Wind turbine stator base positioning and guiding device
By designing a base positioning and guiding device for wind turbine stator sleeve, the clamping positioning mechanism and guiding mechanism ensure the alignment and insertion of the iron core with the base, the problem of difficulty in guiding and alignment during insertion of the iron core in the prior art is solved, and efficient and accurate installation effect is achieved.
Patent Information
- Application Number
- CN202421396942.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-19
AI Technical Summary
In the prior art, the core of a wind turbine cannot be guaranteed to be guided and aligned when inserted into the stator sleeve base, resulting in difficulty in inserting and offset.
A wind turbine stator sleeve base positioning and guiding device is designed, including a fixing base, a U-shaped fixing frame, a clamping and positioning mechanism and a guiding mechanism. The clamping positioning mechanism realizes the positioning and clamping of the base through a bidirectional threaded rod and a clamping plate, and the guide mechanism ensures the alignment and insertion of the iron core through the iron core guide cylinder and the bidirectional threaded rod.
This device can effectively ensure the alignment and installation of the iron core with the base, avoid skew and offset during insertion, ensure the smooth insertion of the iron core into the base, and improve installation efficiency and accuracy.
Smart Images
Figure CN222750297U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a positioning and guiding device for a stator cover base of a wind generator, in particular to a positioning and guiding device for a stator cover base of a wind generator, and belongs to the technical field of stator cover bases of wind generators. Background Art
[0002] A wind turbine is an electric device that converts wind energy into mechanical work, which drives the rotor to rotate and finally outputs alternating current. Its working principle is relatively simple. The wind wheel rotates under the action of wind force, which converts the kinetic energy of the wind into the mechanical energy of the wind wheel shaft. The generator rotates and generates electricity under the drive of the wind wheel shaft. The stator of the wind turbine includes an iron core, a coil embedded in the iron core, and a base outside the iron core. During installation, it is necessary to ensure that the iron core embedded in the coil is aligned with the 12 o'clock direction of the stator sleeve base, and then insert the iron core into the base.
[0003] When inserting the existing iron core into the stator sleeve base, the bottom end of the iron core is usually aligned with the bottom end of the base by visual inspection, and then the iron core is vertically inserted into the base. Since the installation of the iron core and the base is an interference fit, the iron core cannot be guided correctly during the insertion of the iron core into the base, and may be skewed, making it difficult to insert the iron core into the base. At the same time, the skewness of the iron core may cause deviation, making it impossible to ensure that the iron core and the base are aligned at the 12 o'clock direction. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] The purpose of the utility model is to provide a wind turbine stator base positioning and guiding device in order to solve the above problems, so as to solve the problem that the iron core cannot be guided and aligned with the base during the process of inserting the iron core into the base in the prior art.
[0006] (II) Technical solution
[0007] The utility model is implemented through the following technical scheme: a positioning and guiding device for a stator sleeve base of a wind turbine generator comprises a fixed base, the upper surface of the fixed base is fixedly connected with a U-shaped fixing frame, a clamping and positioning mechanism is arranged above the fixed base, the clamping and positioning mechanism comprises a base placement seat fixedly connected to the upper surface of the fixed base, two first bidirectional threaded rods, two clamping plates and two support plates fixedly connected to the upper surface of the fixed base, the first bidirectional threaded rod is rotatably connected to the inner wall of the support plate, the outer surfaces of the two clamping plates are fixedly connected with an internal threaded moving frame, and the internal threaded moving frame is threadedly connected to the outer surface of the first bidirectional threaded rod; a guiding mechanism is arranged above the fixed base, the guiding mechanism comprises an iron core guiding cylinder and a second bidirectional threaded rod, the iron core guiding cylinder passes through the U-shaped fixing frame and is fixedly connected to the U-shaped fixing frame, the outer surface of the second bidirectional threaded rod is threadedly connected with two symmetrical threaded tubes, the bottom surfaces of the two threaded tubes are fixedly connected with baffles, and the two baffles are adapted to the iron core guiding cylinder.
[0008] Furthermore, two sprockets are provided on the outside of the support plate, and one end of the two first bidirectional threaded rods close to the sprockets are fixedly connected to the outer surfaces of the two sprockets respectively, and the two sprockets are connected by a chain transmission. Under the transmission action of the two sprockets and the chain, the two sprockets can drive the two first bidirectional threaded rods to rotate synchronously.
[0009] Furthermore, the outer surface of the second bidirectional threaded rod is rotatably connected to two support blocks, and the two support blocks are fixedly connected to the inner top wall of the U-shaped fixing frame, and the support blocks play a supporting role for the rotation of the second bidirectional threaded rod.
[0010] Furthermore, the upper surfaces of the two baffles are fixedly connected with sliding tubes, the inner top wall of the U-shaped fixing frame is fixedly connected with a fixing rod, the two sliding tubes are slidably connected to the outer surface of the fixing rod, and the fixing rod serves as a guide for the movement of the sliding tubes and the baffles.
[0011] Preferably, a pushing mechanism is arranged above the U-shaped fixing frame, and the pushing mechanism includes a hydraulic rod, and a pushing seat is fixedly connected to the bottom end of the hydraulic rod. When the pushing seat contacts the iron core, it will not touch the coil embedded in the iron core, so that the pushing seat can push the iron core without touching the coil.
[0012] The outer surface of the hydraulic rod is fixedly connected to two symmetrical connecting frames, the bottom surfaces of the two connecting frames are fixedly connected to anti-slip sliders, the outer surfaces of the two anti-slip sliders are slidably connected to guide rails, and the two guide rails are fixedly connected to the upper surface of the U-shaped fixing frame. The guide rails guide the movement of the anti-slip sliders, the connecting frames and the hydraulic rod.
[0013] Furthermore, the inner walls of the two guide rails are fixedly connected with electric push rods, and the telescopic ends of the two electric push rods are respectively fixedly connected to the outer surfaces of the two anti-dropping sliders. The two electric push rods share the same controller, so that the two electric push rods can be telescoped synchronously.
[0014] The utility model provides a positioning and guiding device for a stator sleeve base of a wind turbine generator, which has the following beneficial effects:
[0015] 1. The wind turbine stator sleeve base positioning and guiding device fixes the stator sleeve base on the base placement seat through the setting of the fixed base, U-shaped fixing frame, clamping positioning mechanism and guiding mechanism, and guides the iron core from the iron core guiding tube to the base, which can ensure that the iron core is aligned with the base and then inserted into the base, avoiding skew or deviation of the iron core when inserted into the base, ensuring the alignment and installation effect of the iron core and the base, and is easy to use.
[0016] 2. The wind turbine stator sleeve base positioning and guiding device is provided with a pushing mechanism. When the iron core needs to be placed in the iron core guiding cylinder, the two electric push rods are controlled to extend synchronously, and the anti-dropping slider is pushed to slide stably in the guide rail, so that the connecting frame and the hydraulic rod are moved away from directly above the iron core guiding cylinder, so that the iron core can be placed in the iron core guiding cylinder from above. Then, the two electric push rods are controlled to shorten synchronously, and the hydraulic rod is moved to the top of the iron core guiding cylinder. Then, through the extension of the hydraulic rod, the push seat is driven to move downward and the iron core in the iron core guiding cylinder is pushed to be inserted into the base. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the base placement seat and the clamping plate of the utility model;
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the iron core guide tube and baffle of the utility model;
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the hydraulic rod and guide rail of the utility model;
[0021] Figure 5 It is a three-dimensional structural schematic diagram of the guide rail and the anti-slip sliding block of the utility model.
[0022] Description of Reference Numerals
[0023] 1. Fixed base; 2. U-shaped fixing frame;
[0024] 3. Clamping and positioning mechanism; 31. Base placement seat; 32. First bidirectional threaded rod; 33. Support plate; 34. Internal thread moving frame; 35. Clamping plate; 36. Sprocket;
[0025] 4. guiding mechanism; 41. core guiding cylinder; 42. second bidirectional threaded rod; 43. threaded tube; 44. baffle; 45. support block; 46. fixing rod; 47. slide tube;
[0026] 5. Pushing mechanism; 51. Hydraulic rod; 52. Pushing seat; 53. Guide rail; 54. Anti-slip slider; 55. Connecting frame; 56. Electric push rod. DETAILED DESCRIPTION
[0027] The utility model embodiment provides a positioning and guiding device for a stator sleeve base of a wind turbine generator.
[0028] See also Figure 1 and Figure 2 , including a fixed base 1, a U-shaped fixing frame 2 is fixedly connected to the upper surface of the fixed base 1, a clamping and positioning mechanism 3 is arranged above the fixed base 1, the clamping and positioning mechanism 3 includes a base placement seat 31 fixedly connected to the upper surface of the fixed base 1, two first bidirectional threaded rods 32, two clamping plates 35 and two support plates 33 fixedly connected to the upper surface of the fixed base 1, the first bidirectional threaded rod 32 is rotatably connected to the inner wall of the support plate 33, the two first bidirectional threaded rods 32 are in contact with the two support plates 33, so that the support plates 33 support the rotation of the first bidirectional threaded rod 32, the outer surfaces of the two clamping plates 35 are fixedly connected with internal threaded moving frames 34, the internal threaded moving frames 34 are threadedly connected to the outer surfaces of the first bidirectional threaded rods 32, the two first bidirectional threaded rods 32 penetrate the two internal threaded moving frames 34, so that when the two first bidirectional threaded rods 32 rotate synchronously, they can drive the two internal threaded moving frames 34 to move away from or approach each other.
[0029] Two sprockets 36 are arranged on the outside of the support plate 33, and a first servo motor is arranged on the fixed base 1 to provide power for the rotation of the sprocket 36. One end of the two first bidirectional threaded rods 32 close to the sprocket 36 is fixedly connected to the outer surfaces of the two sprockets 36 respectively, and the two sprockets 36 are connected by a chain transmission. Under the transmission action of the two sprockets 36 and the chain, the two sprockets 36 can drive the two first bidirectional threaded rods 32 to rotate synchronously.
[0030] See also Figure 1 and Figure 3A guiding mechanism 4 is arranged above the fixed base 1, and the guiding mechanism 4 includes an iron core guiding cylinder 41 and a second bidirectional threaded rod 42. The iron core guiding cylinder 41 is adapted to the iron core, so that the iron core can slide vertically up and down in the iron core guiding cylinder 41, and the iron core guiding cylinder 41 passes through the U-shaped fixing frame 2 and is fixedly connected to the U-shaped fixing frame 2. The outer surface of the second bidirectional threaded rod 42 is threadedly connected with two symmetrical threaded tubes 43. A second servo motor is arranged on the top wall of the U-shaped fixing frame 2 and provides power for the rotation of the second bidirectional threaded rod 42. The bottom surfaces of the two threaded tubes 43 are fixedly connected with baffles 44, and the two baffles 44 are adapted to the iron core guiding cylinder 41. When the iron core is placed in the iron core guiding cylinder 41, the baffles 44 can block the bottom of the iron core guiding cylinder 41. When the two baffles 44 are away from each other, the iron core in the baffle 44 is no longer blocked by the baffles 44, so that the iron core can move downward.
[0031] The outer surface of the second bidirectional threaded rod 42 is rotatably connected to two support blocks 45 . The two support blocks 45 are both fixedly connected to the inner top wall of the U-shaped fixing frame 2 . The support blocks 45 support the rotation of the second bidirectional threaded rod 42 .
[0032] The upper surfaces of the two baffles 44 are fixedly connected with sliding tubes 47, the inner top wall of the U-shaped fixing frame 2 is fixedly connected with a fixing rod 46, and the two sliding tubes 47 are slidably connected to the outer surface of the fixing rod 46, and the fixing rod 46 guides the movement of the sliding tubes 47 and the baffles 44.
[0033] See also Figure 1 , Figure 4 and Figure 5 A pushing mechanism 5 is arranged above the U-shaped fixing frame 2, and the pushing mechanism 5 includes a hydraulic rod 51. The bottom end of the hydraulic rod 51 is fixedly connected to a pushing seat 52. When the pushing seat 52 contacts the iron core, it will not touch the coil embedded in the iron core, so that the pushing seat 52 can push the iron core without touching the coil.
[0034] The outer surface of the hydraulic rod 51 is fixedly connected to two symmetrical connecting frames 55, the bottom surfaces of the two connecting frames 55 are fixedly connected to anti-slip sliders 54, the outer surfaces of the two anti-slip sliders 54 are slidably connected to guide rails 53, and the two guide rails 53 are fixedly connected to the upper surface of the U-shaped fixing frame 2. The guide rails 53 guide the movement of the anti-slip sliders 54, the connecting frames 55 and the hydraulic rod 51.
[0035] The inner walls of the two guide rails 53 are fixedly connected with electric push rods 56, and the telescopic ends of the two electric push rods 56 are respectively fixedly connected to the outer surfaces of the two anti-dropping sliders 54. The two electric push rods 56 share the same controller, so that the two electric push rods 56 can be retracted and extended synchronously.
[0036] When the utility model is in use: the stator sleeve base is placed on the base placement seat 31, and the first servo motor on the sprocket 36 is controlled to operate. Under the transmission action of the two sprockets 36 and the chain, the two first bidirectional threaded rods 32 are rotated synchronously, and the two internal threaded moving frames 34 are driven to approach each other. The internal threaded moving frames 34 push the clamping plate 35 to clamp and position the base, and the iron core is placed in the iron core guiding cylinder 41. At this time, the iron core is aligned with the 12 o'clock direction of the base, and then the second servo motor on the second bidirectional threaded rod 42 is controlled to operate, driving the second bidirectional threaded rod 42 to rotate, and the two threaded tubes 43 and the two baffles 44 are moved away from each other, and then the hydraulic rod 51 is controlled to extend, so that the pushing seat 52 pushes the iron core downward and vertically inserts it into the base. The device can ensure that the iron core is aligned with the base and then the iron core is inserted into the base for guiding, so as to ensure the alignment and installation effect of the iron core and the base.
[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A wind turbine stator housing base positioning and guiding device, comprising a fixed base (1), characterized in that: The upper surface of the fixed base (1) is fixedly connected to a U-shaped fixing frame (2); a clamping and positioning mechanism (3) is arranged above the fixed base (1); the clamping and positioning mechanism (3) comprises a base placement seat (31) fixedly connected to the upper surface of the fixed base (1), two first bidirectional threaded rods (32), two clamping plates (35) and two support plates (33) fixedly connected to the upper surface of the fixed base (1); the first bidirectional threaded rods (32) are rotatably connected to the inner wall of the support plate (33); the outer surfaces of the two clamping plates (35) are fixedly connected to an internal threaded moving frame (34); the internal threaded moving frame (34) is threadedly connected to the outer surface of the first bidirectional threaded rod (32); A guiding mechanism (4) is arranged above the fixed base (1), the guiding mechanism (4) comprising an iron core guiding cylinder (41) and a second bidirectional threaded rod (42), the iron core guiding cylinder (41) passing through the U-shaped fixing frame (2) and being fixedly connected to the U-shaped fixing frame (2), the outer surface of the second bidirectional threaded rod (42) being threadedly connected to two symmetrical threaded tubes (43), the bottom surfaces of the two threaded tubes (43) being fixedly connected to baffles (44), the two baffles (44) being adapted to the iron core guiding cylinder (41).
2. The wind turbine stator housing base positioning and guiding device according to claim 1 is characterized in that: Two sprocket wheels (36) are arranged outside the support plate (33); one end of the two first bidirectional threaded rods (32) close to the sprocket wheels (36) are respectively fixedly connected to the outer surfaces of the two sprocket wheels (36); and the two sprocket wheels (36) are connected via a chain transmission.
3. The wind turbine stator housing base positioning and guiding device according to claim 1 is characterized in that: The outer surface of the second bidirectional threaded rod (42) is rotatably connected to two support blocks (45), and the two support blocks (45) are both fixedly connected to the inner top wall of the U-shaped fixing frame (2).
4. The wind turbine stator housing base positioning and guiding device according to claim 1 is characterized in that: The upper surfaces of the two baffles (44) are fixedly connected with a sliding tube (47), the inner top wall of the U-shaped fixing frame (2) is fixedly connected with a fixing rod (46), and the two sliding tubes (47) are slidably connected to the outer surface of the fixing rod (46).
5. The wind turbine stator housing base positioning and guiding device according to claim 1 is characterized in that: A pushing mechanism (5) is arranged above the U-shaped fixing frame (2), and the pushing mechanism (5) comprises a hydraulic rod (51), and a pushing seat (52) is fixedly connected to the bottom end of the hydraulic rod (51).
6. The wind turbine stator housing base positioning and guiding device according to claim 5, characterized in that: The outer surface of the hydraulic rod (51) is fixedly connected to two symmetrical connecting frames (55), the bottom surfaces of the two connecting frames (55) are fixedly connected to anti-slip sliders (54), the outer surfaces of the two anti-slip sliders (54) are slidably connected to guide rails (53), and the two guide rails (53) are fixedly connected to the upper surface of the U-shaped fixing frame (2).
7. The wind turbine stator housing base positioning and guiding device according to claim 6, characterized in that: The inner walls of the two guide rails (53) are fixedly connected with electric push rods (56), and the telescopic ends of the two electric push rods (56) are respectively fixedly connected to the outer surfaces of the two anti-slip slide blocks (54).