Honeycomb type dust filtering unit

By designing a multi-stage filtration and separation honeycomb dust filter unit, the problem of poor dust filtration effect in the prior art is solved, and more efficient dust purification and lower maintenance costs are achieved.

CN222752835UActive Publication Date: 2025-04-15NANYANG OLIVER INSULATION MATERIALS CO LTD
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Patent Information

Application Number
CN202421454550.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-15
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

When the existing honeycomb dust filter unit deals with high concentration and complex dust, the filtration effect is not ideal, resulting in a certain amount of fine dust still contained in the discharged air, which increases the cost of replacement and maintenance.

Method used

A honeycomb dust filter unit is designed, including a primary and secondary dust filter unit. Through fiber separation compactor, disc filter, rotary scraper device and honeycomb dust filter, multi-stage filtration and separation are realized to ensure that the air is purified to a standard that can be reused or discharged.

Benefits of technology

It effectively improves the filtration effect of dust, reduces the emission of fine dust, reduces maintenance costs, and avoids secondary pollution to the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of dust removal, and particularly relates to a honeycomb type dust filtering unit which comprises a first-stage dust filtering unit, a filtering opening is formed in the outer wall of the first-stage dust filtering unit, the outer wall of the first-stage dust filtering unit is fixedly connected with a fiber separation pressing device, the surface of the first-stage dust filtering unit is movably connected with a disc filter, and the disc filter is fixedly connected with a filter screen. The disc filter is rotatably connected with a slit suction nozzle, and the slit suction nozzle is movably connected with a rotary scraping device. According to the honeycomb type dust filtering unit, the first-stage dust filtering unit and the second-stage dust filtering unit are arranged, the honeycomb type dust filtering unit is a mechatronics dust filtering unit composed of the first-stage dust filtering unit and the second-stage dust filtering unit, and the first-stage dust filtering unit is mainly used for filtering, separating and collecting fiber dust in treated air; the second-stage dust filtering unit is mainly used for filtering, separating and collecting micro fine dust and dust in the air filtered by the first stage, so that the air is purified to reach the emission standard, and secondary pollution to the environment is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal, in particular to a honeycomb dust filtering unit. Background Art

[0002] Honeycomb dust filter unit is a highly efficient and advanced dust removal equipment, mainly used in dust and waste gas treatment in the industrial field. Its working principle is mainly based on the electric field effect, and the charged particles are collected on the electrode plate through the high-voltage electric field, thereby achieving the dust removal effect.

[0003] At present, in the existing technology, although honeycomb dust filter units are widely used in multiple industrial fields due to their efficient dust removal capabilities, single-level dust filter units may face the challenge of unsatisfactory filtering effects when dealing with high-concentration and complex dust, resulting in a certain amount of fine dust in the discharged air, which increases the cost of replacement and maintenance. In view of this, we propose a honeycomb dust filter unit. Utility Model Content

[0004] The main purpose of the utility model is to provide a honeycomb dust filter unit, which can solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the honeycomb dust filter unit proposed by the utility model comprises a primary dust filter unit, the outer wall of the primary dust filter unit is provided with a filter port, the outer wall of the primary dust filter unit is fixedly connected with a fiber separation compressor, the fiber separation compressor is fixedly connected to a dust exhaust fan, the surface of the primary dust filter unit is movably connected with a disc filter, the disc filter is rotatably connected with a slit mouth suction nozzle, the slit mouth suction nozzle is movably connected to a rotating scraping device, a secondary dust filter unit is arranged outside the primary dust filter unit, the inner wall of the secondary dust filter unit is fixedly connected with a honeycomb dust filter, the surface of the secondary dust filter unit is fixedly connected to a dust collecting fan, a dust collector is arranged at the rear of the secondary dust filter unit, the dust collector is fixedly connected with a dust separation compressor, a rear box is arranged at the rear of the secondary dust filter unit, the rear box is fixedly connected with a main fan, and the rotating scraping device comprises:

[0006] A connecting rod, the outer wall of the disc filter is fixedly connected with the connecting rod, when the slit mouth suction nozzle rotates, the front connecting rod is driven to rotate;

[0007] A cleaning brush is fixedly connected to one side of the connecting rod close to the disc filter. The cleaning brush is a nylon brush filament. For the disc filter, the use of nylon brush filaments can ensure that the brush has sufficient strength and durability to remove stubborn dirt and dust on the disc filter.

[0008] Preferably, a disc filter net is provided on the surface of the disc filter, and the disc filter net is provided in multiple groups. The disc filter has a size of φ2600 mm, a filtering area of ​​4.6 m2, and is made of stainless steel wire mesh.

[0009] Preferably, the inner wall of the secondary dust filter unit is fixedly connected with a suction box, the inner wall of the secondary dust filter unit is rotatably connected with a rotating small suction nozzle, the inner wall of the secondary dust filter unit is provided with a dust cage filter bag, and the six rotating small suction nozzles are driven by a mechanical suction arm to sequentially remove dust from each row of dust cage filter bags according to a program to keep the honeycomb dust filter working normally. The dust collecting fan sucks dust through the rotating small suction nozzle and sends it to the dust separation compactor for separation and compaction collection.

[0010] Preferably, the outer wall of the connecting rod is rotatably connected with a rotating wheel, and the inner wall of the primary dust filter unit is fixedly connected with a reset spring. When the connecting rod is rotated, due to its own structural characteristics and the mechanical stress it bears, the rod body sometimes undergoes a certain degree of deformation. During continuous or high-intensity use, it may accumulate and affect the stability and performance of the entire system. By setting the rotating wheel, a stable support point and rotation interface are provided for the connecting rod. It effectively shares the force on the connecting rod during rotation, reduces the deformation pressure of the rod body, and reduces the instability and potential damage caused by deformation.

[0011] Preferably, the first-stage dust filter unit is elastically connected to the rotating shell through a reset spring, and the outer wall of the rotating shell is fixedly connected with a protrusion, and the protrusion is provided in two groups. During the rotation of the connecting rod, the top end is against the protrusion, driving the rotating shell on the protrusion to rotate.

[0012] Preferably, a knocking column is fixedly connected to the inner wall of the first-stage dust filter unit, and the knocking column is arranged on the left side of the protrusion. The protrusion knocks the knocking column on one side to shake off the fiber dust adsorbed on the inner wall of the first-stage dust filter unit, thereby accelerating the suction of the dust exhaust fan.

[0013] The utility model provides a honeycomb dust filter unit, which has the following beneficial effects:

[0014] (1) The honeycomb dust filter unit is a mechatronic dust filter unit consisting of a first-stage dust filter unit and a second-stage dust filter unit. The first-stage dust filter unit mainly filters, separates, and collects fibers and dust in the treated air. The second-stage dust filter unit mainly filters, separates, and collects fine dust and powder in the air after the first-stage filtration, so that the air is purified to a standard that can be reused or discharged, thereby avoiding secondary pollution to the environment.

[0015] (2) The honeycomb dust filter unit is equipped with a rotating scraping device. When the rotating slit mouth suction nozzle rotates, it drives the front to rotate. The cleaning brush on the connecting rod removes stubborn dirt and dust on the disc filter. When the connecting rod rotates, the rotary wheel provides a stable support point and rotation interface for the connecting rod. During the rotation of the connecting rod, the top end abuts against the protrusion, driving the rotating shell on the protrusion to rotate. The protrusion knocks on the knocking column on one side, shaking off the fiber dust adsorbed on the inner wall of the first-stage dust filter unit, accelerating the suction of the dust exhaust fan, and pre-cleaning the first-stage dust filter unit to ensure the cleanliness of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a partial structural schematic diagram of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the first-stage dust filter unit of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the disc filter of the utility model;

[0021] Figure 5 For this utility model Figure 4 Schematic diagram of the structure of A;

[0022] Figure 6 This is a schematic diagram of the rotating shell structure of the utility model.

[0023] Description of Figure Numbers:

[0024] 1. Primary dust filter unit; 101. Secondary dust filter unit; 102. Filter port; 2. Fiber separation compressor; 3. Dust exhaust fan; 4. Disc filter; 401. Disc filter; 5. Slit nozzle; 6. Rotating scraper; 61. Connecting rod; 62. Cleaning brush; 63. Rotating wheel; 64. Rotating shell; 65. Return spring; 66. Bump; 67. Knocking column; 7. Honeycomb dust filter; 8. Dust collecting fan; 9. Dust collector; 10. Dust separation compressor; 11. Suction box; 12. Rotating small nozzle; 13. Dust cage filter bag; 14. Rear box; 15. Main fan.

[0025] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 6 The utility model proposes a honeycomb dust filter unit, including a first-stage dust filter unit 1, the outer wall of the first-stage dust filter unit 1 is provided with a filter port 102, the outer wall of the first-stage dust filter unit 1 is fixedly connected with a fiber separation compressor 2, the fiber separation compressor 2 is fixedly connected with a dust exhaust fan 3, the surface of the first-stage dust filter unit 1 is movably connected with a disc filter 4, the disc filter 4 is rotatably connected with a slit mouth suction nozzle 5, the slit mouth suction nozzle 5 is movably connected with a rotating scraping device 6, and the outer surface ... surface of the first-stage dust filter unit 1 is provided with a filter port 102, the outer surface of the first-stage dust filter unit 1 is provided with a filter port 102, the outer surface of the first-stage dust filter unit 1 is provided with a filter port 102, the outer surface of the first-stage dust filter unit 1 is provided with a filter port 102, the outer surface of the first-stage dust filter unit 1 is provided with a filter port 102, the outer surface of the first-stage dust filter unit 1 is provided with a filter port 102, the outer surface of the first-stage dust filter unit 1 is provided with a filter port 102, the outer surface of the first-stage dust filter unit 1 is provided with a filter port 1 A secondary dust filter unit 101 is provided, the inner wall of which is fixedly connected with a honeycomb dust filter 7, the surface of which is fixedly connected with a dust collecting fan 8, a dust collector 9 is provided at the rear of the secondary dust filter unit 101, the dust collector 9 is fixedly connected with a dust separation compressor 10, a rear box 14 is provided at the rear of the secondary dust filter unit 101, the rear box 14 is fixedly connected with a main fan 15, the main fan 15 is a 55kw motor, variable frequency speed regulation, and the air volume is 65000m 3 / h, the rotating scraping device 6 includes a connecting rod 61.

[0028] In the embodiment of the utility model, in order to make the working airflow of the dust removal fan not affect the working airflow of the production line and ensure that the product quality of the production line meets the requirements, specifically, a disc filter 401 is provided on the surface of the disc filter 4, and the disc filter 401 is provided with multiple groups. The disc filter 4 has a size of φ2600mm, a filtering area of ​​4.6㎡, and is made of stainless steel wire mesh. The inner wall of the secondary dust filter unit 101 is fixedly connected with a suction box 11, and the inner wall of the secondary dust filter unit 101 is rotatably connected with a rotating small suction nozzle 12. The inner wall of the secondary dust filter unit 101 is provided with a dust cage filter bag 13. The six rotating small suction nozzles 12 are driven by a mechanical suction arm to sequentially remove dust from each row of dust cage filter bags 13 according to the program to keep the honeycomb dust filter 7 working normally. The dust collecting fan 8 sucks dust through the rotating small suction nozzle 12 and sends it to the dust separation compactor 10 for separation and compaction collection.

[0029] Furthermore, in order to accelerate the suction operation of the dust exhaust fan 3 and ensure the cleanliness of the production line, specifically, the outer wall of the disc filter 4 is fixedly connected to a connecting rod 61. When the slit suction nozzle 5 rotates, the connecting rod 61 in front is driven to rotate. A cleaning brush 62 is fixedly connected to the side of the connecting rod 61 close to the disc filter 4. The cleaning brush 62 is a nylon brush wire. For the disc filter 4, the use of nylon brush wire can ensure that the brush has sufficient strength and durability to remove stubborn dirt and dust on the disc filter 4. The outer wall of the connecting rod 61 is rotatably connected to a rotating wheel 63, and the inner wall of the first-stage dust filter unit 1 is fixedly connected to a reset spring 65. When the connecting rod 61 is rotated, due to its own structural characteristics and the mechanical stress it bears, the rod body sometimes undergoes a certain degree of deformation. During continuous or high-intensity use, it may accumulate and affect the stability and performance of the entire system. By setting the rotating wheel 63, a stable support point and rotation interface are provided for the connecting rod 61. It effectively shares the force exerted on the connecting rod 61 during rotation, reduces the deformation pressure of the rod body, and reduces the instability and potential damage caused by the deformation. The first-stage dust filter unit 1 is elastically connected to the rotating shell 64 through the reset spring 65. The outer wall of the rotating shell 64 is fixedly connected with a protrusion 66. The protrusion 66 is provided in two groups. During the rotation of the connecting rod 61, the top end is against the protrusion 66, driving the rotating shell 64 on the protrusion 66 to rotate. The inner wall of the first-stage dust filter unit 1 is fixedly connected with a knocking column 67, which is arranged on the left side of the protrusion 66. The protrusion 66 knocks on the knocking column 67 on one side to shake off the fiber dust adsorbed on the inner wall of the first-stage dust filter unit 1, thereby accelerating the suction of the dust exhaust fan 3.

[0030] In the utility model, when in use, the electrical control components of the first and second stage dust removal units are centrally assembled in an electric control cabinet, which can be arranged at appropriate positions inside and outside the dust removal room; an electrical operation box is installed on the unit panel to facilitate the debugging and operation of the unit, the operation of the second stage dust removal unit is automatically controlled by a programmable controller, and a safety protection and alarm device is installed in the electric control cabinet to facilitate the operation of the staff. The honeycomb dust filter unit is a mechatronic dust filter unit consisting of a first stage dust filter unit 1 and a second stage dust filter unit 101. The primary dust filter unit 1 mainly filters, separates and collects fibers and dust in the processed air, and uses the rotating slot mouth suction nozzle 5 to suck away the fiber dust trapped on the disc filter 401. When the rotating slot mouth suction nozzle 5 rotates, it drives the rotation of the front, and the cleaning brush 62 on the connecting rod 61 removes the stubborn dirt and dust on the disc filter 4. When the connecting rod 61 rotates, the rotating wheel 63 provides a stable support point and rotation interface for the connecting rod 61. During the rotation of the connecting rod 61, the top end of the connecting rod 61 abuts against the protrusion 66, driving the protrusion 66 to rotate. The rotating shell 64 on the block 66 rotates, and the protrusion 66 knocks the knocking column 67 on one side, shaking off the fiber dust adsorbed on the inner wall of the first-stage dust filter unit 1, accelerating the suction of the dust exhaust fan 3, separating through the fiber separation compressor 2, and the fiber dust is compressed and discharged. The dust-containing air is sucked back to the first-stage box by the dust exhaust fan 3. The second-stage dust filter unit 101 mainly filters, separates, and collects the fine dust and dust in the air after the first-stage filtration, so that the air is purified to the standard that can be reused or discharged. The honeycomb dust filter 7 is made of flame-retardant plush filter material into a cylindrical Small dust cages are arranged in a "honeycomb" shape with six in each row. When dust-laden air passes through the small dust cages, dust with a filtration area of ​​35 m2 is retained on the inner surface of the dust cage, and the filtered air is purified. Six rotating small suction nozzles 12 are driven by mechanical suction arms to remove dust from filter bags 13 in each row of dust cages in sequence according to a program to keep the honeycomb dust filter 7 working normally. The dust collecting fan 8 absorbs dust through the rotating small suction nozzles 12 and sends it to the dust separation compactor 10 for separation, compaction and collection. The separated air is directly returned to the honeycomb dust filter 7, avoiding secondary pollution to the environment.

[0031] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A honeycomb dust filter unit, comprising a primary dust filter unit (1), characterized in that: The outer wall of the primary dust filter unit (1) is provided with a filter port (102), the outer wall of the primary dust filter unit (1) is fixedly connected with a fiber separation compressor (2), the fiber separation compressor (2) is fixedly connected with a dust exhaust fan (3), the surface of the primary dust filter unit (1) is movably connected with a disc filter (4), the disc filter (4) is rotatably connected with a slit mouth suction nozzle (5), the slit mouth suction nozzle (5) is movably connected with a rotating scraping device (6), and the outside of the primary dust filter unit (1) is provided with a secondary dust filter. The secondary dust filter unit (101) is provided with a honeycomb dust filter (7) fixedly connected to the inner wall of the secondary dust filter unit (101), the surface of the secondary dust filter unit (101) is fixedly connected to a dust collecting fan (8), a dust collector (9) is arranged at the rear of the secondary dust filter unit (101), the dust collector (9) is fixedly connected to a dust separation compressor (10), a rear box (14) is arranged at the rear of the secondary dust filter unit (101), the rear box (14) is fixedly connected to a main fan (15), and the rotating scraping device (6) comprises: A connecting rod (61), the outer wall of the disc filter (4) being fixedly connected with the connecting rod (61); A cleaning brush (62) is fixedly connected to a side of the connecting rod (61) close to the disc filter (4).

2. A honeycomb dust filter unit according to claim 1, characterized in that: A disc filter net (401) is provided on the surface of the disc filter (4), and the disc filter net (401) is provided in multiple groups.

3. The honeycomb dust filter unit according to claim 1, characterized in that: The inner wall of the secondary dust filtering unit (101) is fixedly connected to a suction box (11), the inner wall of the secondary dust filtering unit (101) is rotatably connected to a small rotating suction nozzle (12), and the inner wall of the secondary dust filtering unit (101) is provided with a dust cage filter bag (13).

4. The honeycomb dust filter unit according to claim 1, characterized in that: The outer wall of the connecting rod (61) is rotatably connected to a rotating wheel (63), and the inner wall of the first-stage dust filtering unit (1) is fixedly connected to a return spring (65).

5. The honeycomb dust filter unit according to claim 4, characterized in that: The primary dust filter unit (1) is elastically connected to the rotating shell (64) via a return spring (65); a protrusion (66) is fixedly connected to the outer wall of the rotating shell (64); and two groups of protrusions (66) are provided.

6. A honeycomb dust filter unit according to claim 5, characterized in that: A knocking column (67) is fixedly connected to the inner wall of the primary dust filtering unit (1), and the knocking column (67) is arranged on the left side of the protrusion (66).