Welding gap spraying treatment device for iron can production
By designing a welded gap spraying treatment device for iron can production, including frame, threaded rod, motor, spray head, air drying mechanism, clamping mechanism and stabilizing mechanism, the problems of poor spray uniformity and complex operation in the existing devices are solved, and efficient and uniform spraying and rapid air drying are achieved, which significantly improves the quality and production efficiency of the iron can.
Patent Information
- Application Number
- CN202420578790.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-03-22
AI Technical Summary
In the production of existing iron cans, the welding gap spraying treatment device has problems such as difficult to ensure uniformity of spraying, complex operation, low production efficiency and difficult maintenance.
A welded gap spraying treatment device for iron can production, including a frame, threaded rod, motor, spray head, air drying mechanism, clamping mechanism and stabilizing mechanism is designed. The device achieves efficient, uniform spraying and rapid air drying through adaptive clamping mechanism, flexible spray head position adjustment, optimized design of air drying mechanism and automated control.
It improves the uniformity and efficiency of spraying, reduces operating complexity and production costs, enhances the practicality and flexibility of the device, and significantly improves the quality and production efficiency of the iron can.
Smart Images

Figure CN222753588U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of iron can production, in particular to a welding gap spraying treatment device for iron can production. Background Art
[0002] In the process of iron can production, welding plays a vital role. Through welding, the various parts of the iron can are tightly combined to form a complete and solid container. However, the gap problem that is difficult to avoid during the welding process not only destroys the overall appearance of the iron can, but may also have a negative effect on the sealing and corrosion resistance of the iron can. Therefore, precise spraying of welding gaps to improve the overall quality and performance of the iron can has become an indispensable part of the iron can production process.
[0003] Although there are some spray treatment devices for iron can welding gaps in the current market, they have exposed many problems in practical applications. One of the most significant problems is that the uniformity of spraying is difficult to ensure, which leads to uneven coating thickness at the gap, seriously affecting the overall effect of spraying. In addition, after spraying, it is often necessary to transfer the iron can to other locations for drying, which not only increases the complexity of operation, but also reduces production efficiency. What is more complicated is that the structural design of some devices is too complicated and extremely inconvenient to operate, which undoubtedly increases production costs and the difficulty of maintenance. Utility Model Content
[0004] In order to solve the problems existing in the background technology, the utility model provides a welding gap spraying treatment device for iron can production.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a welding gap spray treatment device for iron can production, comprising a frame, a threaded rod 1, a motor 1, a motor 3, a threaded rod 2, a motor 4, a slider, a spray head, an air drying mechanism, a clamping mechanism and a stabilizing mechanism;
[0006] A slide groove 1 is provided at the bottom end of the frame along the length direction, and a threaded rod 1 is provided in the slide groove 1, one end of the threaded rod 1 is fixedly connected to the inner wall of the slide groove 1, and the other end of the threaded rod 1 is fixedly connected to the output shaft of a motor 1, and the motor 1 is fixed to the frame, the air-drying mechanism is threadedly connected to the threaded rod 1, the inner wall on one side of the frame is fixedly connected to the clamping mechanism, and the inner wall on the other side of the frame is fixedly connected to the stabilizing mechanism, the stabilizing mechanism and the clamping mechanism are arranged correspondingly, a long hole is provided at the top of the frame, a threaded rod 2 is provided in the long hole, one end of the threaded rod 2 is fixedly connected to the inner wall of the long hole, and the other end of the threaded rod 2 is fixedly connected to the output shaft of a motor 4, and the motor 4 is fixed to the frame, the slider is threadedly connected to the threaded rod 2, and the lower end of the slider is fixedly connected to the spray head.
[0007] Compared with the prior art, the beneficial effects of the utility model are:
[0008] 1. Efficient clamping and stabilization: This device adopts an adaptive clamping mechanism, which can firmly clamp iron cans of different sizes, and provide additional support through the stabilizing mechanism to ensure the stability of the iron cans during the spraying process, thereby avoiding problems such as uneven spraying or iron can displacement, and improving the spraying quality and efficiency.
[0009] 2. Flexible spraying adaptability: The spray head position of this device is adjustable, which can not only achieve uniform horizontal spraying, but also meet the spraying requirements of annular welding gaps. Driven by a motor, the spray head can move back and forth horizontally or spray at a fixed position, so that the device can flexibly cope with welding gaps of different shapes and positions, enhancing the practicality and flexibility of the device.
[0010] 3. Air-drying mechanism optimizes spraying effect: This device is equipped with an air-drying mechanism, which can quickly dry the paint on the surface of the iron can during or after spraying, improve paint adhesion and drying efficiency, avoid paint flowing or accumulation, further optimize the spraying effect, and improve product quality.
[0011] 4. Easy operation and intelligent operation: This device realizes automatic control through the cooperation of the motor and the threaded rod, simplifies the operation process and reduces the need for manual intervention. At the same time, by adjusting the air door position of the air drying mechanism, the size and direction of the air flow can be accurately controlled, realizing intelligent air drying operation and improving work efficiency.
[0012] In summary, the welding gap spraying treatment device for iron can production of the utility model not only improves production efficiency and product quality, but also reduces operation difficulty and labor costs, and provides an effective solution for welding gap spraying treatment in the iron can production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a front view of the utility model.
[0014] Figure 2 It is a schematic diagram of the air-drying mechanism of the utility model;
[0015] Figure 3 It is a schematic diagram of the clamping mechanism of the utility model;
[0016] Figure 4 It is a schematic diagram of the stabilizing mechanism of the utility model. DETAILED DESCRIPTION
[0017] The technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0018] This embodiment describes a welding gap spray treatment device for iron can production, including a frame 1, a threaded rod 1 2, a motor 1 3, a motor 3 11, a threaded rod 2 20, a motor 4 21, a slider 22, a spray head 23, an air drying mechanism, a clamping mechanism and a stabilizing mechanism;
[0019] A slide groove 1 is provided at the bottom end of the frame 1 along the length direction, and a threaded rod 2 is provided in the slide groove 1, one end of the threaded rod 2 is fixedly connected to the inner wall of the slide groove 1, and the other end of the threaded rod 2 is fixedly connected to the output shaft of a motor 3, and the motor 3 is fixed on the frame 1, and the air-drying mechanism is threadedly connected to the threaded rod 2, the inner wall on one side of the frame 1 is fixedly connected to the clamping mechanism, and the inner wall on the other side of the frame 1 is fixedly connected to the stabilizing mechanism, and the stabilizing mechanism and the clamping mechanism are arranged correspondingly, and a long hole is provided at the top of the frame 1, and a threaded rod 20 is provided in the long hole, one end of the threaded rod 20 is fixedly connected to the inner wall of the long hole, and the other end of the threaded rod 20 is fixedly connected to the output shaft of a motor 4 21, and the motor 4 21 is fixed on the frame 1, and the slider 22 is threadedly connected to the threaded rod 20, and the lower end of the slider 22 is fixedly connected to the spray head 23.
[0020] The air drying mechanism includes a sliding seat 4, a fan cover 5, a motor 2 6, a rotating rod 7, a connecting rod 8, a damper 9 and an electric fan 10;
[0021] The slide 4 is threadedly connected to the threaded rod 2, and the upper end of the slide 4 is fixedly connected to the fan cover 5. The upper end of the fan cover 5 is open, and the opening is blocked by a damper 9. The inner wall of the damper 9 is fixedly connected to one end of a connecting rod 8, and the other end of the connecting rod 8 is fixedly connected to the side wall of a rotating rod 7. One end of the rotating rod 7 is rotatably connected to the inner wall of the fan cover 5, and the other end of the rotating rod 7 is fixedly connected to the output shaft of a motor 2 6. The motor 2 6 is fixed on the fan cover 5, and an electric fan 10 is fixed to the bottom end of the fan cover 5.
[0022] The clamping mechanism includes a turntable 12 and four clamping units;
[0023] One end surface of the rotating disk 12 is evenly distributed with four slide grooves 2, and each slide groove 2 is provided with a clamping unit.
[0024] Each of the clamping units includes a slide bar 13, a compression spring 14, a clamping plate 15 and a rubber pad 16;
[0025] Both ends of the slide rod 13 are fixedly connected to the corresponding inner wall of the second slide groove, the clamping plate 15 is slidably connected to the slide rod 13, the compression spring 14 is sleeved on the slide rod 13, one end of the compression spring 14 is fixedly connected to the inner wall of the second slide groove, and the other end of the compression spring 14 is fixedly connected to the clamping plate 15, and the inner wall of the clamping plate 15 is provided with a rubber pad 16.
[0026] The stabilizing mechanism includes an electric telescopic rod 17, a top head 18, a plurality of torsion springs and a plurality of support plates 19;
[0027] The fixed end of the electric telescopic rod 17 is fixedly connected to the inner wall of the frame 1, and the telescopic end of the electric telescopic rod 17 is rotatably connected to one end of the top head 18. The other end of the top head 18 is evenly provided with a plurality of support plates 19 along the peripheral wall, and each support plate 19 is connected to the top head 18 through a torsion spring.
[0028] When using the utility model, first, place the iron can that needs to be sprayed on the clamping mechanism. The clamping mechanism is composed of a turntable 12 and four clamping units. Each clamping unit can adaptively clamp iron cans of different sizes through the cooperation of a slide bar 13, a compression spring 14, a clamping plate 15 and a rubber pad 16 to ensure the stability of the iron can during the spraying process. Next, start the electric telescopic rod 17 of the stabilizing mechanism to move the top head 18 to the other end of the iron can. When the top head 18 contacts the iron can, multiple support plates 19 will open through the action of the torsion spring, so as to be close to the outer wall of the iron can, provide additional support for the iron can, and further enhance its stability during the spraying process. Then, according to the spraying requirements, the position of the spray head 23 is adjusted. If it is necessary to spray a horizontal welding gap, after the external spraying pipe is connected to the spray head 23, the motor 4 21 is started, and the spray head 23 will move back and forth horizontally on the surface of the iron can along with the rotation of the threaded rod 20, so as to achieve a uniform spraying effect; if it is necessary to spray an annular welding gap, the motor 3 11 can be started to make the turntable 12 drive the iron can to rotate. At this time, the slider 22 is moved to the desired position by the rotation of the threaded rod 20, and then the motor 4 21 is stopped to spray. This design enables the device to flexibly adapt to the welding gap spraying requirements of different shapes and positions. During the spraying process, the air drying mechanism can also be used to dry the iron can. The position of the slide seat 4 is adjusted by the motor 1 3 so that the air drying mechanism is located below the iron can, and then the electric fan 10 and the motor 2 6 are started. The electric fan 10 generates wind flow, and the motor 2 6 drives the rotating rod 7 to rotate, driving the damper 9 connected by the connecting rod 8 to move along the inner wall of the fan cover 5. By controlling the position of the air door 9, the size of the opening of the fan cover 5 can be adjusted, thereby controlling the size and direction of the wind to achieve uniform drying of the iron can.
[0029] To sum up, the utility model of the iron can production welding gap spray processing device realizes efficient, uniform spraying and rapid air drying of the iron can welding gap through the coordinated work of the clamping mechanism, the stabilizing mechanism, the spray head and the air drying mechanism, thereby improving the production efficiency and product quality.
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other forms of assembly without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes within the meaning and scope of the equivalents of the claims be included in the present invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A welding gap spraying treatment device for iron can production, characterized in that: It comprises a frame (1), a threaded rod 1 (2), a motor 1 (3), a motor 3 (11), a threaded rod 2 (20), a motor 4 (21), a slider (22), a spray head (23), an air drying mechanism, a clamping mechanism and a stabilizing mechanism; A slide groove (1) is provided at the bottom end of the frame (1) along the length direction, a threaded rod (2) is provided in the slide groove, one end of the threaded rod (2) is fixedly connected to the inner wall of the slide groove, the other end of the threaded rod (2) is fixedly connected to the output shaft of a motor (3), the motor (3) is fixed on the frame (1), the air-drying mechanism is threadedly connected to the threaded rod (2), the inner wall of one side of the frame (1) is fixedly connected to the clamping mechanism, the inner wall of the other side of the frame (1) is fixedly connected to the stabilizing mechanism, the stabilizing mechanism and the clamping mechanism are arranged correspondingly, a long hole is provided at the top of the frame (1), a threaded rod (20) is provided in the long hole, one end of the threaded rod (20) is fixedly connected to the inner wall of the long hole, the other end of the threaded rod (20) is fixedly connected to the output shaft of a motor (21), the motor (21) is fixed on the frame (1), the slider (22) is threadedly connected to the threaded rod (20), and the lower end of the slider (22) is fixedly connected to the spray head (23).
2. The welding gap spraying treatment device for iron can production according to claim 1 is characterized in that: The air-drying mechanism comprises a sliding seat (4), a fan cover (5), a second motor (6), a rotating rod (7), a connecting rod (8), a damper (9) and an electric fan (10); The slide seat (4) is threadedly connected to the threaded rod 1 (2); the upper end of the slide seat (4) is fixedly connected to the fan cover (5); the upper end of the fan cover (5) is open, and the open end is blocked by a damper (9); the inner wall of the damper (9) is fixedly connected to one end of the connecting rod (8); the other end of the connecting rod (8) is fixedly connected to the side wall of the rotating rod (7); one end of the rotating rod (7) is rotatably connected to the inner wall of the fan cover (5); the other end of the rotating rod (7) is fixedly connected to the output shaft of the motor 2 (6); the motor 2 (6) is fixed on the fan cover (5); and an electric fan (10) is fixed to the inner bottom end of the fan cover (5).
3. According to claim 1, a welding gap spraying treatment device for iron can production is characterized in that: The clamping mechanism comprises a rotating disk (12) and four clamping units; One end surface of the rotating disk (12) is evenly provided with four slide grooves 2, and each slide groove 2 is provided with a clamping unit.
4. The welding gap spraying treatment device for iron can production according to claim 3 is characterized in that: Each of the clamping units comprises a sliding rod (13), a compression spring (14), a clamping plate (15) and a rubber pad (16); Both ends of the slide bar (13) are fixedly connected to the corresponding inner wall of the second slide groove, the clamping plate (15) is slidably connected to the slide bar (13), the compression spring (14) is sleeved on the slide bar (13), one end of the compression spring (14) is fixedly connected to the inner wall of the second slide groove, and the other end of the compression spring (14) is fixedly connected to the clamping plate (15), and the inner wall of the clamping plate (15) is provided with a rubber pad (16).
5. According to claim 1, a welding gap spraying treatment device for iron can production is characterized in that: The stabilizing mechanism comprises an electric telescopic rod (17), a top head (18), a plurality of torsion springs and a plurality of support plates (19); The fixed end of the electric telescopic rod (17) is fixedly connected to the inner wall of the frame (1), and the telescopic end of the electric telescopic rod (17) is rotatably connected to one end of a top head (18). The other end of the top head (18) is evenly provided with a plurality of support plates (19) along the peripheral wall, and each support plate (19) is connected to the top head (18) via a torsion spring.