Self-cleaning wet mixing granulator
By designing an automatic cleaning mechanism in the granulator and using the nozzle and water flow to achieve all-round flushing of the inner wall, the problem of existing granulators requiring manual removal of residues is solved, and cleaning efficiency and production efficiency are improved.
Patent Information
- Application Number
- CN202421565146.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing granulators need to manually remove internal residues after work, resulting in long downtime and low production efficiency. It is difficult to ensure cleaning results by manual cleaning, affecting product quality.
A self-cleaning wet mixing granulator is designed, which adopts an automatic cleaning mechanism, including a box, agitator paddle, cutting sheet, water pipe and spray head. The rotating shaft and roller are driven by the motor to rotate, and the spray head rotates under the impact of the water flow, realizing all-round flushing and automatic cleaning of the inner wall of the device.
The automatic cleaning of the granulator is realized, reducing the time and labor intensity of manual cleaning, improving cleaning efficiency, avoiding residual pollution, shortening the downtime of the device, and improving production efficiency.
Smart Images

Figure CN222753202U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of granulators, in particular to a self-cleaning wet mixing granulator. Background Art
[0002] A granulator is a device that grinds wet powdered raw materials into desired particles. It is mainly composed of feeding, stirring, granulating, transmission and lubrication systems. Its working principle is to gradually make the raw materials dense and form particles under a certain pressure through steps such as hopper vibration, granulating chamber extrusion and temperature control.
[0003] After the existing granulator is finished working, the operator needs to manually clean the residual materials inside. Manual cleaning of the inner wall of the granulator is time-consuming and laborious, which can easily lead to long downtime, thereby reducing the production efficiency of the granulator. In addition, manual cleaning is difficult to ensure the cleaning effect, and the residual materials and dirt inside will affect the quality of the product produced next time. Utility Model Content
[0004] The utility model mainly provides a self-cleaning wet mixing granulator which can realize automatic cleaning.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a self-cleaning wet mixing granulator, comprising a cleaning mechanism, a damping mechanism is fixedly installed at the bottom of the cleaning mechanism; the cleaning mechanism comprises a box body, a discharge port is arranged at the bottom of the box body, a feed port is arranged at the top of the box body, a motor 1 is fixedly installed at the bottom of the box body, a rotating shaft 1 is fixedly installed at the output end of the motor 1, and the outer wall of the rotating shaft 1 is movably inserted in the interior of the box body, a group of stirring paddles are fixedly installed on the outer wall of the box body, and a motor 2 is fixedly installed on the outer wall of the box body A rotating shaft 2 is fixedly installed at the output end of the motor 2, and the outer wall of the rotating shaft 2 is movably inserted into the interior of the box body, a group of cutting blades are fixedly installed on the outer wall of the rotating shaft 2, a shell is fixedly installed on the top of the box body, a water pipe is movably inserted into the inner wall of the shell, and the outer wall of the water pipe is movably inserted into the interior of the box body, after the material is poured into the interior of the box body through the feed port, the motor starts to drive the rotating shaft 1 to rotate, so that a group of stirring paddles stir the raw materials to make them agglomerate, and then the motor 2 drives a group of cutting blades to start rotating through the rotating shaft 2, and cuts the agglomerated raw materials into particles of suitable sizes.
[0006] Preferably, a nozzle is movablely provided on the outer wall of the water pipe, and a group of ear blocks are fixedly installed on the top of the box body. When water flows inside the water pipe, the water flow will impact the nozzle, causing it to rotate on the surface of the water pipe, spraying water evenly inside the device to remove internal residues, achieve automatic cleaning, and prevent residues from contaminating the next raw material.
[0007] Preferably, a group of circular holes are opened on the outer wall of a group of ear blocks, and the motor three is fixedly mounted on one side of the outer wall of one of the ear blocks in the group. The ear block can provide support for the motor three so that it can be installed on its surface.
[0008] Preferably, the output end of the motor three is fixedly mounted with a rotating shaft three, and a group of circular holes are movably inserted between the inner surface walls and the outer surface wall of the rotating shaft three. After the motor three is started, the rotating shaft three at the output end will be driven to start rotating.
[0009] Preferably, a roller is provided on the fixed sleeve of the outer wall of the rotating shaft three, and the outer wall of the roller is in contact with the outer wall of the water pipe. When the rotating shaft three rotates, the roller will be driven to rotate together. After the roller rotates, the water pipe in contact with it will be driven to rise and fall freely, thereby achieving all-round flushing of the inner wall of the device and improving the cleaning effect.
[0010] Preferably, the shock absorbing mechanism includes four supporting legs, dampers are fixedly installed on the top of the four supporting legs, and springs are fixedly installed on the top of the four supporting legs. When the device is working, the dampers and springs can effectively reduce the frequency and amplitude of the vibration of the device, thereby ensuring the smooth operation of the device and reducing the damage to the device caused by vibration.
[0011] Preferably, the bottom of the box is fixedly connected to the telescopic ends of the four dampers, and the bottom of the box is fixedly connected to the tops of the four springs. The box will shake up and down during operation, squeezing the dampers and springs below, reducing the vibration and impact generated by the equipment during operation, thereby improving the stability of the equipment and reducing noise pollution.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, under the action of the cleaning mechanism, the operator can spray cleaning water into the box through the water pipe and the nozzle. The nozzle at the bottom will rotate on the surface of the water pipe under the impact of the water flow. After the motor three is started, the nozzle will be driven to rise and fall through the rotating shaft three and the roller, so as to achieve all-round cleaning, avoid the appearance of cleaning dead corners, and prevent the residue inside the granulator from causing product contamination. The cleaning efficiency of the granulator can be improved through automatic cleaning, thereby reducing the downtime of the device and improving production efficiency. By reducing the workload of the operator, the labor cost can also be effectively reduced.
[0014] 2. In the utility model, under the action of the shock absorbing mechanism, the damper and the spring can effectively absorb the vibration generated when the granulator is working, thereby ensuring the stable operation of the granulator, and can also reduce the damage of the vibration to the internal parts of the granulator, thereby reducing the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1A three-dimensional diagram of a self-cleaning wet mixing granulator is proposed for the utility model;
[0016] Figure 2 A plan view of a cleaning mechanism of a self-cleaning wet mixing granulator is proposed for the utility model;
[0017] Figure 3 A sectional stereoscopic diagram of a cleaning mechanism of a self-cleaning wet mixing granulator proposed in the utility model;
[0018] Figure 4 This is a partially disassembled stereoscopic diagram of a cleaning mechanism of a self-cleaning wet mixing granulator proposed by the utility model;
[0019] Figure 5 The utility model provides a top perspective view of a shock absorbing mechanism of a self-cleaning wet mixing granulator.
[0020] Legend: 1. Cleaning mechanism; 101. Box body; 102. Discharge port; 103. Feed port; 104. Motor 1; 105. Rotating shaft 1; 106. Agitator; 107. Motor 2; 108. Rotating shaft 2; 109. Cutting disc; 110. Housing; 111. Water pipe; 112. Nozzle; 113. Ear block; 114. Round hole; 115. Motor 3; 116. Rotating shaft 3; 117. Roller; 2. Shock-absorbing mechanism; 201. Support leg; 202. Damper; 203. Spring. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0023] See also Figure 1-Figure 5The utility model provides a technical solution: a self-cleaning wet mixing granulator, comprising a cleaning mechanism 1, a shock absorbing mechanism 2 is fixedly installed at the bottom of the cleaning mechanism 1; the cleaning mechanism 1 comprises a box body 101, a discharge port 102 is arranged at the bottom of the box body 101, a feed port 103 is arranged at the top of the box body 101, a motor 104 is fixedly installed at the bottom of the box body 101, a rotating shaft 105 is fixedly installed at the output end of the motor 104, and the outer wall of the rotating shaft 105 is movably inserted in the interior of the box body 101, a group of stirring paddles 106 are fixedly installed on the outer wall of the box body 101, a motor 2 107 is fixedly installed on the outer wall of the box body 101, and the output end of the motor 2 107 is fixedly installed A second rotating shaft 108 is installed, and the outer wall of the second rotating shaft 108 is movably inserted into the interior of the box body 101, a group of cutting blades 109 are fixedly installed on the outer wall of the second rotating shaft 108, and an outer shell 110 is fixedly installed on the top of the box body 101, and a water pipe 111 is movably inserted into the inner wall of the outer shell 110, and the outer wall of the water pipe 111 is movably inserted into the interior of the box body 101. After the material is poured into the interior of the box body 101 through the feed inlet 103, the motor 104 starts to drive the rotating shaft 105 to rotate, so that a group of stirring paddles 106 stir the raw materials to make them agglomerate, and then the motor 107 drives a group of cutting blades 109 to start rotating through the rotating shaft 108 to cut the agglomerated raw materials into particles of suitable sizes.
[0024] like Figure 3 and Figure 4 As shown, a nozzle 112 is movably provided on the outer wall of the water pipe 111, and a group of ear blocks 113 are fixedly installed on the top of the box body 101. When water flows inside the water pipe 111, the water flow will impact the nozzle 112, causing it to rotate on the surface of the water pipe 111, spraying water evenly inside the device to remove internal residues, realize automatic cleaning, and prevent residues from contaminating the next raw material.
[0025] like Figure 4 As shown, a group of circular holes 114 are opened on the outer wall of a group of ear blocks 113, and a motor three 115 is fixedly installed on one side of the outer wall of one of the ear blocks 113. The ear block 113 can provide support for the motor three 115 so that it can be installed on its surface.
[0026] like Figure 4 As shown, the output end of the motor three 115 is fixedly mounted with a rotating shaft three 116, and the inner surface walls of a group of circular holes 114 are movably inserted with the outer surface wall of the rotating shaft three 116. After the motor three 115 is started, the rotating shaft three 116 at the output end will be driven to start rotating.
[0027] like Figure 4As shown, the outer wall fixed sleeve of the rotating shaft three 116 is provided with a roller 117, and the outer wall of the roller 117 is in contact with the outer wall of the water pipe 111. When the rotating shaft three 116 rotates, it will drive the roller 117 to rotate together. After the roller 117 rotates, it will drive the water pipe 111 in contact with it to rise and fall freely, thereby achieving all-round flushing of the inner wall of the device and improving the cleaning effect.
[0028] like Figure 5 As shown, the shock absorbing mechanism 2 includes four supporting legs 201, and dampers 202 are fixedly installed on the top of the four supporting legs 201, and springs 203 are fixedly installed on the top of the four supporting legs 201. When the device is working, the dampers 202 and springs 203 can effectively reduce the frequency and amplitude of the vibration of the device, thereby ensuring the smooth operation of the device and reducing the damage to the device caused by vibration.
[0029] like Figure 1 As shown, the bottom of the box 101 is fixedly connected to the telescopic ends of the four dampers 202, and the bottom of the box 101 is fixedly connected to the tops of the four springs 203. The box 101 will shake up and down during operation, squeezing the dampers 202 and springs 203 below, reducing the vibration and impact generated by the equipment during operation, thereby improving the stability of the equipment and reducing noise pollution.
[0030] The use method and working principle of the device: when the granulator is working, the operator can pour the raw materials into the box body 101 through the feed port 103, and then the motor 104 starts to start, driving the output end shaft 105 to rotate inside the box body 101. When the shaft 105 rotates, it will drive a group of stirring paddles 106 fixedly installed on the outer wall to rotate together, thereby stirring the internal raw materials. Then the user adds adhesive or wetting agent to the inside of the material to form a suitable soft material. Then the motor 2 107 starts to start, driving the shaft 2 108 to rotate inside the box body 101. When the shaft 2 108 rotates, it will drive a group of cutting blades 109 fixedly installed on the outer wall to start rotating. The rotating cutting blades 109 will cut the soft material to obtain particles of suitable size. When the granulator is working, the box body 101 will continue to vibrate, and the shaking box body 101 will continue to squeeze the four damping The four dampers 202 and spring 203 can absorb kinetic energy by contraction to reduce the shaking of the box 101. After the production is completed, the operator can open the discharge port 102 to pour out the qualified particles. When the operator needs to clean the residue inside the box 101, he only needs to inject clean water into the water pipe 111. When the clean water flows downward, it will impact the nozzle 112 and rotate continuously on the surface of the water pipe 111. Then the nozzle 112 will rotate and spray the clean water to the inner wall of the box 101 to wash away the residue. At this time, the motor three 115 also starts to start, driving the rotating shaft three 116 to rotate inside the ear block 113. The rotating shaft three 116 will drive the roller 117 fixedly mounted on the outer wall to start rotating. When the roller 117 rotates, it will drive the water pipe 111 in contact with it to descend inside the shell 110, and drive the nozzle 112 to descend together, so as to clean the inside of the box 101 from all aspects.
[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A self-cleaning wet mixing granulator, comprising a cleaning mechanism (1), characterized in that: A shock absorbing mechanism (2) is fixedly mounted on the bottom of the cleaning mechanism (1); The cleaning mechanism (1) comprises a box (101), the bottom of the box (101) is provided with a material outlet (102), the top of the box (101) is provided with a material inlet (103), a motor (104) is fixedly mounted on the bottom of the box (101), a rotating shaft (105) is fixedly mounted on the output end of the motor (104), and the outer wall of the rotating shaft (105) is movably inserted into the interior of the box (101), and a group of stirring paddles (106) are fixedly mounted on the outer wall of the box (101), and the box (101) is provided with a plurality of stirring paddles (106). 01) is fixedly mounted with a second motor (107), an output end of the second motor (107) is fixedly mounted with a second rotating shaft (108), and the outer wall of the second rotating shaft (108) is movably inserted into the interior of the box body (101), a group of cutting blades (109) is fixedly mounted on the outer wall of the second rotating shaft (108), an outer shell (110) is fixedly mounted on the top of the box body (101), a water pipe (111) is movably inserted into the inner wall of the outer shell (110), and the outer wall of the water pipe (111) is movably inserted into the interior of the box body (101).
2. A self-cleaning wet mixing granulator according to claim 1, characterized in that: The outer wall of the water pipe (111) is movably sleeved with a nozzle (112), and the top of the box (101) is fixedly mounted with a group of ear blocks (113).
3. A self-cleaning wet mixing granulator according to claim 2, characterized in that: A group of circular holes (114) are opened on the outer wall of a group of ear blocks (113), and a motor three (115) is fixedly mounted on one side of the outer wall of one of the ear blocks (113).
4. A self-cleaning wet mixing granulator according to claim 3, characterized in that: The output end of the motor three (115) is fixedly mounted with a rotating shaft three (116), and the inner surface wall of a group of circular holes (114) is movably inserted with the outer surface wall of the rotating shaft three (116).
5. A self-cleaning wet mixing granulator according to claim 4, characterized in that: The outer wall fixing sleeve of the rotating shaft (116) is provided with a roller (117), and the outer wall of the roller (117) is in contact with the outer wall of the water pipe (111).
6. A self-cleaning wet mixing granulator according to claim 5, characterized in that: The shock absorbing mechanism (2) comprises four supporting legs (201), dampers (202) are fixedly mounted on the tops of the four supporting legs (201), and springs (203) are fixedly mounted on the tops of the four supporting legs (201).
7. A self-cleaning wet mixing granulator according to claim 6, characterized in that: The bottom of the box body (101) is fixedly connected to the telescopic ends of the four dampers (202), and the bottom of the box body (101) is fixedly connected to the tops of the four springs (203).