Transformer substation inspection vehicle
By designing chain sprocket assembly and cleaning assembly on the substation inspection vehicle to contact and disconnect it from the flat light transmitting lens, the problem of poor cleaning effect in the prior art is solved, and more efficient cleaning effect and multi-angle shooting ability are achieved.
Patent Information
- Application Number
- CN202421451686.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-24
AI Technical Summary
In the prior art, when the cleaning brush is rubbed with the camera, debris can easily get stuck between the cleaning brush and the camera, and it is not easy to fall off, resulting in poor cleaning effect.
A substation inspection vehicle was designed, using a chain sprocket assembly to drive the connecting rod to reciprocate, and the cleaning assembly contacts and disengages with the flat light transmitting lens, clamps the debris and makes it fall, improving the cleaning effect.
Through this design, the cleaning effect is improved, and the problem of debris getting stuck between the cleaning brush and the camera is avoided. At the same time, different types of cameras are allowed to be installed in the installation shell, achieving 360° without blind spot shooting.
Smart Images

Figure CN222749970U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to an electric power equipment inspection vehicle, in particular to a transformer substation inspection vehicle. Background Art
[0002] Intelligent industrial inspection carts are widely used in inspection and maintenance of substations due to their high safety factor and strong reliability. In the process of using the inspection cart for inspection, the real-time picture inside the substation can be obtained through the camera in real time, and the dust or small debris inside the substation can easily fall on the camera, which can easily cause unclear picture acquisition. The existing document CN212256105 U discloses an intelligent line inspection cart for substations, which cleans the camera by setting a cleaning brush to reciprocate along the surface of the camera. However, due to the friction between the cleaning brush and the camera, during the reciprocating movement of the cleaning brush, there are debris stuck between the cleaning brush and the camera, which is not easy to fall off, resulting in poor cleaning effect. Therefore, it is necessary to propose a substation inspection car to solve the above problems. Utility Model Content
[0003] In view of this, the utility model aims to provide a substation inspection vehicle to solve the problem in the prior art that due to the friction between the cleaning brush and the camera, during the reciprocating movement of the cleaning brush, debris is stuck between the cleaning brush and the camera and is not easy to fall off, resulting in poor cleaning effect.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a substation inspection vehicle, comprising a mobile trolley and a camera installed on the mobile trolley, wherein a rotating table is rotatably installed on the mobile trolley, a mounting shell is fixedly installed on the rotating table, the camera is fixedly installed in the mounting shell, the mounting shell is provided with a plane light-transmitting mirror for light transmission, a chain sprocket assembly is installed on the mounting shell, a connecting rod is fixedly connected to the chain in the chain sprocket assembly, a cleaning assembly capable of contacting the plane light-transmitting mirror away from the camera side is installed on the connecting rod, the chain sprocket assembly can drive the connecting rod to move in a runway shape, wherein when the connecting rod moves along a first direction, the cleaning assembly contacts the plane light-transmitting mirror, and when the connecting rod moves along a second direction, the cleaning assembly is separated from the plane light-transmitting mirror.
[0005] Furthermore, a first cavity for installing a camera and a second cavity for installing a chain sprocket assembly are provided in the mounting shell, the first cavity is separated from the second cavity, a slide groove communicating with the second cavity is provided on the mounting shell, and the connecting rod is slidably installed in the slide groove.
[0006] Furthermore, two second cavities are provided, and the two second cavities are symmetrically arranged about the installation axis of the camera, and the cleaning assembly is fixedly installed between connecting rods extending from the two cavities.
[0007] Furthermore, the chain and sprocket assembly includes two sprockets rotatably mounted in the second cavity via connecting shafts, and chains are mounted around the two sprockets.
[0008] Furthermore, the two chain sprocket assemblies move synchronously through a transmission assembly.
[0009] Furthermore, the transmission assembly includes a first gear installed on a connecting shaft located above the two chain sprocket assemblies, and a second gear meshingly installed on one side of the first gear, the center line between the first gear and the second gear is perpendicular to the center line of the two sprockets, the first gear is located on the side of the connecting shaft away from the connecting rod, the two second gears are connected by a rotating shaft rotatably installed in the mounting shell, and one end of the rotating shaft is fixedly connected to a driving mechanism for driving the rotating shaft to rotate.
[0010] Furthermore, the cleaning assembly includes a fixed frame fixedly installed between two connecting rods, a limiting slide groove is provided in the fixed frame, a cleaning brush is slidingly installed in the limiting slide groove, and an elastic member is fixedly connected between the cleaning brush and the inner wall of the limiting slide groove.
[0011] Furthermore, the cleaning assembly can move downward to make the cleaning brush close to the plane light-transmitting mirror, and the cleaning assembly can move upward to make the cleaning brush separate from the plane light-transmitting mirror.
[0012] The beneficial effects of the utility model are as follows: when the chain moves, it can drive the connecting rod to do reciprocating motion, wherein when the connecting rod moves along a first direction, the cleaning component contacts the plane light-transmitting mirror to clean the plane light-transmitting mirror; when the connecting rod moves along a second direction, the cleaning component is separated from the plane light-transmitting mirror, so that the debris clamped by the cleaning component and the plane light-transmitting mirror during the cleaning process falls off, thereby improving the cleaning effect; by setting the plane light-transmitting mirror, direct cleaning of the camera head is avoided, so that different types of cameras can be installed in the mounting shell; by rotating the rotating table, 360° shooting without dead angles is achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to make the purpose, technical solution and beneficial effects of the utility model clearer, the utility model is described with the following drawings:
[0014] Figure 1 This is a schematic diagram of the structure of a substation inspection vehicle according to an embodiment of the utility model;
[0015] Figure 2 A schematic diagram of camera installation according to an embodiment of the utility model;
[0016] Figure 3 This is a schematic diagram of the internal structure of the installation shell of an embodiment of the utility model;
[0017] Figure 4 It is a cross-sectional view of a cleaning assembly according to an embodiment of the utility model.
[0018] The markings in the accompanying drawings are as follows: moving trolley 1, rotating table 101, mounting shell 102, plane light-transmitting mirror 103, first cavity 104, second cavity 105, slide groove 106, camera 2, chain sprocket assembly 3, chain 301, connecting rod 302, sprocket 303, cleaning assembly 4, fixing frame 401, limiting slide groove 402, cleaning brush 403, elastic member 404, transmission assembly 5, first gear 501, second gear 502, rotating shaft 503. DETAILED DESCRIPTION
[0019] like Figure 1-4 As shown, a substation inspection vehicle comprises: a mobile vehicle 1 and a camera 2 installed on the mobile vehicle 1, the walking parts of the mobile vehicle 1 adopt a wheat wheel and a matching driving mechanism, the mobile vehicle 1 is rotatably installed with a rotating table 101, the rotating table 101 is fixedly installed with a mounting shell 102, the camera 2 is fixedly installed in the mounting shell 102, the mounting shell 102 is provided with a plane light transmitting mirror 103 for light transmission, the mounting shell 102 is installed with a chain sprocket assembly 3, the chain 301 in the chain sprocket assembly 3 is fixedly connected with a connecting rod 302, and the connecting rod 302 is installed with a cleaning assembly 4 capable of contacting the plane light transmitting mirror 103 away from the camera 2 side.
[0020] In the present solution, when the chain 301 moves, it can drive the connecting rod 302 to do reciprocating motion, wherein when the connecting rod 302 moves along the first direction, the cleaning component 4 contacts the plane light-transmitting mirror 103 to clean the plane light-transmitting mirror 103; when the connecting rod 302 moves along the second direction, the cleaning component 4 is disengaged from the plane light-transmitting mirror 103, so that the debris clamped by the cleaning component 4 and the plane light-transmitting mirror 103 during the cleaning process falls off, thereby improving the cleaning effect; by providing the plane light-transmitting mirror 103, direct cleaning of the camera head of the camera 2 is avoided, so that different types of cameras 2 can be installed in the mounting shell 102; and by rotating the rotating table 101, 360° shooting without blind spots is achieved.
[0021] In one embodiment of the utility model, a first cavity 104 for installing a camera 2 and a second cavity 105 for installing a chain sprocket assembly 3 are provided in the mounting shell 102. The first cavity 104 and the second cavity 105 are separated from each other. A slide groove 106 connected to the second cavity 105 is provided on the mounting shell 102, and the connecting rod 302 is slidably installed in the slide groove 106.
[0022] In this solution, the chain sprocket assembly 3 is installed in the mounting shell 102 to prevent the chain sprocket assembly 3 from being exposed and to prevent foreign debris from falling on the chain sprocket assembly 3 and causing the chain sprocket assembly 3 to jam. The first cavity 104 and the second cavity 105 are separated to prevent foreign debris from entering the first cavity 104 and blocking the camera 2. The slide groove 106 is provided to enable the connecting rod 302 to extend out of the mounting shell 102 through the slide groove 106, and the slide groove 106 cooperates with the connecting rod 302 to ensure the sliding stability of the connecting rod 302.
[0023] In one embodiment of the present invention, two second cavities 105 are provided, and the two second cavities 105 are symmetrically arranged about the installation axis of the camera 2 , and the cleaning assembly 4 is fixedly installed between the connecting rods 302 extending from the two cavities 105 .
[0024] In this solution, two chain sprocket assemblies 3 are provided to ensure the stability of the movement of the cleaning assembly 4.
[0025] In one embodiment of the utility model, the chain sprocket assembly 3 includes two sprockets 303 rotatably installed in the second cavity 105 through a connecting shaft, and a chain 301 is installed around the two sprockets 303. The two chain sprocket assemblies 3 move synchronously through the transmission assembly 5.
[0026] In this solution, the two chains 301 are driven to move synchronously by the transmission assembly 5 to ensure the stability of the movement of the cleaning assembly 4.
[0027] In one embodiment of the utility model, the transmission assembly 5 includes a first gear 501 installed on the upper connecting shaft of the two chain sprocket assemblies 3 and a second gear 502 meshingly installed on one side of the first gear 501. The center line of the first gear 501 and the second gear 502 is perpendicular to the center line of the two sprockets 303. The first gear 501 is located on the side of the connecting shaft away from the connecting rod 302. The two second gears 502 are connected by a rotating shaft 503 rotatably installed in the mounting shell 102. One end of the rotating shaft 503 is fixedly connected to a driving mechanism for driving the rotating shaft 503 to rotate.
[0028] In this solution, the driving mechanism is a motor. The starting motor drives the rotating shaft 503 and the second gear 502 to rotate, thereby driving the two first gears 501 to rotate synchronously, thereby driving the two chain sprocket assemblies 3 to move synchronously; the synchronous movement of the two chain sprocket assemblies 3 is achieved through a driving mechanism and a transmission assembly 5, which saves costs and ensures the rationality of the structure.
[0029] In one embodiment of the utility model, the cleaning component 4 includes a fixed frame 401 fixedly installed between two connecting rods 302, a limiting slide groove 402 is provided in the fixed frame 401, a cleaning brush 403 is slidingly installed in the limiting slide groove 402, and an elastic member 404 is fixedly connected between the cleaning brush 403 and the inner wall of the limiting slide groove 402.
[0030] In the present embodiment, the elastic member 404 includes but is not limited to a spring and an elastic pad. When the connecting rod 302 drives the cleaning component 4 to clean the plane transparent mirror 103, the cleaning brush 403 is pressed against the plane transparent mirror 103 under the action of the elastic member 404 to improve the cleaning effect. When the cleaning component 4 is separated from the plane transparent mirror 103, due to the elastic force of the elastic member 404, the debris sandwiched between the cleaning brush 403 and the plane transparent mirror 103 during the cleaning process can be shaken off.
[0031] In one embodiment of the present invention, when the cleaning component 4 moves downward, the cleaning brush 403 is in close contact with the plane light-transmitting mirror 103; when the cleaning component 4 moves upward, the cleaning brush 403 is separated from the plane light-transmitting mirror 103.
[0032] In this solution, the cleaning component 4 cleans downwards, which is more conducive to the falling of dust or debris and avoids repeated cleaning.
Claims
1. A substation inspection vehicle, comprising a mobile vehicle and a camera mounted on the mobile vehicle, characterized in that: A rotating table is rotatably mounted on the movable trolley, a mounting shell is fixedly mounted on the rotating table, the camera is fixedly mounted in the mounting shell, a plane light-transmitting mirror for light transmission is provided on the mounting shell, a chain sprocket assembly is mounted on the mounting shell, a connecting rod is fixedly connected to the chain in the chain sprocket assembly, a cleaning assembly capable of contacting the plane light-transmitting mirror away from the camera is mounted on the connecting rod, the chain sprocket assembly can drive the connecting rod to move in a runway shape, wherein when the connecting rod moves along a first direction, the cleaning assembly contacts the plane light-transmitting mirror, and when the connecting rod moves along a second direction, the cleaning assembly is separated from the plane light-transmitting mirror.
2. The substation inspection vehicle according to claim 1, characterized in that: The mounting shell is provided with a first cavity for mounting a camera and a second cavity for mounting a chain sprocket assembly. The first cavity is separated from the second cavity. The mounting shell is provided with a slide groove connected to the second cavity. The connecting rod is slidably installed in the slide groove.
3. The substation inspection vehicle according to claim 2, characterized in that: There are two second cavities, which are symmetrically arranged about the installation axis of the camera, and the cleaning component is fixedly installed between the connecting rods extending from the two cavities.
4. The substation inspection vehicle according to claim 3 is characterized in that: The chain sprocket assembly comprises two sprockets which are rotatably mounted in the second cavity through a connecting shaft respectively, and a chain is mounted around the two sprockets.
5. The substation inspection vehicle according to claim 4, characterized in that: The two chain sprocket assemblies move synchronously through a transmission assembly.
6. The substation inspection vehicle according to claim 5, characterized in that: The transmission assembly includes a first gear installed on a connecting shaft located above the two chain sprocket assemblies, and a second gear meshingly installed on one side of the first gear, a center line between the first gear and the second gear is perpendicular to a center line between the two sprockets, the first gear is located on a side of the connecting shaft away from the connecting rod, the two second gears are connected by a rotating shaft rotatably installed in the mounting shell, and one end of the rotating shaft is fixedly connected to a driving mechanism for driving the rotating shaft to rotate.
7. The substation inspection vehicle according to claim 6, characterized in that: The cleaning assembly comprises a fixing frame fixedly installed between two connecting rods, a limiting slide groove is arranged in the fixing frame, a cleaning brush is slidingly installed in the limiting slide groove, and an elastic member is fixedly connected between the cleaning brush and the inner wall of the limiting slide groove.
8. The substation inspection vehicle according to claim 7, characterized in that: The cleaning assembly moves downward so that the cleaning brush can be pressed against the plane light-transmitting mirror, and the cleaning assembly moves upward so that the cleaning brush can be separated from the plane light-transmitting mirror.
Citation Information
Patent Citations
Line inspection intelligent trolley for transformer substation
CN212256105U