Anti-acid mist zirconium silicate pickling tank
By designing an anti-acid mist zirconium silicate pickling tank, using flowing acid liquid and unique exhaust channels, the problem of acid gas pollution in the zirconium silicate production process is solved, and the effect of environmental purification and energy consumption reduction is achieved.
Patent Information
- Application Number
- CN202421454353.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The pickling process in the existing zirconium silicate production process leads to a cover of acid gas, which seriously pollutes the environment.
A zirconium silicate pickling tank is designed to use a flowing acid solution for pickling, without stirring, and a unique exhaust passage is set up, including an arc baffle, a first vertical baffle, a second vertical baffle and a exhaust duct to form an acid gas exhaust passage to extract the acid gas formed during pickling.
It effectively reduces the volatility of acid liquid and the formation of acid mist, purifies the process environment, reduces energy consumption, and achieves the effect of pickling and iron removal.
Smart Images

Figure CN222753907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the production of zirconium silicate micropowder, and more specifically to an acid mist-proof zirconium silicate acid washing tank. Background Art
[0002] Zirconium silicate is an important industrial raw material, widely used in building materials such as ceramics, glass, and enamel. In recent years, with the development of science and technology, zirconium silicate has also been widely used in high-tech industries such as electronics, semiconductors, and solar energy.
[0003] The pickling process in the current zirconium silicate production process is to put zirconium silicate and acid into a pickling tank, and then stir them for pickling. During the stirring process, the pickling workshop is covered with acid gas, causing serious environmental pollution. Utility Model Content
[0004] In view of the above problems, the utility model provides an acid mist proof zirconium silicate pickling tank, which does not use stirring for pickling, and at the same time improves the process environment after the pickling is completed by providing a unique exhaust channel.
[0005] The invention discloses an acid mist-proof zirconium silicate pickling tank, comprising an upper tank, a lower tank integrally connected to the upper tank, a feed pipe and an acid liquid inlet pipe, wherein the upper tank is covered with a tank cover, a zirconium silicate discharge pipe is provided at the bottom of the lower tank, an acid liquid circulation pipe is connected to the lower tank, a circulation pump is installed on the acid liquid circulation pipe, the other end of the acid liquid circulation pipe is connected to the acid liquid inlet pipe, the feed pipe and the acid liquid inlet pipe respectively pass through the tank cover, the outlet of the feed pipe is located in a cavity formed by the upper tank and the tank cover, and the outlet of the acid liquid inlet pipe is located in a cavity formed by the upper tank and the tank cover.
[0006] Optionally, a horizontal baffle is installed in the upper tank, and the feed pipe and the acid liquid inlet pipe each pass through the horizontal baffle.
[0007] Optionally, a horizontal baffle is installed in the upper tank, a plurality of liquid distribution holes are opened on the horizontal baffle, the liquid outlet of the acid liquid inlet pipe is located above the horizontal baffle, and the feed pipe passes through the horizontal baffle.
[0008] Optionally, the distance between the upper surface of the horizontal baffle and the liquid outlet of the acid inlet pipe is 2 mm-6 mm.
[0009] Optionally, the acid mist-proof zirconium silicate pickling tank also includes an arc-shaped baffle, a first vertical baffle, a second vertical baffle and an exhaust pipe, the first vertical baffle is connected to the lower end of the arc-shaped baffle, the second vertical baffle is installed on the upper surface of the horizontal baffle, the arc-shaped baffle is located above the horizontal baffle, the upper end of the arc-shaped baffle is connected to the tank wall of the upper tank, the bottom surface of the first vertical baffle is located between the top surface and the bottom surface of the second vertical baffle, an acid gas exhaust channel is formed between the first vertical baffle and the second vertical baffle, and the exhaust port of the exhaust pipe is located above the arc-shaped baffle.
[0010] Optionally, the air outlet is trumpet-shaped.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The acid mist-proof zirconium silicate pickling tank provided by the utility model does not use stirring for pickling, and simultaneously improves the process environment after the pickling is completed by arranging a unique exhaust channel. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of a horizontal baffle structure of the utility model;
[0016] Figure 3 This is a position relationship diagram of the first vertical baffle and the second vertical baffle of the utility model.
[0017] Explanation of the reference numerals: 101, upper tank, 102, lower tank, 103, tank cover, 104, zirconium silicate discharge pipe, 105, acid liquid circulation pipe, 106, circulation pump, 107, feed pipe, 108, acid liquid inlet pipe, 109, horizontal baffle, 110, liquid distribution hole, 111, arc baffle, 112, first vertical baffle, 113, second vertical baffle, 114, acid gas discharge channel, 115, exhaust pipe. DETAILED DESCRIPTION
[0018] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, or it can be an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0019] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, "multiple" means two or more, unless otherwise precisely and specifically specified.
[0020] The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0021] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0022] The following specific embodiments are used to describe the technical solution of the utility model in detail. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described in detail in some embodiments.
[0023] Please refer to Figure 1 , Figure 1 The utility model provides an acid mist-proof zirconium silicate acid washing tank.
[0024] The invention discloses an acid mist-proof zirconium silicate pickling tank, comprising an upper tank 101, a lower tank 102 integrally connected with the upper tank 101, a feed pipe 107 and an acid liquid inlet pipe 108, wherein the upper tank 101 is covered with a tank cover 103, a zirconium silicate discharge pipe 104 is provided at the bottom of the lower tank 102, an acid liquid circulation pipe 105 is connected to the lower tank 102, a circulation pump 106 is installed on the acid liquid circulation pipe 105, the other end of the acid liquid circulation pipe 105 is connected to the acid liquid inlet pipe 108, the feed pipe 107 and the acid liquid inlet pipe 108 respectively pass through the tank cover 103 (the tank cover 103 is provided with holes for matching the feed pipe 107 and the acid liquid inlet pipe 108 to pass through), the outlet of the feed pipe 107 is located in a cavity formed by the upper tank 101 and the tank cover 103, and the outlet of the acid liquid inlet pipe 108 is located in the cavity formed by the upper tank 101 and the tank cover 103.
[0025] The upper trough 101 is square and the lower trough 102 is in the shape of a chamfered pyramid. The upper trough 101 and the lower trough 102 are supported by supporting feet connected to the lower trough 102. The supporting feet are located on the bottom surface. A filter screen is installed at the entrance of the acid circulation pipe 105. The aperture of the filter screen is selected according to the particle size of zirconium silicate. The function of the filter screen is to prevent zirconium silicate from entering the acid circulation pipe 105.
[0026] By setting up the acid circulation pipe 105, the circulation pump 106 and the acid inlet pipe 108, the zirconium silicate is equivalent to being immersed in the flowing acid solution, so as to carry out pickling and iron removal, realizing the pickling function, and no stirring is used, which reduces energy consumption, and at the same time reduces the volatilization of the acid solution and the formation of acid mist.
[0027] In one or more embodiments of the present invention, a horizontal baffle 109 is installed in the upper tank 101, and the horizontal baffle 109 blocks the acid gas below it. At this time, the feed pipe 107 and the acid liquid inlet pipe 108 both pass through the horizontal baffle 109 (the horizontal baffle 109 is provided with a hole for the feed pipe 107 and the acid liquid inlet pipe 108 to pass through).
[0028] The horizontal baffle 109 can be connected by setting a hook on the edge of the horizontal baffle 109 and a ring on the groove wall of the upper groove 101, or by setting a groove on the bottom edge of the horizontal baffle 109 and a protrusion on the groove wall of the upper groove 101, or by directly welding the horizontal baffle 109 to the groove wall of the upper groove 101, which is not specifically limited here.
[0029] In one or more embodiments of the present invention, please refer to Figure 2 , Figure 2This is a schematic diagram of a horizontal baffle structure of the utility model. A plurality of liquid distribution holes 110 are provided on the horizontal baffle 109. At this time, the liquid outlet of the acid liquid inlet pipe 108 is located above the horizontal baffle 109, and the feed pipe 107 passes through the horizontal baffle 109 (a hole is provided on the horizontal baffle 109 for the feed pipe 107 to pass through). After the liquid distribution holes 110 are provided, the acid liquid from the acid liquid inlet pipe 108 is dispersed into a plurality of tributaries through the liquid distribution holes 110, and flows down from the horizontal baffle 109 to the zirconium silicate to be washed, so that the acid liquid and the zirconium silicate are mixed more evenly and the impurities are removed more thoroughly.
[0030] In one or more embodiments of the present invention, the distance between the upper surface of the horizontal baffle 109 and the outlet of the acid inlet pipe 108 is 2 mm-6 mm to avoid splashing of the acid.
[0031] In one or more embodiments of the present invention, the diameter of the liquid distribution hole 11 is 2 mm-6 mm.
[0032] To discharge the acid gas overflowing from the liquid distribution hole 110, please refer to Figure 1 And reference Figure 3 The acid mist-proof zirconium silicate pickling tank also includes an arc baffle 111, a first vertical baffle 112, a second vertical baffle 113 and an exhaust pipe 115. The first vertical baffle 112 is connected to the lower end of the arc baffle 111, and the second vertical baffle 113 is installed on the upper surface of the horizontal baffle 109. The arc baffle 111 is located above the horizontal baffle 109, and the upper end of the arc baffle 111 is connected to the groove wall of the upper groove 101 (at this time, the feed pipe 107 and the acid liquid feed pipe 108 each pass through the arc baffle 111, and the arc baffle 1 11 is provided with a hole for the feed pipe 107 and the acid liquid inlet pipe 108 to pass through), the bottom surface of the first vertical baffle 112 is located between the top surface and the bottom surface of the second vertical baffle 113, an acid gas discharge channel 114 is formed between the first vertical baffle 112 and the second vertical baffle 113, an exhaust pipe 115 passes through the tank cover 103 (the tank cover 103 is provided with a hole for the exhaust pipe 115 to pass through), the exhaust port of the exhaust pipe 115 is located above the arc-shaped baffle 111, and the exhaust pipe 115 is connected to an exhaust fan (not shown in the figure).
[0033] A unique acid gas extraction system is formed by the arc baffle 111, the first vertical baffle 112, the second vertical baffle and the horizontal baffle 109, which extracts and processes the acid gas generated during pickling and purifies the environmental space.
[0034] In one or more embodiments of the present invention, the air outlet is trumpet-shaped.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.
Claims
1. An acid mist-proof zirconium silicate pickling tank, comprising an upper tank (101), a lower tank (102) integrally connected to the upper tank (101), a feed pipe (107) and an acid liquid feed pipe (108), the upper tank (101) is covered with a tank cover (103), and the bottom of the lower tank (102) is provided with a zirconium silicate discharge pipe (104), characterized in that: The lower tank (102) is connected to an acid liquid circulation pipe (105), a circulation pump (106) is installed on the acid liquid circulation pipe (105), the other end of the acid liquid circulation pipe (105) is connected to an acid liquid inlet pipe (108), the feed pipe (107) and the acid liquid inlet pipe (108) respectively pass through the tank cover (103), the outlet of the feed pipe (107) is located in a cavity formed by the upper tank (101) and the tank cover (103), and the outlet of the acid liquid inlet pipe (108) is located in a cavity formed by the upper tank (101) and the tank cover (103).
2. The acid mist-proof zirconium silicate pickling tank according to claim 1, characterized in that: The upper tank (101) is provided with a horizontal baffle (109), and the feed pipe (107) and the acid liquid feed pipe (108) respectively pass through the horizontal baffle (109).
3. The acid mist-proof zirconium silicate pickling tank according to claim 1, characterized in that: A horizontal baffle (109) is installed in the upper tank (101), and a plurality of liquid distribution holes (110) are opened on the horizontal baffle (109). The liquid outlet of the acid liquid inlet pipe (108) is located above the horizontal baffle (109), and the feed pipe (107) passes through the horizontal baffle (109).
4. The acid mist-proof zirconium silicate pickling tank according to claim 3, characterized in that: The distance between the upper surface of the horizontal baffle (109) and the liquid outlet of the acid inlet pipe (108) is 2 mm to 6 mm.
5. The acid mist-proof zirconium silicate pickling tank according to claim 3, characterized in that: The acid mist-proof zirconium silicate pickling tank further comprises an arc-shaped baffle (111), a first vertical baffle (112), a second vertical baffle (113) and an exhaust pipe (115), wherein the first vertical baffle (112) is connected to the lower end of the arc-shaped baffle (111), the second vertical baffle (113) is installed on the upper surface of the horizontal baffle (109), the arc-shaped baffle (111) is located above the horizontal baffle (109), the upper end of the arc-shaped baffle (111) is connected to the groove wall of the upper groove (101), the bottom surface of the first vertical baffle (112) is located between the top surface and the bottom surface of the second vertical baffle (113), an acid gas exhaust channel (114) is formed between the first vertical baffle (112) and the second vertical baffle (113), and the exhaust port of the exhaust pipe (115) is located above the arc-shaped baffle (111).
6. The acid mist-proof zirconium silicate pickling tank according to claim 5, characterized in that: The air outlet is trumpet-shaped.