Plate-type solar automatic gluing equipment
By introducing a corrected structure and an automatic loading structure into the panel solar automatic glue coating equipment, the problem of solar panel position shift and lack of automatic loading is solved, and efficient and uniform glue coating effect and simplified operation process is achieved.
Patent Information
- Application Number
- CN202421358595.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing panel-type automatic solar glue coating device has problems with solar panel position offset during use, resulting in uneven glue coating and lack of automatic loading design, which reduces the efficiency of the glue coating process.
A plate-type solar automatic glue coating equipment including a conveyor belt, glue coating structure, a deviation correction structure and an automatic loading structure are designed. The deviation correction structure realizes automatic deviation correction of solar panels through mounting frames, telescopic cylinders, push plates and position sensors, and the automatic loading structure realizes automatic loading of solar panels through fixed distance lifting and pushing portions.
Through automatic deviation correction and automatic loading functions, the glue coating efficiency and glue coating quality of solar panels are improved, and the operation process is simplified.
Smart Images

Figure CN222753680U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate-type solar energy production and processing, and in particular to automatic gluing equipment for plate-type solar energy. Background Art
[0002] The plate-type solar water heater is designed and developed for small high-rise residential buildings. During the production process of the plate-type solar water heater, it is necessary to apply glue to the four sides of the solar panel, and then bond the glued solar panel to the mounting frame. In the prior art, CNC glue coating equipment is commonly used to implement the glue coating operation of the solar panel. When using it, the staff loads and unloads the materials one by one. Although the glue coating effect is good, the repeated loading and unloading operations of the staff are time-consuming and labor-intensive.
[0003] To this end, Chinese patent CN215465686U proposes an automatic gluing device for panel-type solar energy, which realizes automatic gluing of the four sides of the continuously transported solar panels through a conveyor belt and a gluing structure. Compared with traditional CNC gluing equipment, this device has a higher gluing efficiency. However, the device has the following disadvantages during use: the solar panels transported by the conveyor belt are not transported to the bottom of the gluing structure in a straight line, and there is a position offset problem, which leads to the gluing structure not being properly glued, and the device has no automatic feeding design, which reduces the efficiency of the entire gluing process. Therefore, this device needs to be improved. Utility Model Content
[0004] The purpose of the utility model is to solve the problems raised in the above background technology, and then proposes a plate-type solar automatic glue coating equipment.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] A panel-type solar automatic gluing device comprises a conveyor belt, a gluing structure, a deviation correction structure and an automatic feeding structure; the conveyor belt is provided with a gluing structure and a deviation correction structure, and there are two groups of deviation correction structures which are symmetrically arranged on the feeding side of the gluing mechanism for automatic deviation correction of solar panels entering the conveyor belt; an automatic feeding structure is provided on one side of the feeding end of the conveyor belt, and the automatic feeding structure comprises a fixed-distance lifting part and a pushing part, and the fixed-distance lifting part cooperates with the pushing part to automatically push the solar panel onto the conveyor belt.
[0007] Furthermore, the correction structure includes a mounting frame, a telescopic cylinder, a push plate and a position sensor; the mounting frame is arranged on a conveyor belt and a telescopic cylinder and a position sensor for detecting the position of a solar panel are installed thereon, the telescopic cylinder is electrically connected to the position sensor so that when the position sensor detects the solar panel, the telescopic cylinder is extended, the telescopic cylinder is horizontally arranged and a push plate for contacting the solar panel is connected to its telescopic end.
[0008] Furthermore, the fixed-distance lifting part includes a bottom plate, a guide rod, a top plate, a lead screw, a drive motor and a slide plate; three guide rods are vertically arranged on the bottom plate, the top ends of the three guide rods are commonly connected to a top plate, a lead screw is vertically rotatably connected between the top plate and the bottom plate, and the end of the lead screw is connected to the drive motor arranged on the top plate so that the drive motor operates to rotate the lead screw, and a slide plate for placing solar panels is horizontally matched with the lead screw and the three guide rods.
[0009] Furthermore, the driving motor adopts a servo motor to improve driving accuracy.
[0010] Furthermore, the pushing part includes a stand, a pushing cylinder and a pushing plate; the stand is arranged on the bottom plate, and the push cylinder is horizontally installed on the stand, and the telescopic end of the push cylinder is connected to the push plate for contacting the solar panel.
[0011] Furthermore, the automatic loading structure also includes two groups of rotating parts, which are symmetrically arranged on the skateboard, and a placement cavity adapted to the width of the solar panel is formed between the two groups of rotating parts. Each group of rotating parts is composed of a plurality of rotating rollers, which are vertically rotatably arranged on the skateboard, and the ends of the rotating rollers extend above the top plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model realizes automatic feeding, deviation correction and automatic gluing of a plurality of solar panels by arranging a conveyor belt, a gluing structure, a deviation correction structure and an automatic feeding structure. The operation is simple, the gluing efficiency of the solar panels is greatly improved, and the gluing quality is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a working schematic diagram of the utility model;
[0016] Among them: 1. Conveyor belt; 2. Glue coating structure; 3. Correction structure; 31. Mounting frame; 32. Telescopic cylinder; 33. Push plate; 34. Position sensor; 4. Automatic feeding structure; 41. Bottom plate; 42. Guide rod; 43. Top plate; 44. Lead screw; 441. Drive motor; 45. Slide plate; 46. Stand; 47. Push cylinder; 48. Push plate; 49. Rotating roller. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:
[0018] See attached Figure 1 -Attached Figure 2 As shown, a panel-type solar automatic gluing equipment comprises a conveyor belt 1, a gluing structure 2, a correcting structure 3 and an automatic feeding structure 4; the conveyor belt 1 is provided with a gluing structure 2 and a correcting structure 3, and the correcting structure 3 has two groups and is symmetrically arranged on the feeding side of the gluing mechanism for automatic correcting operations on solar panels entering the conveyor belt 1; an automatic feeding structure 4 is provided on one side of the feeding end of the conveyor belt 1, and the automatic feeding structure 4 comprises a fixed-distance lifting part and a pushing part, and the fixed-distance lifting part cooperates with the pushing part to automatically push the solar panel onto the conveyor belt 1.
[0019] During the implementation of this device, the solar panels are neatly stacked and placed on the fixed-distance lifting part in advance. When in use, the pushing part operates to push the top solar panel onto the conveyor belt 1. After the pushing action is completed, the pushing part resets, and the fixed-distance lifting part lifts the next solar panel to fill the position. At the same time, the solar panel transported to the conveyor belt 1 is corrected by the deviation correction structure 3 and then transported to the gluing structure 2 for automatic gluing. After the gluing of the solar panel is completed, the pushing part operates again, thereby reciprocating to realize the automatic loading, deviation correction and automatic gluing operations of several solar panels.
[0020] Specifically, the deviation-correcting structure 3 includes a mounting frame 31, a telescopic cylinder 32, a push plate 33 and a position sensor 34; the mounting frame 31 is arranged on the conveyor belt 1 and the telescopic cylinder 32 and the position sensor 34 for detecting the position of the solar panel are installed thereon, the telescopic cylinder 32 is electrically connected to the position sensor 34 so that when the position sensor 34 detects the solar panel, the telescopic cylinder 32 is extended, the telescopic cylinder 32 is horizontally arranged and the telescopic end thereof is connected with the push plate 33 for contacting the solar panel; during implementation, when the position sensor 34 detects the solar panel, at this time, the telescopic cylinder 32 operates to drive the push plate 33 forward, and the push plates 33 in the two sets of deviation-correcting structures 3 approach each other at the same time, so that the solar panel is finally located in the middle of the conveyor belt 1.
[0021] Specifically, the fixed-distance lifting part includes a bottom plate 41, a guide rod 42, a top plate 43, a lead screw 44, a drive motor 441 and a slide plate 45; three guide rods 42 are vertically arranged on the bottom plate 41, and the top ends of the three guide rods 42 are commonly connected to a top plate 43, a lead screw 44 is vertically rotatably connected between the top plate 43 and the bottom plate 41, and the end of the lead screw 44 is connected to a drive motor 441 arranged on the top plate 43 so that the drive motor 441 operates to rotate the lead screw 44, and the lead screw 44 and the three guide rods 42 are commonly horizontally matched with a slide plate 45 for placing solar panels; during the implementation process, the rotation time of the drive motor 441 is pre-adjusted each time so that the lifting distance of the slide plate 45 adapts to the thickness of the solar panel, and then the solar panels are stacked and placed on the slide plate 45, and then the drive motor 441 is started, and the drive motor 441 operates to drive the lead screw 44 to rotate, and finally the slide plate 45 is moved up a fixed distance; wherein, the drive motor 441 adopts a servo motor to improve the driving accuracy.
[0022] Specifically, the pushing part includes a stand 46, a pushing cylinder 47 and a pushing plate 48; the stand 46 is arranged on the base plate 41, and a pushing cylinder 47 is horizontally installed on the stand 46, and the telescopic end of the pushing cylinder 47 is connected to a pushing plate 48 for contacting the solar panel; during the implementation process, the operation of the pushing cylinder 47 drives the pushing plate 48 to perform a pushing action.
[0023] In addition, taking into account the positioning accuracy of the solar panel, the automatic loading structure 4 also includes two groups of rotating parts, which are symmetrically arranged on the slide plate 45. A placement cavity adapted to the width of the solar panel is formed between the two groups of rotating parts. Each group of rotating parts is composed of a plurality of rotating rollers 49, which are vertically rotatably arranged on the slide plate 45, and the ends of the rotating rollers 49 extend above the top plate 43.
[0024] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.
Claims
1. A plate-type solar automatic gluing device, comprising a conveyor belt (1) and a gluing structure (2); characterized in that: The conveyor belt (1) is also provided with a deviation correction structure (3), which has two groups and is symmetrically arranged on the feeding side of the gluing mechanism; an automatic feeding structure (4) is provided on one side of the feeding end of the conveyor belt (1), and the automatic feeding structure (4) comprises a fixed-distance lifting part and a pushing part, and the fixed-distance lifting part cooperates with the pushing part to automatically push the solar panel onto the conveyor belt (1).
2. The plate-type solar automatic gluing equipment according to claim 1 is characterized in that: The deviation correction structure (3) comprises a mounting frame (31), a telescopic cylinder (32), a push plate (33) and a position sensor (34); the mounting frame (31) is arranged on the conveyor belt (1) and the telescopic cylinder (32) and the position sensor (34) are installed thereon, the telescopic cylinder (32) is electrically connected to the position sensor (34), the telescopic cylinder (32) is arranged horizontally and the push plate (33) is connected to the telescopic end thereof.
3. The plate-type solar automatic gluing equipment according to claim 1 is characterized in that: The fixed-distance lifting part comprises a bottom plate (41), a guide rod (42), a top plate (43), a lead screw (44), a driving motor (441) and a slide plate (45); three guide rods (42) are vertically arranged on the bottom plate (41), the top ends of the three guide rods (42) are commonly connected to a top plate (43), a lead screw (44) is vertically rotatably connected between the top plate (43) and the bottom plate (41), and the end of the lead screw (44) is connected to a driving motor (441) arranged on the top plate (43), and a slide plate (45) is horizontally matched with the lead screw (44) and the three guide rods (42).
4. The plate-type solar automatic gluing equipment according to claim 3 is characterized in that: The driving motor (441) is a servo motor.
5. The plate-type solar automatic gluing equipment according to claim 3 is characterized in that: The pushing part comprises a stand (46), a pushing cylinder (47) and a pushing plate (48); the stand (46) is arranged on the bottom plate (41), and a pushing cylinder (47) is horizontally installed on the stand (46), and the pushing plate (48) is connected to the telescopic end of the pushing cylinder (47).
6. The plate-type solar automatic gluing equipment according to claim 3 is characterized in that: The automatic loading structure (4) further comprises two groups of rotating parts, the two groups of rotating parts are symmetrically arranged on the slide plate (45), a placement cavity adapted to the width of the solar panel is formed between the two groups of rotating parts, each group of rotating parts is composed of a plurality of rotating rollers (49), the rotating rollers (49) are vertically rotatably arranged on the slide plate (45), and the ends of the rotating rollers (49) extend above the top plate (43).
Citation Information
Patent Citations
Plate-type solar automatic gluing device
CN215465686U