Window box quality inspection device
By designing a quality detection device for the window box, the adhesive quality of the window box is detected by using the incline detection frame and the air pressure sensor, the problem of low reliability of the existing detection devices is solved and a higher detection accuracy is achieved.
Patent Information
- Application Number
- CN202420713907.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing window box detection device relies on human eye observation and empirical judgment. It has large subjective factors and low reliability of the inspection results, resulting in poor detection results and easy to cause misjudgment.
A quality detection device for the window box is designed, including a conveyor table, an inclined detection rack, an upper detection cover, a lower detection cover and a pressure sensor. Automatic loading and unloading of materials is achieved through the inclined structure of the detection frame, and the bonding quality of transparent film and window box cardboard is detected using the upper and lower detection cover and air pressure sensor.
It improves the accuracy of inspection, can quickly judge the bonding quality of the window box, reduces misjudgment, and ensures the firmness of the product.
Smart Images

Figure CN222748443U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of window box production, in particular to a window box quality detection device. Background Art
[0002] Window pasting refers to the post-printing processing technology of pasting a layer of transparent film on the die-cut printed matter. It is often used in the processing of products such as window envelopes, folding cartons, CD paper bags, etc.
[0003] However, during production, the inside of the window sticker box needs to be glued first. After the gluing is completed, the degree of adhesion of the packaging is usually inspected manually. The control of the product is not strict enough, which affects the firmness of the packaging. Especially when the window sticker box is used for food packaging, there are problems such as missing stickers, crooked stickers, and poor firmness of stickers. Therefore, the firmness of the window sticker needs to be tested.
[0004] Existing detection devices usually rely on human visual observation and empirical judgment, which has a large subjective factor and low reliability of the test results. Summary of the invention
[0005] The utility model aims to solve the problem that the existing window sticker firmness detection device has poor detection effect and is easy to cause misjudgment when detecting the window sticker box, and proposes a window sticker box quality detection device.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A window sticker box quality inspection device comprises a conveying platform for conveying the window sticker box, and an inspection frame installed at the unloading end of the conveying platform and arranged in an inclined manner, a detection port for detecting the firmness of the window sticker box is opened at the center of the inspection frame, a movable upper inspection cover is arranged on the inspection frame and above the inspection port in parallel, the upper inspection cover is connected to the output end of a first driving component equipped on the inspection frame, and a first air pressure sensor is arranged on the top of the upper inspection cover; an infrared sensor is arranged at one end of the top of the inspection frame close to the conveying platform; a lower inspection cover capable of cooperating with the upper inspection cover is arranged on the inspection frame and below the inspection port, the lower inspection cover is connected to the output end of a second driving component equipped on the inspection frame, and an air injection component is arranged on the lower inspection cover.
[0008] Preferably, the gas injection assembly includes an air inlet opened at the bottom of the lower detection cover, an air inlet nozzle is fixedly embedded inside the air inlet, the air inlet nozzle is equipped with a pressure regulating valve, the air inlet nozzle is connected to the air storage tank through a soft air pipe, and an air injection hole is built into the lower detection cover, the air injection hole is fixedly connected to the air inlet nozzle, and a second air pressure sensor is provided on the lower detection cover.
[0009] Preferably, the area of the detection port is smaller than the area of the window box cardboard, the bottom edge of the upper detection cover is pressed on the window box cardboard outside the transparent film, and the area of the bottom of the upper detection cover is larger than the area of the transparent film attached to the window box.
[0010] Preferably, the first driving assembly includes a first support frame installed on one side of the detection frame, a first hydraulic cylinder is connected below the first support frame, and an output end of the first hydraulic cylinder is connected to the top of the upper detection cover;
[0011] The upper detection cover, the paperboard of the window box and the transparent film enclose a first sealed chamber.
[0012] Preferably, the second driving assembly includes a second support frame installed below the detection frame, the second support frame is provided with a second hydraulic cylinder, and the output end of the second hydraulic cylinder is connected to the top of the lower detection cover;
[0013] The lower detection cover, the detection frame and the transparent film on the window sticker box enclose a second sealed chamber.
[0014] Preferably, sealing strips are provided at the bottom of the upper detection cover and the top of the lower detection cover.
[0015] Preferably, leak-proof rubber rings are glued on the inner and outer sides of the air inlet.
[0016] Preferably, an electric telescopic rod is provided at one end of the detection frame away from the infrared sensor, a push plate is provided at the output end of the electric telescopic rod, and a notch is provided on one side of the detection frame opposite to the electric telescopic rod.
[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0018] 1. In the present invention, the inclined detection frame is arranged to facilitate the rapid loading and unloading of window boxes by gravity, thereby accelerating the detection efficiency.
[0019] 2. In the utility model, by providing an upper detection cover and a lower detection cover, it is possible to quickly inject pressurized gas into the second sealed chamber in the lower detection cover. If the transparent film and the cardboard of the window box are not firmly pasted, the pressure in the first sealed chamber will increase and the pressure in the second sealed chamber will decrease in a short time. The pressure of the first sealed chamber and the second sealed chamber can be detected by the first air pressure sensor and the second air pressure sensor respectively to determine the bonding quality between the transparent film and the cardboard of the window box, thereby quickly determining whether the window box is leaking, thereby indirectly determining whether there are problems such as missing pasting, crooked pasting, and poor pasting firmness, thereby greatly improving the accuracy of detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The overall structural diagram of the window box quality detection device provided according to the embodiment of the utility model is shown;
[0021] Figure 2 A cross-sectional view of a lower detection cover provided according to an embodiment of the utility model is shown;
[0022] Figure 3 A schematic structural diagram of an upper detection cover pressed on a window box according to an embodiment of the utility model is shown.
[0023] Legend:
[0024] 10. Conveying platform; 20. Detection frame; 21. Detection port; 22. Upper detection cover; 23. First air pressure sensor; 24. Lower detection cover; 25. Infrared sensor; 26. Electric telescopic rod; 27. Push plate; 28. Notch;
[0025] 30. First drive assembly; 31. First support frame; 32. First hydraulic cylinder;
[0026] 40. Second driving assembly; 41. Second supporting frame; 42. Second hydraulic cylinder;
[0027] 50. Gas injection assembly; 51. Gas inlet; 52. Gas inlet nozzle; 53. Pressure regulating valve; 54. Gas injection hole; 55. Second air pressure sensor. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-Figure 3 The utility model provides a technical solution: a window sticker box quality inspection device, comprising a conveying platform 10 for conveying the window sticker box, and a detection frame 20 mounted on the unloading end of the conveying platform 10, and the detection frame 20 is inclined. The inclined structure allows the window sticker box to slide freely on the detection frame 20, thereby realizing automatic loading and unloading. A detection port 21 for detecting the firmness of the window sticker box is provided at the center of the detection frame 20, and a movable upper detection cover 22 is provided on the detection frame 20 and above the detection port 21, and the upper detection cover 22 is parallel to the cardboard of the window sticker box and A transparent film encloses a first sealed chamber, an upper detection cover 22 is connected to an output end of a first drive assembly 30 mounted on the detection frame 20, and a first air pressure sensor 23 is provided on the top of the upper detection cover 22; a lower detection cover 24 capable of cooperating with the upper detection cover 22 is provided on the detection frame 20 and below the detection port 21, the lower detection cover 24 and the detection frame 20 and the transparent film on the window box enclose a second sealed chamber, the lower detection cover 24 is connected to an output end of a second drive assembly 40 mounted on the detection frame 20, and a gas injection assembly 50 is provided on the lower detection cover 24.
[0030] An infrared sensor 25 is provided at one end of the top of the detection frame 20 close to the conveying platform 10. The infrared sensor 25 is used to sense the window box, thereby sending a signal to the control system. The infrared sensor 25 is a prior art, and the specific working process is not repeated here. The first drive component 30 and the second drive component 40 are controlled by the control system.
[0031] In some embodiments of the utility model, the gas injection assembly 50 includes an air inlet 51 opened at the bottom of the lower detection cover 24, an air inlet nozzle 52 is fixedly embedded inside the air inlet 51, and the air inlet nozzle 52 is equipped with a pressure regulating valve 53. The air inlet nozzle 52 is connected to a gas storage tank (not shown in the figure) through a soft air pipe, and an air injection hole 54 is built into the lower detection cover 24. The air injection hole 54 is fixedly connected to the air inlet nozzle 52. A second air pressure sensor 55 is provided on the lower detection cover 24. The second sealed chamber is filled with gas through the air injection hole 54. After the air injection is completed, the pressure regulating valve 53 is closed.
[0032] Exemplarily, pressurized gas is injected into the second sealed chamber through the gas injection assembly 50, and the gas pressure in the second sealed chamber is greater than the gas pressure in the first sealed chamber. The pressure difference should not be too large to avoid separation of the transparent film and the cardboard of the window box. If the transparent film and the cardboard of the window box are not firmly pasted, crookedly pasted or not pasted, the pressure in the first sealed chamber will increase and the pressure in the second sealed chamber will decrease in a short time. The pressures of the first sealed chamber and the second sealed chamber can be detected by the first air pressure sensor 23 and the second air pressure sensor 55 respectively, so as to determine the bonding quality between the transparent film and the cardboard of the window box.
[0033] In some embodiments of the present invention, the area of the detection port 21 is smaller than the area of the window box cardboard, the bottom edge of the upper detection cover 22 is pressed on the window box cardboard outside the transparent film, and the area of the bottom of the upper detection cover 22 is larger than the area of the transparent film attached to the window box.
[0034] Through the above technical solution, the upper detection cover 22 can be used to better press and fix the window box, so as to avoid the upper detection cover 22 being too large and unable to press the window box around, resulting in leakage of the two closed chambers during gas injection, affecting the accuracy of the detection.
[0035] In some embodiments of the present invention, the first driving assembly 30 includes a first support frame 31 installed on one side of the detection frame 20, a first hydraulic cylinder 32 is connected below the first support frame 31, and an output end of the first hydraulic cylinder 32 is connected to the top of the upper detection cover 22.
[0036] The upper detection cover 22 is driven to move up and down by the output shaft of the first hydraulic cylinder 32, so as to press and fix the window sticker box.
[0037] In some embodiments of the present invention, the second driving assembly 40 includes a second support frame 41 installed below the detection frame 20 , and a second hydraulic cylinder 42 is provided on the second support frame 41 . The output end of the second hydraulic cylinder 42 is connected to the top of the lower detection cover 24 .
[0038] The lower detection cover 24 is driven to move by the second hydraulic cylinder 42 , so as to facilitate the matching of the lower detection cover 24 with the upper detection cover 23 .
[0039] In some embodiments of the present invention, sealing strips are provided at the bottom of the upper detection cover 22 and the top of the lower detection cover 24. The provided sealing strips make it difficult for outside air to enter during the firmness test, thereby improving the firmness between the upper detection cover 22 and the lower detection cover 24 and the window box.
[0040] In some embodiments of the present invention, leak-proof rubber rings are glued on the inner and outer sides of the air inlet 51 to enhance the sealing effect of the lower detection cover 24 .
[0041] In some embodiments of the present invention, an electric telescopic rod 26 is provided at one end of the detection frame 20 away from the infrared sensor 25 , a push plate 27 is provided at the output end of the electric telescopic rod 26 , and a notch 28 is provided on one side of the detection frame 20 opposite to the electric telescopic rod 26 .
[0042] When the test data exceeds the set range, that is, the posting firmness test does not meet the standard, a signal is sent to the control system, and the control system starts the electric telescopic rod 26. The push plate 27 on the electric telescopic rod 26 pushes the unqualified window sticker box out of the notch 28 for unloading without manual operation, which greatly improves the detection efficiency.
[0043] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A window box quality inspection device, characterized in that: The invention comprises a conveying platform (10) for conveying a window sticker box, and a detection frame (20) which is arranged at a discharging end of the conveying platform (10) and is arranged in an inclined manner. A detection port (21) for detecting the firmness of the window sticker box is provided at the center of the detection frame (20). A movable upper detection cover (22) is provided on the detection frame (20) and is located above the detection port (21). The upper detection cover (22) is connected to the output end of a first driving assembly (30) equipped on the detection frame (20). A first air pressure sensor (23) is provided on the top of the upper detection cover (22); an infrared sensor (25) is provided at one end of the top of the detection frame (20) close to the conveying platform (10); a lower detection cover (24) which can cooperate with the upper detection cover (22) is provided on the detection frame (20) and is located below the detection port (21). The lower detection cover (24) is connected to the output end of a second driving assembly (40) equipped on the detection frame (20), and an air injection assembly (50) is provided on the lower detection cover (24).
2. The window box quality inspection device according to claim 1, characterized in that: The gas injection assembly (50) comprises an air inlet (51) opened at the bottom of the lower detection cover (24), an air inlet nozzle (52) fixedly embedded inside the air inlet (51), a pressure regulating valve (53) installed on the air inlet nozzle (52), the air inlet nozzle (52) connected to the air storage tank through a soft air pipe, an air injection hole (54) built into the lower detection cover (24), the air injection hole (54) and the air inlet nozzle (52) fixedly connected, and a second air pressure sensor (55) is provided on the lower detection cover (24).
3. The window box quality inspection device according to claim 1, characterized in that: The area of the detection opening (21) is smaller than the area of the paperboard of the window box, the bottom edge of the upper detection cover (22) is pressed on the paperboard of the window box outside the transparent film, and the area of the bottom of the upper detection cover (22) is larger than the area of the transparent film attached to the window box.
4. The window box quality inspection device according to claim 1, characterized in that: The first driving assembly (30) comprises a first support frame (31) installed on one side of the detection frame (20), a first hydraulic cylinder (32) is connected below the first support frame (31), and an output end of the first hydraulic cylinder (32) is connected to the top of the upper detection cover (22); The upper detection cover (22), the paperboard of the window box and the transparent film enclose a first sealed chamber.
5. The window box quality inspection device according to claim 1, characterized in that: The second driving assembly (40) comprises a second support frame (41) installed below the detection frame (20), the second support frame (41) is provided with a second hydraulic cylinder (42), and the output end of the second hydraulic cylinder (42) is connected to the top of the lower detection cover (24); The lower detection cover (24), the detection frame (20) and the transparent film on the window sticker box enclose a second sealed chamber.
6. The window box quality inspection device according to claim 3, characterized in that: The bottom of the upper detection cover (22) and the top of the lower detection cover (24) are both provided with sealing strips.
7. The window box quality inspection device according to claim 2, characterized in that: The air inlet (51) is glued with leak-proof rubber rings inside and outside.
8. The window box quality inspection device according to claim 5, characterized in that: An electric telescopic rod (26) is arranged at one end of the detection frame (20) away from the infrared sensor (25), a push plate (27) is arranged at the output end of the electric telescopic rod (26), and a notch (28) is arranged at one side of the detection frame (20) opposite to the electric telescopic rod (26).