A performance testing device for finished friction material
By designing a pressurization mechanism and a tension detection mechanism in the finished product detection device of friction material, the problem of inconvenience in detecting tension in traditional devices is solved, and the pressure and tension detection of the finished product is realized, and the detection efficiency is improved.
Patent Information
- Application Number
- CN202420786045.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-04-16
AI Technical Summary
Traditional friction material finished product detection devices are inconvenient to detect tension forces, resulting in ineffective detection.
A performance detection device for finished products of friction materials is designed, using a pressurization mechanism and a tensile detection mechanism to adjust the pressure by controlling the extension length of the electric push rod, and the finished product is lifted and lowered by a stepper motor to realize tensile detection.
It realizes flexible adjustment and detection of the pressure and tension of the finished product, improves the detection efficiency, and can easily evaluate whether the performance of the finished product meets the standards.
Smart Images

Figure CN222748467U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of finished friction product detection, in particular to a performance detection device for finished friction material products. Background Art
[0002] Friction material is a component material used in power machinery, which relies on friction to perform braking and transmission functions. It mainly includes brake linings (brake pads) and clutch facings (clutch plates). Brake pads are used for braking, and clutch plates are used for transmission. The performance of friction materials is mainly reflected in three aspects: friction coefficient, wear resistance and physical properties. The friction coefficient is an important factor affecting the stamping performance of metal strips. The lower the friction coefficient, the better the formability of the metal strip. Therefore, the friction coefficient is an important input parameter for stamping process manufacturers. The current principle of measuring metal friction coefficient is as follows: f = F / (2*N), where f is the friction coefficient, F is the tension, and N is the pressure applied to the sample. Practice shows that the friction coefficient changes with the pressure N and the sliding speed V.
[0003] Chinese patent CN109975203B discloses a friction coefficient detection device, which includes friction heads arranged opposite to each other on the same axis, a sample arranged between the friction heads and perpendicular to the axis, and the device includes a universal tensile tester, a base fixedly connected to the test table of the universal tensile tester, and sleeves respectively connected to the base and with openings opposite to each other; one end of the friction head is respectively arranged in the sleeve; a pressure sensor and a pressure regulating assembly are also arranged in one of the sleeves; the pressure sensor is connected to the friction head; the sample is connected to a clamp at one end of the tension arm of the universal tensile tester. The device can detect the friction coefficient of a specific material sample under different pressures, different tensions and different moving speeds. Through the friction coefficient data under different conditions, the performance of the material can be comprehensively evaluated, and corresponding accurate guidance can also be provided for its application. However, it uses a spring for pressure application, and the potential energy of the spring will gradually decrease with the number of uses, so the device is not convenient for detecting tension.
[0004] Therefore, those skilled in the art provide a performance testing device for a finished friction material product to solve the problems raised in the above background technology. Utility Model Content
[0005] In order to improve the problem that the traditional friction material finished product detection device is inconvenient to detect the tension, the utility model provides a performance detection device for the friction material finished product.
[0006] The utility model provides a performance detection device for a finished friction material product, which adopts the following technical scheme:
[0007] A performance testing device for a finished friction material, comprising a base plate, a pressurizing mechanism is arranged on the top of the base plate, the pressurizing mechanism comprises a support plate, the support plate is fixedly connected to the base plate, a first electric push rod is fixedly installed on one side of the support plate, a connecting block is fixedly installed on the output end of the first electric push rod, and a friction head is threadedly connected to the other end of the connecting block;
[0008] A tension detection mechanism is provided on the top of the substrate, and the tension detection mechanism includes a lifting box, the lifting box is fixedly connected to the substrate, a stepper motor is fixedly installed in the inner cavity of the lifting box, a one-way threaded rod is fixedly installed on the output shaft of the stepper motor, a lifting screw block is threadedly connected on the surface of the one-way threaded rod, a top connecting plate is fixedly installed on one side of the lifting screw block, a tension detector is fixedly installed on the bottom of the top connecting plate, a finished product fixing box is fixedly installed on the other end of the tension detector, a stud is threadedly connected to the inner cavity of the finished product fixing box, a screw groove used in conjunction with the stud is opened in the inner cavity of the finished product fixing box, a clamping plate is fixedly installed on one end of the stud, and a hand wheel is fixedly installed on the other end of the stud;
[0009] A moving mechanism is provided at the bottom of the base plate, and the moving mechanism includes a supporting leg, and the supporting leg is fixedly connected to the base plate. A second electric push rod is fixedly installed on the top of the inner cavity of the supporting leg, and a positioning plate is fixedly installed on the output end of the second electric push rod, and a universal wheel is provided at the bottom of the positioning plate.
[0010] By adopting the above technical solution, a pressurizing mechanism is set up, in which the extension length of the first electric push rod is controlled, the friction head can be driven to apply pressure to the finished product, which facilitates the adjustment of the pressure. By setting a tension detection mechanism, the tension can be detected. By setting a moving mechanism, the device can be moved conveniently.
[0011] Optionally, a guide block is fixedly mounted on the bottom of the connecting block via a bracket, a guide groove is provided on the top of the base plate, and the guide block is slidably connected to the guide groove.
[0012] By adopting the above technical solution, the guide block and the guide groove can guide the connecting block, so that the connecting block is stable when moving.
[0013] Optionally, the number of the support plate, the first electric push rod, the connecting block and the friction head is two, and the two friction heads are detachable structures.
[0014] By adopting the above technical solution, the two support plates, the first electric push rod, the connecting block and the friction head can limit the two sides of the finished product to be inspected. The friction head is a detachable structure for easy replacement.
[0015] Optionally, a guide sliding block is fixedly mounted on the other side of the lifting screw block, and a guide sliding groove is provided in the inner cavity of the lifting box.
[0016] By adopting the above technical solution, the guide sliding block and the guide sliding groove are used in combination to guide the lifting screw block, so that the lifting screw block is stable when moving.
[0017] Optionally, a locating bearing is fixedly installed on the top of the inner cavity of the lifting box, and the locating bearing is rotatably connected to the one-way threaded rod.
[0018] By adopting the above technical solution, the positioning bearing can position the top of the one-way threaded rod, making the one-way threaded rod more stable.
[0019] Optionally, there are four groups of moving mechanisms, and the four groups of moving mechanisms are distributed around the bottom of the substrate.
[0020] By adopting the above technical solution, four groups of moving mechanisms support the substrate, making the substrate more stable.
[0021] Optionally, sliding blocks are fixedly mounted on both left and right sides of the positioning plate, and a sliding groove is provided in the inner cavity of the supporting leg.
[0022] By adopting the above technical solution, the sliding block and the sliding groove are used in combination to guide the positioning plate, so that the positioning plate is more stable when moving.
[0023] In summary, the utility model has the following beneficial effects:
[0024] 1. The utility model can clamp and lift the finished product by setting a tension detection mechanism, and can apply pressure to both sides of the finished product by setting a pressure mechanism, and can adjust the applied pressure by controlling the extension length of the first electric push rod. When the stepper motor is turned on to drive the finished product to move upward, the tension detector can detect the tension, and different tensions can be obtained by continuously adjusting the pressure. By integrating the data of each stage, it is convenient to detect whether the performance of the finished product meets the standard. By setting a moving mechanism, the device can be moved conveniently.
[0025] 2. The utility model can guide the connecting block by setting a guide block and a guide groove, so that the connecting block is stable when moving; the two support plates, the first electric push rod, the connecting block and the friction head can limit the two sides of the finished product to be inspected; the friction head is a detachable structure, which is convenient for replacement; the guide slider is used in conjunction with the guide groove to guide the lifting screw block, so that the lifting screw block is stable when moving; the positioning bearing can position the top of the one-way threaded rod, so that the one-way threaded rod is more stable; the four groups of moving mechanisms support the base plate, so that the base plate is more stable; the sliding block is used in conjunction with the sliding groove to guide the positioning plate, so that the positioning plate is more stable when moving. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of the utility model.
[0027] Figure 2 It is a schematic diagram of the structure of the pressurizing mechanism of the utility model.
[0028] Figure 3 It is a schematic diagram of the internal structure of the lifting box of the utility model.
[0029] Figure 4 It is a schematic diagram of the cross-sectional structure of the finished fixed box of the utility model.
[0030] Figure 5 It is a schematic diagram of the cross-sectional structure of the support leg of the utility model.
[0031] Description of reference numerals:
[0032] 1. Base plate; 2. Tension detection mechanism; 201. Lifting box; 202. Stepper motor; 203. One-way threaded rod; 204. Lifting screw block; 205. Top connecting plate; 206. Tension detector; 207. Finished product fixing box; 208. Hand wheel; 209. Stud; 210. Screw groove; 211. Clamping plate; 3. Pressurizing mechanism; 301. Support plate; 302. First electric push rod; 303. Connecting block; 304. Friction head; 305. Guide block; 306. Guide groove; 4. Moving mechanism; 401. Support leg; 402. Second electric push rod; 403. Positioning plate; 404. Universal wheel. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-2 This application is described in further detail. Example
[0034] Please refer to Figure 1-5 A performance testing device for a finished friction material product comprises a substrate 1, a pressurizing mechanism 3 is arranged on the top of the substrate 1, the pressurizing mechanism 3 comprises a support plate 301, the support plate 301 is fixedly connected to the substrate 1, a first electric push rod 302 is fixedly installed on one side of the support plate 301, a connecting block 303 is fixedly installed on the output end of the first electric push rod 302, a friction head 304 is threadedly connected to the other end of the connecting block 303, a guide block 305 is fixedly installed on the bottom of the connecting block 303 through a bracket, a guide groove 306 is opened on the top of the substrate 1, and the guide block 305 is slidably connected to the guide groove 306, the number of the support plate 301, the first electric push rod 302, the connecting block 303 and the friction head 304 are all two, and the two friction heads 304 are detachable structures.
[0035] In this embodiment: by setting a pressurizing mechanism 3, by controlling the extension length of the first electric push rod 302, the friction head 304 can be driven to apply pressure to the finished product, which is convenient for adjusting the pressure. The guide block 305 and the guide groove 306 can guide the connecting block 303 to make the connecting block 303 stable when moving. The two support plates 301, the first electric push rod 302, the connecting block 303 and the friction head 304 can limit the two sides of the finished product to be inspected. The friction head 304 is a detachable structure for easy replacement. Example
[0036] Reference Figure 1 , Figure 3 , Figure 4 and Figure 5 A tension detection mechanism 2 is provided on the top of the substrate 1, and the tension detection mechanism 2 includes a lifting box 201, the lifting box 201 is fixedly connected to the substrate 1, a stepper motor 202 is fixedly installed in the inner cavity of the lifting box 201, a one-way threaded rod 203 is fixedly installed on the output shaft of the stepper motor 202, a lifting screw block 204 is threadedly connected on the surface of the one-way threaded rod 203, a top connecting plate 205 is fixedly installed on one side of the lifting screw block 204, a tension detector 206 is fixedly installed on the bottom of the top connecting plate 205, a finished fixed box 207 is fixedly installed on the other end of the tension detector 206, a stud 209 is threadedly connected to the inner cavity of the finished fixed box 207, a screw groove 210 used in conjunction with the stud 209 is opened in the inner cavity of the finished fixed box 207, a clamping plate 211 is fixedly installed on one end of the stud 209, and the stud 209 A hand wheel 208 is fixedly installed on the other end, a guide slider is fixedly installed on the other side of the lifting screw block 204, a guide slot is provided in the inner cavity of the lifting box 201, a positioning bearing is fixedly installed on the top of the inner cavity of the lifting box 201, and the positioning bearing is rotatably connected to the one-way threaded rod 203, a moving mechanism 4 is arranged at the bottom of the substrate 1, the moving mechanism 4 comprises a supporting leg 401, the supporting leg 401 is fixedly connected to the substrate 1, a second electric push rod 402 is fixedly installed on the top of the inner cavity of the supporting leg 401, a positioning plate 403 is fixedly installed on the output end of the second electric push rod 402, a universal wheel 404 is arranged at the bottom of the positioning plate 403, the moving mechanism 4 consists of four groups, and the four groups of moving mechanisms 4 are distributed around the bottom of the substrate 1, sliding blocks are fixedly installed on the left and right sides of the positioning plate 403, and a sliding slot is provided in the inner cavity of the supporting leg 401.
[0037] In this embodiment: by setting up a tension detection mechanism 2, the tension can be detected, and by setting up a moving mechanism 4, the movement of the device can be facilitated. The guide slider is used in conjunction with the guide groove to guide the lifting screw block 204, so that the lifting screw block 204 is stable when moving. The positioning bearing can position the top of the one-way threaded rod 203, so that the one-way threaded rod 203 is more stable. The four groups of moving mechanisms 4 support the substrate 1, so that the substrate 1 is more stable. The sliding block is used in conjunction with the sliding groove to guide the positioning plate 403, so that the positioning plate 403 is more stable when moving.
[0038] The implementation principle of the utility model is as follows: when in use, the top of the finished product is placed in the finished product fixing box 207, the hand wheel 208 is turned to drive the stud 209 to rotate, the stud 209 drives the screw groove 210 to clamp the finished product, the stepper motor 202 is turned on to drive the one-way threaded rod 203 to rotate, the one-way threaded rod 203 drives the lifting screw block 204 to move downward, the lifting screw block 204 drives the top connecting plate 205 to move downward, so that the finished product is located between the two friction heads 304, the first electric push rod 302 is controlled to extend and push the connecting block 303 to move, the connecting block 303 drives the friction head 304 to contact the finished product, the stepper motor 202 is turned on to reverse and drive the finished product to move upward, the tension can be detected by the tension detector 206, the second electric push rod 402 is controlled to extend and push the positioning plate 403 to move downward, the positioning plate 403 drives the universal wheel 404 to contact the ground, thereby facilitating the movement of the device.
[0039] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A performance testing device for a finished friction material product, comprising a substrate (1), characterized in that: A pressurizing mechanism (3) is arranged on the top of the base plate (1), the pressurizing mechanism (3) comprising a support plate (301), the support plate (301) being fixedly connected to the base plate (1), a first electric push rod (302) being fixedly mounted on one side of the support plate (301), a connecting block (303) being fixedly mounted on the output end of the first electric push rod (302), and a friction head (304) being threadedly connected to the other end of the connecting block (303); A tension detection mechanism (2) is arranged on the top of the substrate (1), the tension detection mechanism (2) comprising a lifting box (201), the lifting box (201) being fixedly connected to the substrate (1), a stepper motor (202) being fixedly installed in the inner cavity of the lifting box (201), a one-way threaded rod (203) being fixedly installed on the output shaft of the stepper motor (202), a lifting screw block (204) being threadedly connected on the surface of the one-way threaded rod (203), and a top connecting plate (205) being fixedly installed on one side of the lifting screw block (204). ), a tension detector (206) is fixedly mounted on the bottom of the top connecting plate (205), a finished product fixing box (207) is fixedly mounted on the other end of the tension detector (206), a stud (209) is threadedly connected to the inner cavity of the finished product fixing box (207), a screw groove (210) for use with the stud (209) is provided in the inner cavity of the finished product fixing box (207), a clamping plate (211) is fixedly mounted on one end of the stud (209), and a hand wheel (208) is fixedly mounted on the other end of the stud (209); A moving mechanism (4) is arranged at the bottom of the base plate (1), the moving mechanism (4) comprising a supporting leg (401), the supporting leg (401) being fixedly connected to the base plate (1), a second electric push rod (402) being fixedly mounted on the top of the inner cavity of the supporting leg (401), a positioning plate (403) being fixedly mounted on the output end of the second electric push rod (402), and a universal wheel (404) being arranged at the bottom of the positioning plate (403).
2. The performance testing device for a finished friction material according to claim 1, characterized in that: A guide block (305) is fixedly mounted on the bottom of the connection block (303) via a bracket, a guide groove (306) is provided on the top of the base plate (1), and the guide block (305) is slidably connected to the guide groove (306).
3. The performance testing device for a finished friction material according to claim 1, characterized in that: The number of the support plate (301), the first electric push rod (302), the connecting block (303) and the friction head (304) is two, and the two friction heads (304) are detachable structures.
4. The performance testing device for a finished friction material according to claim 1, characterized in that: A guide sliding block is fixedly mounted on the other side of the lifting screw block (204), and a guide sliding groove is provided in the inner cavity of the lifting box (201).
5. The performance testing device for a finished friction material product according to claim 1, characterized in that: A positioning bearing is fixedly installed on the top of the inner cavity of the lifting box (201), and the positioning bearing is rotatably connected to the one-way threaded rod (203).
6. The performance testing device for a finished friction material product according to claim 1, characterized in that: There are four groups of moving mechanisms (4), and the four groups of moving mechanisms (4) are distributed around the bottom of the base plate (1).
7. The performance testing device for a finished friction material product according to claim 1, characterized in that: Sliding blocks are fixedly mounted on both the left and right sides of the positioning plate (403), and a sliding groove is provided in the inner cavity of the supporting leg (401).
Citation Information
Patent Citations
A friction coefficient detection device
CN109975203B