A detection device for copper wire twisting
By designing a detection device for copper wire twisting, using detection discs, pressure airbags and air pressure detectors, automatic monitoring of the thickness of finished copper wire is achieved, solving the problem of time-consuming and labor-intensive manual monitoring, and improving the monitoring efficiency and the passing rate of finished copper wires.
Patent Information
- Application Number
- CN202421379718.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the discharge process of finished copper wire, it is necessary to reasonably monitor the thickness range of finished copper wire to ensure its pass rate, but manual monitoring is time-consuming and labor-intensive, inefficient, and affects the monitoring effect.
A detection device for copper wire twisting is designed, including a threading wheel, a stranded wheel and a discharge wheel. By setting up a detection disc and a pressure airbag, an air pressure detector and a control terminal are used to realize automatic monitoring and alarm of the thickness of the finished copper wire.
Automatic monitoring of the thickness range of finished copper wire is realized, monitoring efficiency is improved, the pass rate of finished copper wire is ensured, and manual errors are reduced.
Smart Images

Figure CN222748038U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a copper wire twisting detection device, in particular to a copper wire twisting detection device applied in the field of copper wire twisting devices. Background Art
[0002] In daily life, copper wire is used as conductor. It has good electrical conductivity and is widely used in the manufacture of wires, cables, brushes, etc. It has good thermal conductivity and is often used to manufacture magnetic instruments and meters that must be protected from magnetic interference, such as compasses and aviation instruments. It has excellent plasticity and is easy to process by hot pressing and cold pressing. It can be made into copper materials such as tubes, rods, wires, strips, belts, plates, and foils. Pure copper products include smelted products and processed products. Cleaning operations are required during the stranding of copper wires.
[0003] The specification of Chinese patent CN219246450U discloses a stranding machine for alloy copper wire, which belongs to the field of stranding technology, and includes a feed body, and a stranding body is placed on one side of the feed body. The advantage of the utility model is that when the device is working, the copper coils to be stranded are placed on the feed turntable, and the feed body is started to rotate the feed turntable, so that the stranded copper wire can be cleaned, and the cleaning water can be collected and processed, and then reused, thereby increasing the utilization rate of water.
[0004] The specification of Chinese patent CN208256361U discloses a tinned copper wire surface cleaning device. Two blowing devices are arranged on the outer shell of the wire inlet end of the stranding machine. The blowing device includes a blowing nozzle, a bent pipe, a fixing block and an air pipe. The utility model uses the blowing device to blow compressed air to the tinned copper wire to clean the tin ash and impurities on the surface of the tinned copper wire before stranding, so as to avoid the tinned copper wire carrying tin ash and impurities when being stranded, which affects the product quality.
[0005] During the discharge process of finished copper wires, it is necessary to reasonably monitor the thickness range of the finished copper wires in order to ensure the qualified rate of the finished copper wires. However, manual monitoring is time-consuming and labor-intensive, and the monitoring efficiency is low, which is not conducive to ensuring the monitoring effect of the finished copper wires. Utility Model Content
[0006] In view of the above-mentioned prior art, the technical problem to be solved by the utility model is that during the discharging process of the finished copper wire, the thickness range of the finished copper wire needs to be reasonably monitored in order to ensure the qualified rate of the finished copper wire. However, the manual monitoring method is time-consuming and labor-intensive, and the monitoring efficiency is low, which is not conducive to ensuring the monitoring effect of the finished copper wire.
[0007] In order to solve the above problems, the utility model provides a detection device for copper wire twisting, comprising a threading wheel, a twisting wheel and a discharging wheel arranged in parallel with each other, a plurality of threading holes are provided at the inner end of the threading wheel, a copper single wire is passed through the inner ends of the plurality of threading holes, a plurality of copper single wires all pass through the twisting wheel, and the plurality of copper single wires form a finished copper wire, and slide grooves are provided on the upper and lower sides of one end of the twisting wheel and the discharging wheel close to each other, a detection disc is slidably connected between the two corresponding slide grooves, and a pressure airbag is fixedly connected to the inner wall of the detection disc.
[0008] In the above-mentioned copper wire twisting detection device, a protective cover is arranged between the twisting wheel and the discharge wheel in the finished copper wire discharge area. On the one hand, it is used for protection. On the other hand, a pair of detection discs arranged in the protective cover can be used to monitor the thickness range of the finished copper wire when it is discharged, so as to ensure the qualified rate of the finished copper wire.
[0009] As a further improvement of the present application, a protective cover is fixedly connected to one end of the stranding wheel and the discharging wheel that are close to each other, and the finished copper wire cooperates with the two pressure airbags.
[0010] As a further improvement of the present application, both pressure airbags are externally connected to air pressure detectors, and both air pressure detectors are externally connected to a control terminal.
[0011] As a further improvement of the present application, a first contact sensor is installed on the inner side of the slide groove at the lower end, and the first contact sensor is in contact with the detection disc.
[0012] As another improvement of the present application, the first contact sensor is connected to the control terminal, and an annular rear plate is hingedly connected to the upper side of the rear end of the threading hole.
[0013] As another improved supplement of the present application, a second contact sensor is fixedly connected to the lower side of one end of the threading hole close to the annular rear plate, and the second contact sensor is in contact with the annular rear plate.
[0014] As another improved supplement of the present application, the threading hole and the end of the annular back plate that contacts the copper single wire are fixedly connected with a flexible inner liner, and the second contact sensor is connected to the control terminal.
[0015] In summary, in this scheme, multiple copper wires are passed through the threading holes, and twisted in the stranding wheel, and the finished copper wire is wound and transported through the winding equipment externally connected to the discharge wheel. A protective cover is set between the stranding wheel and the discharge wheel in the finished copper wire discharge area. On the one hand, it is used for protection, and on the other hand, a pair of detection discs set in the protective cover can be used to monitor the thickness range of the finished copper wire when it is discharged, so as to ensure the qualified rate of the finished copper wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is an isometric view of a detection device according to a first embodiment of the present application;
[0017] Figure 2 This is an enlarged view of the protective cover of the first embodiment of the present application;
[0018] Figure 3 This is an enlarged view of the threading hole of the second embodiment of the present application;
[0019] Figure 4 This is a side cross-sectional view of a threading hole according to a second embodiment of the present application;
[0020] Figure 5 This is a front view within a reasonable range of the finished copper wire of the first embodiment of the present application;
[0021] Figure 6 This is a front view of the finished copper wire in the over-thickness range of the first embodiment of the present application;
[0022] Figure 7 This is a front view of the finished copper wire within the over-thin range of the first embodiment of the present application.
[0023] Description of the numbers in the figure:
[0024] 1. Threading wheel; 2. Copper single wire; 3. Threading hole; 4. Wire twisting wheel; 5. Discharge wheel; 6. Finished copper wire; 7. Slide; 8. Detection disc; 9. First contact sensor; 10. Pressure airbag; 11. Annular back plate; 12. Flexible liner; 13. Second contact sensor; 14. Protective cover. DETAILED DESCRIPTION
[0025] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.
[0026] The first implementation method:
[0027] Figure 1-2 5-7 show a detection device for copper wire twisting, comprising a threading wheel 1 and a twisting wheel 4 and a discharging wheel 5 which are arranged in parallel with each other, a plurality of threading holes 3 are provided at the inner end of the threading wheel 1, copper single wires 2 are passed through the inner ends of the plurality of threading holes 3, the plurality of copper single wires 2 all pass through the twisting wheel 4, and the plurality of copper single wires 2 form a finished copper wire 6, and slide grooves 7 are provided on the upper and lower sides of the ends where the twisting wheel 4 and the discharging wheel 5 are close to each other, a detection disc 8 is slidably connected between the two corresponding slide grooves 7, and a pressure airbag 10 is fixedly connected to the inner wall of the detection disc 8.
[0028] Figure 1-25-7 show that a protective cover 14 is fixedly connected to one end of the stranding wheel 4 and the discharging wheel 5 which are close to each other, and the finished copper wire 6 cooperates with the two pressure airbags 10. Both pressure airbags 10 are externally connected to an air pressure detector, and both air pressure detectors are externally connected to a control terminal. A first contact sensor 9 is installed on the inner side of the slide slot 7 at the lower end, and the first contact sensor 9 is in contact with the detection disc 8, and the first contact sensor 9 is connected to the control terminal.
[0029] Figure 1-2 5-7 show that in this scheme, multiple copper single wires 2 are passed through the threading holes 3, and twisted in the stranding wheel 4, and the finished copper wire 6 is wound and transported through the winding equipment connected to the discharge wheel 5. During the discharge process of the finished copper wire 6, it is necessary to reasonably monitor the thickness range of the finished copper wire 6. Therefore, a protective cover 14 is arranged between the stranding wheel 4 and the discharge wheel 5 in the discharge area of the finished copper wire 6. On the one hand, it is used for protection. On the other hand, a pair of detection discs 8 arranged in the protective cover 14 can be used to monitor the thickness range of the finished copper wire 6 when it is discharged, so as to ensure the qualified rate of the finished copper wire 6. Specifically, two detection discs 8 are respectively arranged on both sides of the finished copper wire 6, and the detection discs 8 are used to limit the position through the slide 7. When the finished copper wire 6 is within the normal and reasonable range of thickness, the finished copper wire 6 passes through the pressure airbag 10 in the detection disc 8, and the pressure gas will not be caused. The pressure bag 10 produces a large degree of air pressure change, and when the finished copper wire 6 is in an unreasonable range of too thick thickness, the finished copper wire 6 passes through the pressure bag 10 in the detection disc 8, which will cause the pressure bag 10 to produce a large degree of air pressure change, and the air pressure detector connected to the detection disc 8 receives the abnormal signal and reports it to the control terminal through the microprocessor to issue an abnormal alarm of too thick to the staff, and when the finished copper wire 6 is in an unreasonable range of too thin thickness, the finished copper wire 6 passes through the pressure bag 10 in the detection disc 8, which will cause a gap between the two detection discs 8 and the finished copper wire 6, causing the detection disc 8 to sag outside the slide 7, causing the detection disc 8 to contact with the first contact sensor 9, and also sending an abnormal alarm of too thin to the staff through the control terminal, and the air pressure detector and the microprocessor and the control terminal and the contact sensor are all prior art, which will not be repeated in this technical solution.
[0030] The second implementation method:
[0031] Figure 3-4A detection device for copper wire twisting is shown. When the copper single wire 2 passes through the threading hole 3, a flexible liner 12 can be set on the threading hole 3 and the side of the annular rear plate 11 close to the copper single wire 2 to reduce the friction between the two. At the same time, the annular rear plate 11 is hinged at the side end of the threading hole 3. When the copper single wire 2 passes through normally, the annular rear plate 11 does not contact the threading hole 3. When the copper single wire 2 is accidentally disconnected, the annular rear plate 11 can sag naturally, so that the annular rear plate 11 contacts the second contact sensor 13 outside the threading hole 3. After the second contact sensor 13 is subjected to the impact force, it also sends an abnormal signal to the control terminal, so that the staff can come to deal with it in time, thereby increasing the disconnection detection functionality of the copper single wire 2.
[0032] Figure 3-4 It is shown that the upper side of the rear end of the threading hole 3 is hingedly connected to an annular rear plate 11, and the lower side of one end of the threading hole 3 close to the annular rear plate 11 is fixedly connected to a second contact sensor 13, the second contact sensor 13 is in contact with the annular rear plate 11, and the ends of the threading hole 3 and the annular rear plate 11 that are in contact with the copper single wire 2 are fixedly connected with a flexible inner liner 12, and the second contact sensor 13 is connected to the control terminal.
[0033] In view of current practical needs, the protection scope of the above-mentioned implementation mode adopted in this application is not limited to this. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the protection scope of this utility model.
Claims
1. A copper wire twisting detection device, characterized in that: The invention comprises a threading wheel (1) and a twisting wheel (4) and a discharging wheel (5) which are arranged in parallel with each other. The inner end of the threading wheel (1) is provided with a plurality of threading holes (3). The inner ends of the plurality of threading holes (3) are penetrated by copper single wires (2). The plurality of copper single wires (2) are penetrated by the twisting wheel (4). The plurality of copper single wires (2) form a finished copper wire (6). The ends of the twisting wheel (4) and the discharging wheel (5) which are close to each other are provided with sliding grooves (7) on both upper and lower sides. A detection disc (8) is slidably connected between two corresponding sliding grooves (7). The inner side wall of the detection disc (8) is fixedly connected with a pressure airbag (10).
2. A copper wire twisting detection device according to claim 1, characterized in that: A protective cover (14) is fixedly connected to one end of the stranding wheel (4) and the discharging wheel (5) that is close to each other, and the finished copper wire (6) cooperates with the two pressure airbags (10).
3. A copper wire twisting detection device according to claim 2, characterized in that: The two pressure airbags (10) are both externally connected to an air pressure detector, and the two air pressure detectors are externally connected to a control terminal.
4. A copper wire twisting detection device according to claim 3, characterized in that: A first contact sensor (9) is installed inside the slide groove (7) at the lower end, and the first contact sensor (9) and the detection disc (8) are in contact with each other.
5. A copper wire twisting detection device according to claim 4, characterized in that: The first contact sensor (9) is connected to the control terminal, and the upper side of the rear end of the threading hole (3) is hingedly connected to an annular rear plate (11).
6. A copper wire twisting detection device according to claim 5, characterized in that: A second contact sensor (13) is fixedly connected to the lower side of one end of the threading hole (3) close to the annular rear plate (11), and the second contact sensor (13) and the annular rear plate (11) are in contact with each other.
7. A copper wire twisting detection device according to claim 6, characterized in that: The ends of the threading hole (3) and the annular rear plate (11) that contact the copper single wire (2) are fixedly connected with a flexible inner liner (12), and the second contact sensor (13) is connected to the control terminal.
Citation Information
Patent Citations
Tinned wire surface cleaning device
CN208256361U
Stranding machine for alloy copper wires
CN219246450U