An improved fully automatic silicate analyzer
By using the intermeshing mechanism between the worm and the worm gear in the silicate analyzer, and automatic loading and dumping cleaning are achieved through the cooperation of the wedge plate and the rack, the problem of cumbersome automatic loading and cleaning operations in the prior art is solved, and the analysis and detection efficiency is improved.
Patent Information
- Application Number
- CN202420474139.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The existing silicate analyzer cannot be loaded automatically, resulting in low analysis and detection efficiency. After analysis, it requires manual disassembly and cleaning of the test tube, which is cumbersome.
An improved fully automatic silicate analyzer is designed, using the intermeshing mechanism between the worm and the worm gear to realize the automatic loading of the sample test tube, and the coordination between the wedge plate and the rack is used to drive the fixed rod to rotate, realizing the automatic loading and dumping and cleaning of the sample test tube.
Automatic loading and unloading of sample test tubes is realized, the operation process is simplified, the analysis and detection efficiency is improved, and the cumbersomeness of manual cleaning is reduced through automatic dumping and cleaning.
Smart Images

Figure CN222748594U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicate analyzers, in particular to an improved full-automatic silicate analyzer. Background Art
[0002] Silicate monitors are widely used for continuous monitoring of silicate in solutions in industries such as thermal power, chemical industry, fertilizer, metallurgy, environmental protection, pharmaceuticals, biochemistry, food and tap water. Under pH conditions of 1.1 to 1.3, soluble silicon in water reacts with ammonium molybdate to form a yellow silicon-molybdenum complex, which is reduced to silicon-molybdenum blue using 1-amino-2-naphthol-4-sulfonic acid reducing agent, and its silicon content is determined using a silicate analyzer. According to the Lambert-Beer law: when a beam of monochromatic parallel light passes through a colored solution, part of the light energy is absorbed by the solution. If the thickness of the liquid layer remains unchanged, the degree of light energy absorbed is proportional to the concentration of the colored substance in the solution.
[0003] The existing silicate analyzer cannot automatically load materials when in use, resulting in low analysis and detection efficiency. In addition, after analysis, the silicate test tube generally needs to be manually disassembled and cleaned, which is a cumbersome operation. Utility Model Content
[0004] The utility model aims to solve the shortcomings of the existing silicate analyzer, which cannot automatically load materials during use, resulting in low analysis and detection efficiency, and generally requires manual disassembly and cleaning of silicate test tubes after analysis, resulting in cumbersome operation, and proposes an improved fully automatic silicate analyzer.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An improved fully automatic silicate analyzer comprises an analyzer body, a placement box is fixedly installed on the top of the analyzer body, the placement box is rotatably connected to a support column, a mounting plate is fixedly installed on the top of the support column, a plurality of fixing rods are fixedly installed on the mounting plate, a mounting sleeve is rotatably connected to the fixing rod, a sample test tube is placed in the mounting sleeve, a clamping mechanism is provided on the mounting sleeve, an angle rotation mechanism is provided on the fixing rod, the angle rotation mechanism is transmission-connected to the placement box, a motor is fixedly installed on one side of the placement box, an active rod is fixedly installed on the output shaft of the motor, the active rod is transmission-connected to the support column, and a collection box is installed on the top of the analyzer body.
[0007] Preferably, the clamping mechanism comprises a clamping plate, which is slidably mounted in the mounting sleeve, and the clamping plate cooperates with the sample tube.
[0008] Preferably, a pull rod is fixedly mounted on one side of the clamping plate, the pull rod is slidably connected to one side of the mounting sleeve, and a top spring is fixedly mounted on an inner wall of one side of the mounting sleeve, one end of the top spring is fixedly connected to the clamping plate.
[0009] Preferably, the angle rotation mechanism includes a gear, which is rotatably mounted on the fixed rod and fixedly connected to the mounting sleeve. A positioning seat is fixedly mounted on one side of the fixed rod, and a rack is slidably connected to the positioning seat, and the rack is meshed with the corresponding gear.
[0010] Preferably, a wedge plate is fixedly installed on the top of the placement box, the wedge plate cooperates with the rack, a top plate is fixedly installed on the top of the rack, a tension spring is fixedly installed on the bottom of the top plate, and the bottom end of the tension spring is fixedly connected to the positioning seat.
[0011] Preferably, a worm is fixedly mounted on the active rod, a worm wheel is fixedly mounted on the support column, and the worm and the worm wheel are meshed with each other.
[0012] Compared with the prior art, the advantages of the utility model are:
[0013] (1) In this solution, the worm and the worm wheel are meshed with each other, so that the rotating active rod can drive the support column and the mounting plate to rotate, thereby automatically loading the sample tube on the mounting sleeve, which is convenient for automatic analysis and detection;
[0014] (2) Due to the mutual cooperation between the wedge plate and the rack, and under the action of the top plate and the tension spring, the gear can be driven to change its angle back and forth, so that when the fixed rod drives the sample test tube to move to the collection box position, it can be automatically dumped, which is convenient for automatic unloading.
[0015] The utility model is simple to operate and easy to use, and can be convenient for automatic loading and automatic unloading of analyzed silicate radicals, and can be dumped for easy use by people. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of an improved fully automatic silicate analyzer proposed by the utility model;
[0017] Figure 2 This is a three-dimensional structural diagram of a wedge plate of an improved fully automatic silicate analyzer proposed in the utility model;
[0018] Figure 3 This is a schematic diagram of the top view structure of the mounting plate and the fixing rod of an improved fully automatic silicate analyzer proposed by the utility model;
[0019] Figure 4 This is a schematic structural diagram of part A of an improved fully automatic silicate analyzer proposed in the utility model.
[0020] In the figure: 1. Analyzer body; 2. Placement box; 3. Support column; 4. Mounting plate; 5. Fixing rod; 6. Gear; 7. Mounting sleeve; 8. Sample test tube; 9. Positioning seat; 10. Rack; 11. Top plate; 12. Tension spring; 13. Wedge plate; 14. Motor; 15. Active rod; 16. Worm; 17. Worm wheel; 18. Collection box; 19. Clamp; 20. Pull rod; 21. Top spring. DETAILED DESCRIPTION
[0021] The technical solution of this embodiment will be clearly and completely described below in conjunction with the drawings in this embodiment. Obviously, the described embodiment is only a part of this embodiment, rather than all of the embodiments.
[0022] Embodiment 1
[0023] Reference Figure 1-Figure 4 An improved fully automatic silicate analyzer comprises an analyzer body 1, a placement box 2 is fixedly installed on the top of the analyzer body 1, a support column 3 is rotatably connected to the placement box 2, a mounting plate 4 is fixedly installed on the top of the support column 3, a plurality of fixing rods 5 are fixedly installed on the mounting plate 4, a mounting sleeve 7 is rotatably connected to the fixing rod 5, a sample test tube 8 is placed in the mounting sleeve 7, a clamping mechanism is provided on the mounting sleeve 7, an angle rotation mechanism is provided on the fixing rod 5, the angle rotation mechanism is transmission-connected to the placement box 2, a motor 14 is fixedly installed on one side of the placement box 2, an active rod 15 is fixedly installed on the output shaft of the motor 14, the active rod 15 is transmission-connected to the support column 3, and a collecting box 18 is installed on the top of the analyzer body 1.
[0024] In this embodiment, the clamping mechanism includes a clamping plate 19, which is slidably installed in the mounting sleeve 7. The clamping plate 19 cooperates with the sample tube 8. A pull rod 20 is fixedly installed on one side of the clamping plate 19. The pull rod 20 is slidably connected to one side of the mounting sleeve 7, and a top spring 21 is fixedly installed on the inner wall of one side of the mounting sleeve 7. One end of the top spring 21 is fixedly connected to the clamping plate 19. Under the action of the top spring 21 and the pull rod 20, the clamping plate 19 pushes the sample tube 8, thereby clamping and fixing the sample tube 8.
[0025] In this embodiment, the angle rotation mechanism includes a gear 6, which is rotatably mounted on the fixed rod 5, and the gear 6 is fixedly connected to the mounting sleeve 7. A positioning seat 9 is fixedly mounted on one side of the fixed rod 5, and a rack 10 is slidably connected to the positioning seat 9. The rack 10 is meshed with the corresponding gear 6. A wedge plate 13 is fixedly mounted on the top of the placement box 2, and the wedge plate 13 cooperates with the rack 10. A top plate 11 is fixedly mounted on the top of the rack 10, and a tension spring 12 is fixedly mounted on the bottom of the top plate 11. The bottom end of the tension spring 12 is fixedly connected to the positioning seat 9. The moving fixed rod 5 drives the rack 10 to move. When the rack 10 moves to the position of the wedge plate 13, it moves to the top of the wedge plate 13 through the wedge surface of the wedge plate 13, so that the rack 10 is vertically displaced, and then the gear 6 is driven to rotate through the mutual meshing of the rack 10 and the gear 6. The gear 6 drives the mounting sleeve 7 to rotate, and then the sample test tube 8 can be driven to tip over, which is convenient for cleaning silicate.
[0026] In this embodiment, a worm 16 is fixedly mounted on the active rod 15, and a worm wheel 17 is fixedly mounted on the support column 3. The worm 16 and the worm wheel 17 are meshed with each other. The rotating active rod 15 drives the support column 3 to rotate through the mutual meshing of the worm 16 and the worm wheel 17, thereby being able to convert and load the sample test tube 8 on the fixed rod 5.
[0027] Working principle: when working, start the motor 14 switch, the output shaft of the motor 14 drives the active rod 15 to rotate, and the rotating active rod 15 drives the support column 3 to rotate through the mutual engagement of the worm 16 and the worm wheel 17, so that the sample test tube 8 on the fixed rod 5 can be converted and loaded, the support column 3 drives the mounting plate 4 to rotate, the mounting plate 4 drives the fixed rod 5 to rotate and move, the moving fixed rod 5 drives the rack 10 to move, and when the rack 10 moves to the position of the wedge plate 13, it moves to the top of the wedge plate 13 through the wedge surface of the wedge plate 13, so that the rack 10 is vertically displaced, and then the gear 6 is driven to rotate through the mutual engagement of the rack 10 and the gear 6, and the gear 6 drives the mounting sleeve 7 to rotate, so that the sample test tube 8 can be driven to dump, which is convenient for cleaning silicate, and at the same time, the clamping plate 19 pushes the sample test tube 8 under the action of the top spring 21 and the pull rod 20, so that the sample test tube 8 can be clamped and fixed.
[0028] Embodiment 2
[0029] The difference between the second embodiment and the first embodiment is that a water tank is provided on the side of the analyzer body 1, and a solenoid valve is provided at the bottom of the water tank. After the sample tube 8 is poured out, the sample tube 8 is filled with water for cleaning through the solenoid valve on the water tank.
[0030] The above is only a preferred specific implementation of this embodiment, but the protection scope of this embodiment is not limited to this. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of this embodiment within the technical scope disclosed in this embodiment, which should be covered by the protection scope of this embodiment.
Claims
1. An improved fully automatic silicate analyzer, comprising an analyzer body (1), characterized in that: A placement box (2) is fixedly mounted on the top of the analyzer body (1), a support column (3) is rotatably connected to the placement box (2), a mounting plate (4) is fixedly mounted on the top of the support column (3), a plurality of fixing rods (5) are fixedly mounted on the mounting plate (4), a mounting sleeve (7) is rotatably connected to the fixing rod (5), a sample test tube (8) is placed in the mounting sleeve (7), a clamping mechanism is provided on the mounting sleeve (7), an angle rotation mechanism is provided on the fixing rod (5), the angle rotation mechanism is transmission-connected to the placement box (2), a motor (14) is fixedly mounted on one side of the placement box (2), an active rod (15) is fixedly mounted on the output shaft of the motor (14), the active rod (15) is transmission-connected to the support column (3), and a collection box (18) is mounted on the top of the analyzer body (1).
2. An improved fully automatic silicate analyzer according to claim 1, characterized in that: The clamping mechanism comprises a clamping plate (19), the clamping plate (19) is slidably mounted in the mounting sleeve (7), and the clamping plate (19) cooperates with the sample test tube (8).
3. An improved fully automatic silicate analyzer according to claim 2, characterized in that: A pull rod (20) is fixedly mounted on one side of the clamping plate (19), the pull rod (20) is slidably connected to one side of the mounting sleeve (7), and a top spring (21) is fixedly mounted on an inner wall of one side of the mounting sleeve (7), one end of the top spring (21) is fixedly connected to the clamping plate (19).
4. The improved fully automatic silicate analyzer according to claim 1, characterized in that: The angle rotation mechanism comprises a gear (6), the gear (6) is rotatably mounted on the fixed rod (5), and the gear (6) is fixedly connected to the mounting sleeve (7), a positioning seat (9) is fixedly mounted on one side of the fixed rod (5), a rack (10) is slidably connected to the positioning seat (9), and the rack (10) and the corresponding gear (6) are meshed with each other.
5. The improved fully automatic silicate analyzer according to claim 1, characterized in that: A wedge-shaped plate (13) is fixedly installed on the top of the placement box (2), the wedge-shaped plate (13) cooperates with the rack (10), a top plate (11) is fixedly installed on the top of the rack (10), a tension spring (12) is fixedly installed on the bottom of the top plate (11), and the bottom end of the tension spring (12) is fixedly connected to the positioning seat (9).
6. The improved fully automatic silicate analyzer according to claim 1, characterized in that: A worm (16) is fixedly mounted on the active rod (15), a worm wheel (17) is fixedly mounted on the support column (3), and the worm (16) and the worm wheel (17) are meshed with each other.