Mining ball mill for safe production

By designing a safety module in a mining ball mill, using infrared inductors to sense the distance between the operator and the ball mill drum, controlling the rotation of the ball mill drum, the safety of the mining ball mill operators is solved and the safety of the equipment is improved.

CN222753401UActive Publication Date: 2025-04-15FOSHAN SANSHUI JINHUI BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421422934.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-15
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

Since the existing mining ball mill is an exposed installation, the operator will cause personal safety threats when touching the ball mill drum by mistake, reducing the safety of the mining ball mill.

Method used

A mining ball mill for safe production is designed, and a safety module includes an induction mechanism, a control mechanism and a detection mechanism. The distance between the operator and the ball mill drum is sensed through an infrared sensor, and the drive module is controlled to start and stop, ensuring that the ball mill drum stops when the operator enters a dangerous area.

Benefits of technology

It effectively avoids safety threats from operators due to accidentally touching the ball mill drum, improves the safety of the mining ball mill, and ensures the safety of the operators.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222753401U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of mining ball mills, in particular to a safe-production mining ball mill which comprises a base. The ball milling roller is rotationally arranged on the base; the steel ball module is movably arranged in the ball milling roller; the driving module is fixedly arranged on the base, the driving module is in transmission butt joint with the ball milling roller, and the driving module is used for driving the ball milling roller to rotate; and the safety module is fixedly arranged on the base, the safety module is electrically connected with the driving module, and the safety module is used for controlling the driving module to start and stop. The safety of operators can be prevented from being threatened as much as possible, and the safety of the mining ball mill is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of mining ball mills, and in particular to a mining ball mill for safe production. Background Art

[0002] Mining ball mill is a key equipment for crushing ore materials after crushing. It is widely used in cement, silicate products, new building materials, glass and ceramics and other production industries;

[0003] Existing mining ball mills usually include a base, a ball mill drum rotatably arranged on the base, a driving mechanism fixedly arranged on the base and used to drive the ball mill drum to rotate, and steel balls arranged inside the ball mill drum. In the process of the driving mechanism of the mining ball mill driving the ball mill drum to rotate, the steel balls inside the ball mill drum are brought to a certain height as they rotate, and then fall freely under the action of their own gravity, and form a violent impact on the ore materials loaded inside the ball mill drum, so as to achieve the purpose of crushing the ore materials.

[0004] However, the ball mill drum of the mining ball mill is exposed. When the driving mechanism drives the ball mill drum to rotate, if the operator accidentally touches the ball mill drum, personal safety will be threatened, which reduces the safety of the mining ball mill. Utility Model Content

[0005] In order to avoid threats to the personal safety of operators as much as possible and improve the safety of mining ball mills, the present application provides a mining ball mill with safe production.

[0006] A safe production mining ball mill comprises a base; a ball mill drum, which is rotatably arranged on the base; a steel ball module, which is movably arranged inside the ball mill drum; a drive module, which is fixedly arranged on the base, the drive module and the ball mill drum are connected in driving connection, and the drive module is used to drive the ball mill drum to rotate; and a safety module, which is fixedly arranged on the base, the safety module and the drive module are electrically connected, and the safety module is used to control the start and stop of the drive module.

[0007] Optionally, the safety module includes a sensing mechanism and a control mechanism, wherein the sensing mechanism is fixedly disposed on the base and is used to sense the distance between the operator and the ball mill drum, and the control mechanism is fixedly disposed on the base and is used to control the start and stop of the driving module, and the sensing mechanism and the control mechanism are electrically connected, and the control mechanism and the driving module are electrically connected.

[0008] Optionally, the security module further includes a detection mechanism, which is fixedly disposed on the base and is used to detect the detection performance of the sensing mechanism, and the detection mechanism is electrically connected to the control mechanism.

[0009] Optionally, the sensing mechanism includes an infrared transmitter and an infrared receiver, and the infrared transmitter and the infrared receiver are respectively fixedly disposed at two ends of the base, and the infrared transmitter and the infrared receiver are aligned with each other.

[0010] Optionally, the detection mechanism includes a linear motor and a shielding plate, the linear motor is fixedly arranged on the base, and the shielding plate is fixedly arranged on the output end of the linear motor, so that the linear motor drives the shielding plate to move between the infrared transmitter and the infrared receiver.

[0011] Optionally, two groups of the sensing mechanisms are provided, and the two groups of the sensing mechanisms are respectively provided on both sides of the ball mill drum.

[0012] Optionally, the detection mechanism is provided with two groups, and the two groups of the sensing mechanisms are respectively arranged on both sides of the ball mill drum.

[0013] Optionally, the control mechanism includes a PLC control unit, and the PLC control unit is fixedly arranged on the base.

[0014] In summary, this application at least includes the following beneficial technical effects:

[0015] The sensing mechanism is turned on to enable the infrared receiver to receive the infrared signal emitted by the infrared transmitter, and the infrared signal transmitted normally is fed back to the PLC control unit of the control mechanism. If the operator moves to a closer distance to the ball mill drum, that is, when the operator enters the dangerous area, the operator's body will cut off the infrared signal emitted by the infrared transmitter, so that the infrared receiver feeds back the signal of the infrared cut-off to the PLC control unit of the control mechanism. The PLC control unit immediately controls the drive module to stop running and stops the ball mill drum from rotating, so as to avoid threats to the personal safety of the operator and improve the safety of the mining ball mill. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the overall structure of this application.

[0017] Figure 2 It is a schematic diagram of the structure of the safety module in the present application when it is inspected by the inspection agency.

[0018] Figure 3 It is a schematic diagram of the structure of the safety module in the normal use state in this application.

[0019] Explanation of the accompanying drawings: 1. base; 2. ball mill roller; 4. drive module; 5. safety module; 51. sensing mechanism; 511. infrared transmitter; 512. infrared receiver; 52. control mechanism; 521. PLC control unit; 53. detection mechanism; 531. linear motor; 532. shielding plate. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-3 This application is described in further detail.

[0021] The application discloses a mining ball mill with safe production.

[0022] Reference Figure 1-3 The safe production mining ball mill includes a base 1, a ball mill drum 2, a steel ball module, a drive module 4 and a safety module 5; wherein the base 1 is a metal frame structure for providing a solid installation foundation, the two ends of the ball mill drum 2 are rotatably arranged at the two ends of the base 1 respectively, a plurality of steel ball modules are arranged, and a plurality of steel ball modules are freely arranged inside the ball mill drum 2 (not shown in the figure), the drive module 4 adopts a reduction motor form, the drive module 4 is fixedly arranged at one end of the base 1, and the drive module 4 and the ball mill drum 2 are connected in transmission so that the drive module 4 can be used to drive the ball mill drum 2 to rotate, the safety module 5 is fixedly arranged on the base 1, the safety module 5 and the drive module 4 are electrically connected, and the safety module 5 is used to control the drive module 4 to stop running when the operator enters the dangerous area, thereby improving the safety of the mining ball mill.

[0023] In the above, the specific structures and principles of the base 1, the ball mill drum 2, the ball mill drum 3, the steel ball module and the driving module 4 are all prior arts and will not be described in detail here.

[0024] In the above, the safety module 5 specifically includes a sensing mechanism 51, a control mechanism 52 and a detection mechanism 53; wherein the control mechanism 52 is fixedly arranged on the base 1, and the control mechanism 52 is used to control the start / stop of the driving module 4, and the control mechanism 52 specifically includes a PLC control unit 521, and the PLC control unit 521 adopts a single-chip microcomputer in the prior art as the main control chip, and the PLC control unit 521 is fixedly arranged on the base 1.

[0025] The sensing mechanism 51 is fixedly arranged on the base 1, and is used to sense the distance between the operator and the ball mill 2. The sensing mechanism 51 specifically includes an infrared transmitter 511 and an infrared receiver 512. The infrared transmitter 511 and the infrared receiver 512 are respectively fixedly arranged at two ends of the base 1. The infrared transmitter 511 and the infrared receiver 512 are aligned with each other, and the infrared receiver 512 and the PLC control unit 521 of the control mechanism 52 are electrically connected through a preset wire, so that the infrared receiver 512 can receive the infrared signal emitted by the infrared transmitter 511, and feed back the normal infrared transmission signal to the PLC control unit 521 of the control mechanism 52.

[0026] The detection mechanism 53 is fixedly arranged on the base 1, and is used to detect the detection performance of the sensing mechanism 51. The detection mechanism 53 specifically includes a linear motor 531 and a baffle 532. The linear motor 531 is fixedly arranged on the base 1, and the baffle 532 is fixedly arranged at the output end of the linear motor 531. The linear motor 531 can drive the baffle 532 to move between the infrared transmitter 511 and the infrared receiver 512 to cut off the infrared signal emitted by the infrared transmitter 511, so that the infrared receiver 512 feeds back the signal that the infrared is cut off to the PLC control unit 521 of the control mechanism 52.

[0027] When in use, the sensing mechanism 51 is turned on so that the infrared receiver 512 can receive the infrared signal emitted by the infrared transmitter 511, and the signal of normal infrared transmission is fed back to the PLC control unit 521 of the control mechanism 52. If the operator moves to a relatively close distance from the ball mill drum 2, that is, when the operator enters the dangerous area, the operator's body will block and cut off the infrared signal emitted by the infrared transmitter 511, so that the infrared receiver 512 feeds back the signal of the cut-off infrared to the PLC control unit 521 of the control mechanism 52, and the PLC control unit 521 immediately controls the driving module 4 to stop running, so that the ball mill drum 2 stops rotating, and the personal safety of the operator is avoided as much as possible, thereby improving the safety of the mining ball mill. Subsequently, the operator resets and starts the mining ball mill to continue to crush the ore material.

[0028] In addition, the PLC control unit 521 controls the linear motor 531 to run periodically, and the linear motor 531 periodically drives the baffle plate 532 to move between the infrared transmitter 511 and the infrared receiver 512, so that the baffle plate 532 cuts off the infrared signal emitted by the infrared transmitter 511, and the infrared receiver 512 feeds back the signal that the infrared is cut off to the PLC control unit 521 of the control mechanism 52. The PLC control unit 521 immediately determines whether the detection performance of the infrared transmitter 511 and the infrared receiver 512 is normal, thereby further improving the safety of the mining ball mill.

[0029] In this embodiment, two groups of sensing mechanisms 51 are provided, and the two groups of sensing mechanisms 51 are respectively provided on both sides of the ball mill drum 2; correspondingly, two groups of detection mechanisms 53 are provided, and the two groups of sensing mechanisms 51 are respectively provided on both sides of the ball mill drum 2. By providing the above-mentioned safety modules 5 on both sides of the ball mill drum 2, the safety of the mining ball mill is improved.

[0030] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A safe production mining ball mill, characterized by: comprising a base (1); A ball mill drum (2), the ball mill drum (2) is rotatably disposed on the base (1); A steel ball module, the steel ball module is movably arranged inside the ball mill drum (2); A driving module (4), the driving module (4) is fixedly arranged on the base (1), the driving module (4) and the ball mill drum (2) are connected in a transmission manner, and the driving module (4) is used to drive the ball mill drum (2) to rotate; A safety module (5) is fixedly arranged on the base (1), the safety module (5) is electrically connected to the drive module (4), and the safety module (5) is used to control the start and stop of the drive module (4).

2. A safe production mining ball mill according to claim 1, characterized in that: The safety module (5) comprises a sensing mechanism (51) and a control mechanism (52); the sensing mechanism (51) is fixedly arranged on the base (1) and is used to sense the distance between the operator and the ball mill drum (2); the control mechanism (52) is fixedly arranged on the base (1) and is used to control the start and stop of the driving module (4); the sensing mechanism (51) and the control mechanism (52) are electrically connected; and the control mechanism (52) and the driving module (4) are electrically connected.

3. A safe production mining ball mill according to claim 2, characterized in that: The safety module (5) further comprises a detection mechanism (53), wherein the detection mechanism (53) is fixedly arranged on the base (1), and the detection mechanism (53) is used to detect the detection performance of the sensing mechanism (51), and the detection mechanism (53) is electrically connected to the control mechanism (52).

4. A safe production mining ball mill according to claim 3, characterized in that: The sensing mechanism (51) comprises an infrared transmitter (511) and an infrared receiver (512), wherein the infrared transmitter (511) and the infrared receiver (512) are respectively fixedly arranged at two ends of the base (1), and the infrared transmitter (511) and the infrared receiver (512) are aligned with each other.

5. A safe production mining ball mill according to claim 4, characterized in that: The detection mechanism (53) comprises a linear motor (531) and a shielding plate (532), wherein the linear motor (531) is fixedly arranged on the base (1), and the shielding plate (532) is fixedly arranged on the output end of the linear motor (531), so that the linear motor (531) drives the shielding plate (532) to move between the infrared transmitter (511) and the infrared receiver (512).

6. A safe production mining ball mill according to claim 5, characterized in that: The induction mechanism (51) is provided in two groups, and the two groups of the induction mechanism (51) are respectively arranged on both sides of the ball mill drum (2).

7. A safe production mining ball mill according to claim 5, characterized in that: The detection mechanism (53) is provided in two groups, and the two groups of the sensing mechanism (51) are respectively provided on both sides of the ball mill drum (2).

8. A safe production mining ball mill according to claim 2, characterized in that: The control mechanism (52) comprises a PLC control unit (521), and the PLC control unit (521) is fixedly arranged on the base (1).