Copper dissolving tank for copper foil production
By designing a copper foil production copper foil production copper foil containing crushing tanks, side barrels, inner rings, barrier plates, cutting knives, electric push rods and vent pipes, the problem of insufficient contact between the copper strips and the sulfuric acid solution is solved, and the efficient copper foil is achieved.
Patent Information
- Application Number
- CN202421499788.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-27
AI Technical Summary
In the existing copper foil production copper foil, the copper strips are long and cannot react in full contact with the sulfuric acid solution, resulting in low copper soluble efficiency.
A copper dissolved tank for copper foil production was designed, including crushing tanks, side barrels, inner rings, barrier plates, cutting knives, electric push rods and ventilation pipes. Through the coordination of cutting copper strips, inclined crushing tanks and ventilation systems, the copper sheets are ensured to be in full contact and stirred with the sulfuric acid solution.
Through this design, the copper strips are cut into small sections, and the copper strips can enter the copper-soluble tank under gravity, and react in full contact with the sulfuric acid solution, which significantly improves the copper-soluble efficiency and further improves the reaction efficiency through the stirring of the ventilation system.
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Figure CN222753266U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of copper-dissolving pots, and in particular relates to a copper-dissolving pot for copper foil production. Background Art
[0002] When the existing copper dissolving tank for copper foil production is used, a large amount of sulfuric acid solution is generally poured into the copper dissolving tank, and then the copper bars are placed in the copper dissolving tank. The copper bars react with the sulfuric acid solution to generate copper sulfate solution. However, since the copper bars are long, they cannot fully contact and react with the sulfuric acid solution, which reduces the copper dissolving efficiency.
[0003] Therefore, a copper dissolving tank for copper foil production is needed to solve the problem in the prior art that the copper strips are too long to fully contact and react with the sulfuric acid solution, thereby reducing the copper dissolving efficiency. Utility Model Content
[0004] The utility model aims to provide a copper melting pot for copper foil production to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a copper-dissolving tank for copper foil production, comprising a copper-dissolving tank body, a crushing tank is arranged above the copper-dissolving tank body, side barrels are arranged on both sides of the crushing tank, and the two side barrels are symmetrically distributed. A plurality of evenly distributed inner rings are arranged in the crushing tank, and three circumferentially distributed connecting blocks are respectively fixed to the inner ring and the outer side walls of the side barrels, one side of the connecting block is fixed to the inner side wall of the crushing tank, and two symmetrically distributed blocking plates are respectively fixed to the side of the side barrel and the outer side wall of the inner ring close to the crushing tank, a rotating rod is rotatably connected between the inner side walls of the two side barrels close to each other, and a plurality of circumferentially distributed connecting rods are fixed to the outer side wall of the rotating rod, a cutting knife is fixed to one end of the connecting rod, and the cutting knife is located between adjacent blocking plates. A regulating component is arranged at one end of the crushing tank.
[0006] It should be noted in the scheme that the regulating component includes an inclined tube, which is connected to the bottom of one end of the crushing tank, an electric push rod is fixed to one side of the bottom surface of the inner wall of the inclined tube, a contact plate is fixed to the output end of the electric push rod, and a discharge pipe is connected to the bottom surface of the outer wall of the inclined tube close to the crushing tank, and the bottom end of the discharge pipe is connected to the top surface of the copper dissolving tank body.
[0007] It is further worth explaining that a bottom pipe is rotatably connected at the center of the bottom surface of the inner wall of the copper dissolving tank body, a gas collecting plate is connected to the top surface of the bottom pipe, a plurality of circumferentially distributed ventilation pipes are connected through the top surface of the gas collecting plate, a plurality of evenly distributed transverse pipes are connected through the outer wall of the ventilation pipe, exhaust holes are respectively provided on opposite sides of the outer wall of the transverse pipe, an air pump is fixed to the outer wall of the copper dissolving tank body, a through pipe is connected to the output end of the air pump, and a connecting pipe is rotatably connected between the through pipe and the outer wall of the bottom pipe close to each other.
[0008] It should be further explained that a first gear is fixed to one side of the outer wall of the rotating rod, a first motor is fixed to the other end of the crushing tank, a second gear is fixed to the output end of the first motor, the first gear is meshed with the second gear, and a feed pipe that cooperates with the blocking plate is connected to the bottom of the other end of the crushing tank.
[0009] As a preferred embodiment, a third gear is fixed to the outer wall of the bottom tube, a second motor is fixed to the bottom surface of the copper dissolving tank body, a fourth gear is fixed to the output end of the second motor, and the fourth gear is meshed with the third gear.
[0010] As a preferred embodiment, a drain pipe is connected through one side of the bottom surface of the copper dissolving tank body, and a valve is provided on the outer side wall of the drain pipe.
[0011] As a preferred embodiment, a first support frame is fixed to one side of the outer wall of the crushing tank, and a second support frame is fixed to the other side of the outer wall of the crushing tank, and the bottom surfaces of the first support frame and the second support frame are fixed to the top surface of the copper dissolving tank body.
[0012] Compared with the prior art, the copper melting tank for copper foil production provided by the utility model has at least the following beneficial effects:
[0013] (1) The blocking plate is provided so that the position of the copper bar after being placed in the crushing tank can be limited, thereby facilitating the cutting of the copper bar when the cutting knife rotates. The cutting knife is provided so that the copper bar can be cut into small sections. The electric push rod and the contact plate are provided so that the bottom end of the copper bar can be supported, thereby facilitating the cutting of the copper bar by the cutting knife. By setting the crushing tank at an angle, the copper sheets generated after cutting can move under the action of gravity and then enter the copper dissolving tank body, so that the copper bar can be divided into copper sheets, so that the copper sheets can fully contact and react with the sulfuric acid solution, thereby improving the copper dissolving efficiency.
[0014] (2) The ventilation pipe and the cross pipe are provided so that the copper sheet and the sulfuric acid solution can be fully stirred, thereby facilitating a full reaction between the copper sheet and the sulfuric acid solution. The air pump and the exhaust hole are provided so that air can be pumped into the sulfuric acid solution. At the same time, the ventilation pipe and the cross pipe can rotate so that the air can fully contact the sulfuric acid solution, and at the same time, the sulfuric acid solution and the copper sheet can be driven to rotate so that the two are mixed, thereby further improving the copper dissolving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the connecting pipe of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the gas collecting plate of the utility model;
[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the utility model body;
[0019] Figure 5 This is a schematic diagram of the structure of the blocking plate of the utility model;
[0020] Figure 6 This is a schematic diagram of the structure of the contact plate of the utility model;
[0021] Figure 7 This is a schematic diagram of the structure of the cutting knife of the utility model.
[0022] In the figure:
[0023] 100, main body; 101, crushing tank; 102, side barrel; 103, inner ring; 104, connecting block;
[0024] 200, rotating rod; 201, connecting rod; 202, cutting knife; 203, blocking plate; 204, feeding pipe;
[0025] 300, inclined tube; 301, electric push rod; 302, contact plate; 303, discharge pipe;
[0026] 400, first gear; 401, second gear; 402, first motor; 403, first support frame; 404, second support frame;
[0027] 500, gas collecting plate; 501, vent pipe; 502, horizontal pipe; 503, exhaust hole; 504, bottom pipe; 505, connecting pipe; 506, through pipe; 507, air pump;
[0028] 600, third gear; 601, fourth gear; 602, second motor;
[0029] 700. Drain pipe; 701. Valve. DETAILED DESCRIPTION
[0030] See also Figure 1-7 The utility model provides a copper melting tank for copper foil production, including a copper melting tank body 100, a crushing tank 101 is arranged above the copper melting tank body 100, side barrels 102 are arranged on both sides of the crushing tank 101, and the two side barrels 102 are symmetrically distributed. A plurality of evenly distributed inner rings 103 are arranged in the crushing tank 101, and three circumferentially distributed connecting blocks 104 are fixed to the inner ring 103 and the outer side wall of the side barrel 102, respectively. One side of the connecting block 104 is fixed to the inner side wall of the crushing tank. The outer walls of the side barrels 102 and the inner ring 103 are respectively fixed with two symmetrically distributed blocking plates 203 close to the crushing tank 101. The inner walls of the two side barrels 102 are rotatably connected with a rotating rod 200 close to one side. The outer walls of the rotating rods 200 are fixed with a plurality of circumferentially distributed connecting rods 201. A cutting knife 202 is fixed at one end of the connecting rod 201. The cutting knife 202 is located between the adjacent blocking plates 203. A regulating component is provided at one end of the crushing tank 101.
[0031] Further Figure 6 As shown, the regulating component includes an inclined tube 300, which is connected to the bottom of one end of the crushing tank 101, an electric push rod 301 is fixed to one side of the bottom surface of the inner wall of the inclined tube 300, and a resistance plate 302 is fixed to the output end of the electric push rod 301. The bottom surface of the outer wall of the inclined tube 300 close to the crushing tank is connected to a discharge pipe 303, and the bottom end of the discharge pipe 303 is connected to the top surface of the copper dissolving tank body 100.
[0032] By setting the electric push rod 301 and the contact plate 302, the connection between the inclined tube 300 and the crushing tank 101 can be opened and closed, so as to facilitate the cut copper bars to enter the copper dissolving tank body 100 from the discharge pipe 303, and to position one end of the uncut copper bars, so as to facilitate the cutting of the copper bars.
[0033] Further Figure 3As shown, a bottom tube 504 is rotatably connected at the center of the bottom surface of the inner wall of the copper-dissolving tank body 100, and a gas collecting plate 500 is connected to the top surface of the bottom tube 504. The outer wall of the gas collecting plate 500 does not contact the inner wall of the copper-dissolving tank body 100, and there is a gap before. The bottom surface of the outer wall of the gas collecting plate 500 does not contact the bottom surface of the inner wall of the copper-dissolving tank body 100, and there is a gap before. A plurality of vent pipes 501 distributed in a circle are connected to the top surface of the gas collecting plate 500, and a plurality of evenly distributed transverse tubes 502 are connected to the outer wall of the vent pipe 501, and exhaust holes 503 are respectively provided on opposite sides of the outer wall of the transverse tube 502. An air pump 507 is fixed to the outer wall of the copper-dissolving tank body 100, and a through pipe 506 is connected to the output end of the air pump 507. A connecting pipe 505 is rotatably connected between the through pipe 506 and the outer wall of the bottom tube 504 close to each other.
[0034] By providing the ventilation pipe 501 and the transverse pipe 502, the copper flakes entering the copper dissolving tank body 100 can be fully contacted and mixed with the sulfuric acid solution, thereby improving the dissolution efficiency of the copper flakes and the sulfuric acid solution.
[0035] The present invention has the following working process: when cutting the copper strip, the copper strip is put into the feed pipe 204. At this time, the copper strip moves downward along the gap between the adjacent blocking plates 203 until the bottom end of the copper strip contacts the contact plate 302. Then, the first motor 402 is started. The rotation of the first motor 402 drives the second gear 401 to rotate. The rotation of the second gear 401 drives the first gear 400 to rotate. The rotation of the first gear 400 drives the rotating rod 200 to rotate. The rotation of the rotating rod 200 drives the connecting rod 201 to rotate. The rotation of the connecting rod 201 drives the cutting knife 202 to rotate. The cutting knife 202 rotates to cut the copper strip between the adjacent blocking plates 203, so that the copper strip is cut into multiple sections. Then, the electric push rod 301 is started. The output end of the electric push rod 301 moves to drive the contact plate 302 to move, so that the connection between the inclined tube 300 and the crushing tank 101 is opened. At this time, the copper sheet formed after cutting moves out of the crushing tank 101 into the inclined tube 300 under the action of gravity, and finally exits from the outlet. The material pipe 303 is discharged into the copper dissolving tank body 100, and the sulfuric acid solution is poured into the copper dissolving tank body 100 from the circular hole on the top surface of the copper dissolving tank body 100, and the second motor 602 is started. The second motor 602 rotates to drive the fourth gear 601 to rotate, and the fourth gear 601 rotates to drive the third gear 600 to rotate. The third gear 600 rotates to drive the bottom pipe 504 to rotate, and the bottom pipe 504 rotates to drive the gas collecting plate 500 to rotate. The gas collecting plate 500 rotates to drive the ventilation pipe 501 and the horizontal pipe 502 to rotate, and then the copper sheet and the sulfuric acid solution are driven to stir and mix, so that the copper sheet and the sulfuric acid solution are fully contacted and reacted, and the air pump 507 is started. The air pump 507 pumps air 507 into the gas collecting plate 500, and finally discharges it from the exhaust hole 503 into the sulfuric acid solution to provide oxygen for the reaction. Finally, the copper sheet and the sulfuric acid solution react to generate copper sulfate solution. When the copper sulfate solution is taken out, the valve 701 is opened, and the copper sulfate solution is discharged from the copper dissolving tank body 100 to the collecting device at the bottom.
[0036] According to the above working process, it can be known that: by setting the blocking plate 203, the position of the copper bar after being placed in the crushing tank 101 can be limited, so as to facilitate the cutting knife 202 to cut the copper bar when it rotates, and by setting the cutting knife 202, the copper bar can be cut into small sections, and by setting the electric push rod 301 and the contact plate 302, the bottom end of the copper bar can be resisted, so as to facilitate the cutting knife 202 to cut the copper bar, and by setting the crushing tank 101 at an angle, the copper sheets generated after cutting can move under the action of gravity and then enter the copper dissolving tank body 100, so that the copper bar can be divided into copper sheets, so that the copper sheets can fully contact and react with the sulfuric acid solution, thereby improving the copper dissolving efficiency.
[0037] The ventilation pipe 501 and the transverse pipe 502 are provided so that the copper sheet and the sulfuric acid solution can be fully stirred, thereby facilitating a full reaction between the copper sheet and the sulfuric acid solution. The air pump 507 and the exhaust hole 503 are provided so that air can be pumped into the sulfuric acid solution. Meanwhile, the ventilation pipe 501 and the transverse pipe 502 can rotate so that the air can fully contact the sulfuric acid solution, and can also drive the sulfuric acid solution and the copper sheet to rotate, so that the two are mixed, thereby further improving the copper dissolving efficiency.
[0038] Further Figure 5 As shown, a first gear 400 is fixed to one side of the outer wall of the rotating rod 200, a first motor 402 is fixed to the other end of the crushing tank 101, a second gear 401 is fixed to the output end of the first motor 402, the first gear 400 is meshed with the second gear 401, and a feed pipe 204 that cooperates with the blocking plate 203 is connected to the bottom of the other end of the crushing tank 101.
[0039] By means of the first gear 400 , the second gear 401 and the first motor 402 , the rotating rod 200 can rotate, thereby driving the cutting knife 202 to rotate and cut the copper strip.
[0040] Further Figure 2 As shown, a third gear 600 is fixed to the outer wall of the bottom tube 504 , a second motor 602 is fixed to the bottom surface of the copper dissolving tank body 100 , a fourth gear 601 is fixed to the output end of the second motor 602 , and the fourth gear 601 is meshed with the third gear 600 .
[0041] The third gear 600, the fourth gear 601 and the second motor 602 are provided to enable the bottom pipe 504 to rotate, thereby driving the ventilation pipe 501 and the horizontal pipe 502 to rotate, so as to stir the copper sheet and the sulfuric acid solution.
[0042] Further Figure 2 As shown, a drain pipe 700 is connected through one side of the bottom surface of the copper dissolving tank body 100, and a valve 701 is provided on the outer side wall of the drain pipe 700.
[0043] Through the set drain pipe 700, the prepared copper sulfate solution can be discharged from the drain pipe 700 to the collection device placed at the bottom, and through the set valve 701, the opening and closing of the drain pipe 700 can be controlled.
[0044] Further Figure 2 As shown, a first support frame 403 is fixed to one side of the outer wall of the crushing tank 101, and a second support frame 404 is fixed to the other side of the outer wall of the crushing tank 101. The bottom surfaces of the first support frame 403 and the second support frame 404 are fixed to the top surface of the copper dissolving tank body 100.
[0045] The crushing tank 101 can be connected to the copper dissolving tank body 100 by providing the first supporting frame 403 and the second supporting frame 404 .
[0046] In summary: when the copper strip is cut, the copper strip is put in from the feed pipe 204. At this time, the copper strip moves downward along the gap between the adjacent blocking plates 203 until the bottom end of the copper strip contacts the contact plate 302. Then the first motor 402 is started. The rotation of the first motor 402 drives the second gear 401 to rotate. The rotation of the second gear 401 drives the first gear 400 to rotate. The rotation of the first gear 400 drives the rotating rod 200 to rotate. The rotation of the rotating rod 200 drives the connecting rod 201 to rotate. The rotation of the connecting rod 201 drives the cutting knife 202 to rotate. The cutting knife 202 rotates to cut the copper strip between the adjacent blocking plates 203, so that the copper strip is cut into multiple sections. Then the electric push rod 301 is started. The output end of the electric push rod 301 moves to drive the contact plate 302 to move, so that the connection between the inclined tube 300 and the crushing tank 101 is opened. At this time, the copper sheet formed after cutting moves out of the crushing tank 101 into the inclined tube 300 under the action of gravity, and finally out of the discharge pipe 30 3 is discharged into the copper dissolving tank body 100, the sulfuric acid solution is poured into the copper dissolving tank body 100 from the circular hole on the top surface of the copper dissolving tank body 100, the second motor 602 is started, the second motor 602 rotates to drive the fourth gear 601 to rotate, the fourth gear 601 rotates to drive the third gear 600 to rotate, the third gear 600 rotates to drive the bottom pipe 504 to rotate, the bottom pipe 504 rotates to drive the gas collecting plate 500 to rotate, the gas collecting plate 500 rotates to drive the vent pipe 501 and the cross pipe 502 to rotate, and then the copper sheet and the sulfuric acid solution are driven to be stirred and mixed, so that the copper sheet and the sulfuric acid solution are fully contacted and reacted, the air pump 507 is started, the air pump 507 pumps air 507 into the gas collecting plate 500, and finally discharged from the exhaust hole 503 into the sulfuric acid solution to provide oxygen for the reaction, and finally the copper sheet and the sulfuric acid solution react to generate copper sulfate solution, and when the copper sulfate solution is taken out, the valve 701 is opened, and the copper sulfate solution is discharged from the copper dissolving tank body 100 to the collecting device at the bottom.
[0047] The first motor 402, the second motor 602 and the electric push rod 301 can all be purchased from the market, and are mature technologies in this field and have been fully disclosed, so they are not repeated in the specification.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A copper melting tank for copper foil production, comprising a copper melting tank body (100), characterized in that: A crushing tank (101) is arranged above the copper dissolving tank body (100), and side barrels (102) are arranged on both sides of the crushing tank (101), and the two side barrels (102) are symmetrically distributed. A plurality of evenly distributed inner rings (103) are arranged in the crushing tank (101), and three circumferentially distributed connecting blocks (104) are fixed to the outer side walls of the inner rings (103) and the side barrels (102), respectively. One side of the connecting block (104) is fixed to the inner side wall of the crushing tank, and the side barrels (102) and the inner rings ( Two symmetrically distributed blocking plates (203) are fixed to the outer wall of the crushing tank (103) close to one side of the crushing tank (101), and a rotating rod (200) is rotatably connected between the inner walls of the two side barrels (102) close to one side. A plurality of circumferentially distributed connecting rods (201) are fixed to the outer wall of the rotating rod (200), and a cutting knife (202) is fixed to one end of the connecting rod (201), and the cutting knife (202) is located between adjacent blocking plates (203). A regulating component is provided at one end of the crushing tank (101).
2. The copper melting tank for copper foil production according to claim 1, characterized in that: The regulating component comprises an inclined tube (300), the inclined tube (300) is connected to the bottom of one end of the crushing tank (101), an electric push rod (301) is fixed to one side of the bottom surface of the inner wall of the inclined tube (300), a contact plate (302) is fixed to the output end of the electric push rod (301), and a discharge pipe (303) is connected to the bottom surface of the outer wall of the inclined tube (300) near the crushing tank, and the bottom end of the discharge pipe (303) is connected to the top surface of the copper dissolving tank body (100).
3. The copper melting tank for copper foil production according to claim 2, characterized in that: A bottom tube (504) is rotatably connected at the center of the bottom surface of the inner wall of the copper dissolving tank body (100), and a gas collecting plate (500) is connected to the top surface of the bottom tube (504). A plurality of circumferentially distributed ventilation pipes (501) are connected through the top surface of the gas collecting plate (500). A plurality of evenly distributed transverse tubes (502) are connected through the outer wall of the ventilation pipe (501). Exhaust holes (503) are respectively provided on opposite sides of the outer wall of the transverse tube (502). An air pump (507) is fixed to the outer wall of the copper dissolving tank body (100), and a through tube (506) is connected to the output end of the air pump (507). A connecting tube (505) is rotatably connected between the through tube (506) and the outer wall of the bottom tube (504) close to each other.
4. The copper melting tank for copper foil production according to claim 3, characterized in that: A first gear (400) is fixed to one side of the outer wall of the rotating rod (200); a first motor (402) is fixed to the other end of the crushing tank (101); a second gear (401) is fixed to the output end of the first motor (402); the first gear (400) is meshed with the second gear (401); and a feeding pipe (204) matching with the blocking plate (203) is connected through the bottom of the other end of the crushing tank (101).
5. The copper melting tank for copper foil production according to claim 4, characterized in that: A third gear (600) is fixed to the outer wall of the bottom tube (504), a second motor (602) is fixed to the bottom surface of the copper dissolving tank body (100), a fourth gear (601) is fixed to the output end of the second motor (602), and the fourth gear (601) is meshed with the third gear (600).
6. The copper melting tank for copper foil production according to claim 5, characterized in that: A liquid discharge pipe (700) is connected through one side of the bottom surface of the copper dissolving tank body (100), and a valve (701) is provided on the outer side wall of the liquid discharge pipe (700).
7. The copper melting tank for copper foil production according to claim 6, characterized in that: A first support frame (403) is fixed on one side of the outer wall of the crushing tank (101), and a second support frame (404) is fixed on the other side of the outer wall of the crushing tank (101), and the bottom surfaces of the first support frame (403) and the second support frame (404) are fixed to the top surface of the copper dissolving tank body (100).