
[0009] Preferably, the connecting plate and the pressing plate are fixedly connected together.
[0010] Preferably, the control cabinet, the upper cylinder and the lower cylinder are all electrically connected together.
[0011] Preferably, the control cabinet, the infrared sensor and the displacement sensor are all electrically connected together.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The specific working process is to place the workpiece on the mounting fixture. At this time, the displacement sensor has contacted the workpiece, and after the through-beam infrared sensor senses the presence of material, the safety light curtain confirms that there is no obstruction, and the lower cylinder drives the pressure plate to move downward to clamp the workpiece. After clamping, the upper cylinder pushes the workpiece with a certain pressure, and then the displacement sensor is used to test the displacement, that is, the shaft end clearance. This automated equipment has a fast test speed and good repeatability. The displacement sensor and mounting plate ensure that the measurement of multiple models of workpieces can be adjusted; the clamping mechanism uses a linear guide to ensure that the workpiece can be placed horizontally; the upper cylinder can fix the pressure to ensure consistent measurement conditions and higher data quality; the safety light curtain and through-beam infrared sensor are used as start signals to increase the measurement rhythm. In general, this equipment has realized the mass production of shaft end clearance measurement, and the full measurement of products has made an important contribution to ensuring product quality and improving customer satisfaction. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of a blower motor axial clearance measuring device according to the utility model;
[0015] Figure 2 This is an enlarged view of the blower motor axial clearance measuring device of the utility model;
[0016] Figure 3 The utility model is a left view of the overall structure of a blower motor axial clearance measuring device.
[0017] In the figure: 1. frame; 2. upper cylinder; 3. vertical plate; 4. linear guide; 5. connecting plate; 6. upper plate; 7. mounting block; 8. bracket; 9. cylinder joint; 10. reinforcing plate; 11. hexagonal pillar; 12. lower cylinder; 13. mounting plate; 14. control cabinet; 15. pressure plate; 16. safety light curtain; 17. through-beam infrared sensor; 18. mounting fixture; 19. lower plate; 20. displacement sensor. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0021] like Figure 1-3As shown, a blower motor axial clearance measuring device includes a frame 1, a set of hexagonal pillars 11 are fixedly installed at the front and rear ends of the upper ends of the frame 1, a lower plate 19 is fixedly installed at the upper ends of the two sets of hexagonal pillars 11, a mounting plate 13 is fixedly installed at the lower end of the lower plate 19, a lower cylinder 12 is fixedly installed at the rear end of the lower end of the lower plate 19, a reinforcing plate 10 is fixedly installed at the rear end of the upper end of the lower plate 19, a vertical plate 3 is fixedly installed at the front end of the reinforcing plate 10, and a vertical plate 3 is fixedly installed at the front end of the vertical plate 3 There is a linear guide 4, a connecting plate 5 is slidably installed at the front end of the linear guide 4, an upper platen 6 is fixedly connected to the connecting plate 5, a bracket 8 is fixedly installed at the lower end of the upper platen 6, a mounting block 7 is fixedly installed at the lower end of the connecting plate 5, an upper cylinder 2 is fixedly installed at the front end of the upper end of the upper platen 6, the output end of the upper cylinder 2 passes through the upper platen 6 and is fixedly installed with a pressing plate 15, a cylinder joint 9 is provided at the rear end of the lower end of the pressing plate 15, a control cabinet 14 is fixedly installed at the front end of the upper end of the frame 1, and an installation is fixedly installed at the front end of the frame 1 The full light curtain 16, the upper left and upper right parts of the lower platen 19 are fixedly installed with a through-beam infrared sensor 17, and the middle part of the upper end of the lower platen 19 is provided with a mounting fixture 18; a displacement sensor 20 is provided at the left end of the mounting plate 13; the two groups of hexagonal pillars 11 are symmetrically distributed front and back and each group is provided with two; the connecting plate 5 and the pressing plate 15 are fixedly connected together; the control cabinet 14, the upper cylinder 2 and the lower cylinder 12 are electrically connected together; the control cabinet 14, the through-beam infrared sensor 17 and the displacement sensor 20 are electrically connected together; the specific working process is to place the workpiece on the mounting fixture 18, at which time the displacement sensor 20 has contacted the workpiece, and after the through-beam infrared sensor 17 senses that there is material, the safety light curtain 16 confirms that there is no obstruction, the lower cylinder 12 drives the pressing plate 15 to move downward to press the workpiece, and after pressing, the upper cylinder 2 pushes the workpiece with a certain pressure, and then the displacement sensor 20 is used to test the displacement, that is, the shaft end clearance. The automation equipment has a fast testing speed and good repeatability. The displacement sensor 20 and the mounting plate 13 ensure that the measurement of various types of workpieces can be adjusted; the clamping mechanism uses a linear guide 4 to ensure that the workpiece can be placed horizontally; the upper cylinder 2 can fix the pressure to ensure consistent measurement conditions and higher data quality; the safety light curtain 16 and the infrared sensor 17 are used as the start signal to improve the measurement cycle. In general, this equipment has achieved mass production of shaft end clearance measurement, and the full measurement of products has made an important contribution to ensuring product quality and improving customer satisfaction.
[0022] It should be noted that the utility model is a blower motor axial clearance measuring device. The specific working process is to place the workpiece on the mounting fixture 18. At this time, the displacement sensor 20 has contacted the workpiece. After the infrared sensor 17 senses that there is material, the safety light curtain 16 confirms that there is no obstruction, and the lower cylinder 12 drives the pressure plate 15 to move downward to press the workpiece. After pressing, the upper cylinder 2 pushes the workpiece with a certain pressure, and then the displacement sensor 20 is used to test the displacement, that is, the shaft end clearance. This automated equipment has a fast test speed and good repeatability. The displacement sensor 20 and the mounting plate 13 ensure that the measurement of multiple models of workpieces can be adjusted; the clamping mechanism uses a linear guide 4 to ensure that the workpiece can be placed horizontally; the upper cylinder 2 can fix the pressure to ensure consistent measurement conditions and higher data quality; the safety light curtain 16 and the infrared sensor 17 are used as start signals to improve the measurement rhythm. In general, this equipment has realized the mass production of shaft end clearance measurement, and the full measurement of products has made an important contribution to ensuring product quality and improving customer satisfaction.
[0023] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A blower motor axial clearance measuring device, comprising a frame (1), characterized in that: A group of hexagonal pillars (11) are fixedly installed at the front and rear ends of the upper ends of the frame (1), and a lower platform (19) is fixedly installed at the upper ends of the two groups of hexagonal pillars (11). A mounting plate (13) is fixedly installed at the lower end of the lower platform (19), and a lower cylinder (12) is fixedly installed at the rear end of the lower end of the lower platform (19). A reinforcing plate (10) is fixedly installed at the rear end of the upper end of the lower platform (19). A vertical plate (3) is fixedly installed at the front end of the reinforcing plate (10), and a linear guide rail (4) is fixedly installed at the front end of the vertical plate (3). A connecting plate (5) is slidably installed at the front end of the linear guide rail (4), and an upper platform (6) is fixedly connected to the connecting plate (5). A bracket (8) is fixedly mounted on the lower end of the upper platen (6), a mounting block (7) is fixedly mounted on the lower end of the connecting plate (5), an upper cylinder (2) is fixedly mounted on the front portion of the upper end of the upper platen (6), an output end of the upper cylinder (2) passes through the upper platen (6) and is fixedly mounted with a pressure plate (15), a cylinder joint (9) is arranged at the rear portion of the lower end of the pressure plate (15), a control cabinet (14) is fixedly mounted on the front portion of the upper end of the frame (1), a safety light curtain (16) is fixedly mounted on the front end of the frame (1), a counter-beam infrared sensor (17) is fixedly mounted on the upper left and upper right portions of the lower platen (19), and a mounting fixture (18) is arranged at the middle portion of the upper end of the lower platen (19).
2. The blower motor axial clearance measuring device according to claim 1, characterized in that: A displacement sensor (20) is arranged at the left end of the mounting plate (13).
3. The blower motor axial clearance measuring device according to claim 2, characterized in that: The two groups of hexagonal pillars (11) are distributed symmetrically in front and back, and each group is provided with two.
4. The blower motor axial clearance measuring device according to claim 3, characterized in that: The connecting plate (5) and the pressing plate (15) are fixedly connected together.
5. The blower motor axial clearance measuring device according to claim 4, characterized in that: The control cabinet (14), the upper cylinder (2) and the lower cylinder (12) are all electrically connected together.
6. The blower motor axial clearance measuring device according to claim 5, characterized in that: The control cabinet (14), the infrared sensor (17) and the displacement sensor (20) are all electrically connected together.