Straw crusher for biomass fuel production

By designing a straw crusher for biomass fuel production, and using double-layer screening and secondary crushing technology, the problem of uneven discharge of disc crushers is solved, uniform crushing and rapid drying of straw materials is achieved, and the production quality of biomass fuel and the use effect of equipment is improved.

CN222753455UActive Publication Date: 2025-04-15ANHUI CHIZONG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421302327.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-04-15
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

When using a disc crusher to crush straw, the discharge method is directly discharged, and the crushing uniformity cannot be determined, resulting in the discharged material containing unqualified straw, affecting the production quality of biomass fuel.

Method used

Design a straw crusher for biomass fuel production, including crushers, inner ring cylinders, inner filter mesh racks, outer filter mesh racks and hot air fans. The transmission gear drives the crusher to rotate and move the inner filter rack stagger, so that the double-layer screening and secondary crushing of straw can be achieved to ensure uniform material size. At the same time, use a hot air fan to dry the straw to remove moisture and improve the crushing efficiency.

Benefits of technology

Through double-layer screening and secondary crushing, we ensure uniform size of straw materials and improve the production quality of biomass fuel. The drying treatment shortens the production cycle, avoids the problems of straw blockage and excessive humidity, and improves the effectiveness of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of straw crushing, and particularly relates to a straw crusher for biomass fuel production, which comprises a crusher and a conveying belt, a material disc for placing straws is arranged in the upper end of the crusher, a limiting seat for guiding the straws to the outer side is arranged in the material disc, and an air heater for applying hot air to the straws to form drying treatment is arranged in the limiting seat; a layered inner ring cylinder is arranged in the crusher, and an inner filter screen frame for discharging materials is arranged at the lower end of the inner ring cylinder. Straw can be put into production operation without being aired for a long time, the situation that a cutter is wound is prevented while the production period is shortened, secondary screening can be carried out in an aligned mode when materials are discharged, straw which is not fully crushed is prevented from being entrained and discharged, secondary crushing is carried out on the discharged straw materials at the same time, and the production efficiency is improved. And the material quality is uniform, so that subsequent production and processing are facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of straw crushing, in particular to a straw crusher for biomass fuel production. Background Art

[0002] Biomass fuel refers to a new type of clean fuel that is directly burnt after the biomass material is processed by compression molding, crushing, etc. to form a solid fuel with a certain shape and density. Biomass fuel is a block-shaped environmentally friendly new energy source produced by processing straw, rice straw, rice husk, peanut shell, corn cob, oil tea shell, cottonseed shell, etc. and "three wastes". In order to meet its production needs, straw and other materials are often crushed into small raw materials before processing, so straw crusher has become an indispensable processing equipment;

[0003] At present, when using a disc crusher to crush straw, the material is often discharged directly, and it is impossible to determine whether the discharged material is crushed evenly, resulting in unqualified straw in the discharged material, affecting the subsequent production quality of biomass fuel;

[0004] In order to solve the above problems, the present application proposes a straw crusher for biomass fuel production. Utility Model Content

[0005] The purpose of the utility model is to provide a straw crusher for biomass fuel production, which solves the problems raised in the above-mentioned background technology.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model discloses a straw crusher for biomass fuel production, comprising: a crusher and a feeding belt at the bottom thereof on which the crushed straw raw material appears; a material tray for placing straw is arranged inside the upper end of the crusher, a limiting seat for guiding the straw to the outside is arranged inside the material tray, a hot air blower for applying hot air to the straw to form a drying treatment is arranged inside the limiting seat; a layered inner ring cylinder is arranged inside the crusher, an inner filter frame for discharging materials is arranged at the lower end of the inner ring cylinder, an outer filter frame is arranged between the crusher and the inner ring cylinder, which is displaced with the inner filter frame to perform secondary crushing on the insufficiently crushed straw, a positioning frame is arranged between adjacent outer filter frames, and a brush body for cleaning the mesh is arranged on the inner side of the positioning frame.

[0008] Furthermore, a shifting plate for shifting the straw to move it is arranged on the outer side of the limiting seat, and a positioning notch for the lower row of straw is opened inside one side of the material tray.

[0009] Furthermore, an air duct for transmitting hot air is arranged at the upper end of the paddle, and exhaust ducts for guiding the hot air to blow toward the straw are arranged on both sides of the air duct.

[0010] Furthermore, an outer ring frame for mounting an outer filter frame is arranged between the crusher and the inner ring cylinder, and an inner convex seat protruding from the plate body on one side of the outer ring frame of a rotating mounting seat is arranged on the inner side of the crusher.

[0011] Furthermore, a transmission gear meshingly connected to the outer side of the upper end of the outer ring frame is also provided inside the crusher to drive the outer filter frame to rotate and the inner filter frame to shift.

[0012] Furthermore, a rotating motor is provided at the upper end of the material tray to drive the limit seat to rotate.

[0013] Furthermore, the bottom of the crusher is an inverted cone-shaped opening structure, which is connected to the top of one end of the conveyor belt.

[0014] The utility model has the following beneficial effects:

[0015] The utility model sets the outer side of the crushing mechanism as a double-layer structure of the inner ring cylinder 7 and the crusher 1, and uses the transmission gear 12 to drive the crusher 1 to rotate and form a staggered movement with the inner filter frame 8, so that the straw inside the mesh can be discharged, and the straw that is not fully crushed can be crushed again, so that the discharged material is uniform in size, which is beneficial to the subsequent production and use of biomass fuel and improves the use effect of the equipment;

[0016] The utility model blocks the input straw by installing a material tray 3 inside the crusher 1, and then uses a rotating motor 16 to drive the paddle 5 to paddle the straw to make it move in a rotational manner until it reaches the positioning slot 14 and is discharged downward. In this process, a hot air blower 15 is used to apply hot air to the surface of the straw through the exhaust pipe 13 to remove the moisture contained therein. After this treatment, the straw can be quickly put into production operation without long-term drying, thereby shortening the production cycle and enriching the performance of the equipment.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0020] Figure 2It is a schematic diagram of the internal part of the device of the utility model and its partial enlarged structure;

[0021] Figure 3 This is a schematic diagram of the internal structure of the inner ring cylinder of the utility model;

[0022] Figure 4 It is a partial enlarged structural schematic diagram of part A of the utility model;

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] In the figure: 1. Crusher; 2. Feed belt; 3. Material tray; 4. Limit seat; 5. Switch plate; 6. Air guide duct; 7. Inner ring cylinder; 8. Inner filter rack; 9. Outer ring rack; 10. Outer filter rack; 11. Inner convex seat; 12. Transmission gear; 13. Exhaust duct; 14. Positioning notch; 15. Hot air blower; 16. Rotating motor; 17. Positioning rack; 18. Brush body. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present invention, it should be understood that terms such as "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0027] See also Figure 1-4 As shown, the utility model is a straw crusher for biomass fuel production, comprising: a crusher 1 and a conveyor belt 2 at the bottom of which the crushed straw raw materials appear;

[0028] A material tray 3 for placing straw is provided inside the upper end of the crusher 1, a limiting seat 4 for guiding the straw outward is provided inside the material tray 3, and a hot air blower 15 for applying hot air to the straw to form a drying process is provided inside the limiting seat 4;

[0029] A layered inner ring cylinder 7 is provided inside the crusher 1, an inner filter frame 8 for discharging materials is provided at the lower end of the inner ring cylinder 7, an outer filter frame 10 is provided between the crusher 1 and the inner ring cylinder 7, and is staggered with the inner filter frame 8 to perform secondary crushing on the incompletely crushed straw, and a positioning frame 17 is provided between adjacent outer filter frames 10, and a brush body 18 for cleaning the mesh is provided on the inner side of the positioning frame 17;

[0030] The present embodiment provides a straw crushing, discharge and drying mechanism, which increases the contact time with hot air through the rotational movement of the straw when it is put in, so as to remove the moisture contained in the straw and keep it dry, facilitate the subsequent crushing processing, and prevent the occurrence of entanglement of the tool. Secondly, the outer filter frame 10 and the inner filter frame 8 that are offset from each other can be used to perform secondary crushing of the straw to meet the predetermined discharge requirements. Secondly, the double-layer screening method can effectively prevent the insufficiently crushed straw from being discharged, which is beneficial to the subsequent use of biomass fuel production.

[0031] Among them, a shifting plate 5 for moving the straw is arranged on the outer side of the limiting seat 4, and a positioning notch 14 for the lower row of straw is opened inside one side of the material tray 3. The shifting plate 5 drives the straw to move above the positioning notch 14 and then automatically discharges the straw downward.

[0032] Among them, the upper end of the paddle 5 is provided with an air duct 6 for transmitting hot air, and both sides of the air duct 6 are provided with exhaust ducts 13 for guiding the hot air to blow toward the straw, so that the hot air blows directly on the surface of the straw to accelerate the removal of moisture.

[0033] Among them, an outer ring frame 9 for installing an outer filter frame 10 is arranged between the crusher 1 and the inner ring cylinder 7, and an inner convex seat 11 protruding from the plate body on one side of the outer ring frame 9 of a rotating mounting seat is arranged on the inner side of the crusher 1, and the outer side of the upper end of the outer ring frame 9 is a protruding tooth-shaped mechanism.

[0034] Among them, the crusher 1 is also provided with a transmission gear 12 meshingly connected to the outer side of the upper end of the outer ring frame 9 to drive the outer filter frame 10 to rotate and shift with the inner filter frame 8, while driving a positioning frame 17 and a brush body 18 inside it to clear the mesh of the inner filter frame 8.

[0035] The upper end of the material tray 3 is provided with a rotating motor 16 for driving the limit seat 4 to rotate.

[0036] The bottom of the crusher 1 is an inverted cone-shaped opening structure, which is connected to the top of one end of the conveyor belt 2.

[0037] It can be understood that the utility model can put the straw into production operation without long-term drying, thus shortening the production cycle and preventing the occurrence of knife entanglement. Secondly, when discharging the material, it can be aligned for secondary screening to prevent insufficiently crushed straw from being entrained and discharged, and at the same time, the discharged straw material can be secondary crushed to make the material quality uniform, which is conducive to subsequent production and processing.

[0038] A specific application of the operation process of this embodiment is as follows: when in use, first use the material tray 3 to block the input straw, then drive the rotating motor 16 to drive the limiting seat 4 and the dial plate 5 on its outer side to rotate, so that the straw is rotated and moved. In this process, the dial plate 5 arranged inside the limiting seat 4 is used to transmit hot air through the annular hollow mechanism at its bottom and the air guide 6 connected to the outside, and finally the hot air is guided to the surface of the straw through the exhaust pipe 13 to remove the moisture contained in the straw to achieve the drying effect. After this arrangement, the straw can be put into production operation without long-term drying, which shortens the time of drying. During the biomass fuel production cycle, it also avoids the situation where straw with excessive humidity causes blockage. The transmission gear 12 is further used to drive the outer filter frame 10 at its lower end to rotate through the outer ring frame 9 when discharging the crushed straw raw material, so that its inner surface scrapes the outer surface of the inner filter frame 8, and the straw that is not fully crushed is secondary crushed. At the same time, the brush body 18 on the inner side of the positioning frame 17 can also be used to conveniently push out the straw inside the outer filter frame 10, effectively avoiding the occurrence of material blockage, enriching the equipment's use functions while reducing the difficulty of work, and facilitating the straw crushing operation.

[0039] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0040] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A straw crusher for biomass fuel production, characterized in that: include: A crusher (1) and a conveyor belt (2) at the bottom thereof for conveying crushed straw raw materials; A material tray (3) for placing straw is disposed inside the upper end of the crusher (1), a limiting seat (4) for guiding the straw outward is disposed inside the material tray (3), and a hot air blower (15) for applying hot air to the straw to form a drying process is disposed inside the limiting seat (4); The crusher (1) is provided with a layered inner ring cylinder (7) inside, and an inner filter frame (8) for discharging materials is provided at the lower end of the inner ring cylinder (7). An outer filter frame (10) is provided between the crusher (1) and the inner ring cylinder (7) and is displaced with the inner filter frame (8) to perform secondary crushing on incompletely crushed straw. Positioning frames (17) are provided between adjacent outer filter frames (10), and a brush body (18) for cleaning mesh holes is provided on the inner side of the positioning frame (17).

2. A straw crusher for biomass fuel production according to claim 1, characterized in that: A shifting plate (5) for shifting the straw to move it is arranged on the outer side of the limiting seat (4), and a positioning notch (14) for the lower row of straw is arranged inside one side of the material tray (3).

3. A straw crusher for biomass fuel production according to claim 2, characterized in that: An air guide pipe (6) for transmitting hot air is arranged at the upper end of the paddle (5), and exhaust pipes (13) for guiding the hot air to blow toward the straw are arranged on both sides of the air guide pipe (6).

4. The straw crusher for biomass fuel production according to claim 1, characterized in that: An outer ring frame (9) for mounting an outer filter frame (10) is arranged between the crusher (1) and the inner ring cylinder (7), and an inner convex seat (11) protruding from a plate body on one side of the outer ring frame (9) for rotating mounting is arranged on the inner side of the crusher (1).

5. The straw crusher for biomass fuel production according to claim 1, characterized in that: The crusher (1) is also provided with a transmission gear (12) meshingly connected with the outer side of the upper end of the outer ring frame (9) to drive the outer filter frame (10) to rotate and stagger with the inner filter frame (8).

6. The straw crusher for biomass fuel production according to claim 1, characterized in that: The upper end of the material tray (3) is provided with a rotating motor (16) for driving the limiting seat (4) to rotate.

7. The straw crusher for biomass fuel production according to claim 1, characterized in that: The bottom of the crusher (1) is an inverted cone-shaped opening structure, which is connected to the top of one end of the conveyor belt (2).