Silencing plate punching device for automobile silencer production

By designing a sound-silence plate punching device including a workbench, a work frame and a cylinder, the problems of simple structure and inconvenient use of punching equipment in the prior art are solved, and the stability of punching quality and simplification of worker operations are achieved.

CN222754195UActive Publication Date: 2025-04-15CHANGCHUN STAR BEIJING GREAT AUTOMOTIVE COMPONENTS CO LTD
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Patent Information

Application Number
CN202421470917.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-15
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

In the production of existing automotive mufflers, the punching equipment has a simple structure and is inconvenient to use, and it is easy to cause punching deviation due to vibration. Workers need to frequently adjust the position of the muffler plate, which affects the quality of the punching.

Method used

A sound-silence plate punching device including a workbench, a work frame, a support plate, a mold plate, a telescopic rod and a cylinder is designed. The sound-silence plate and a punching mold are fixed through a support structure, and the cylinder drive punching rod is used for precise punching, and the debris generated by the punching are cleaned by a combination of a drive motor and a cleaning plate.

Benefits of technology

It improves the quality stability of punching, reduces the deviation problems caused by vibration, simplifies the worker's operating procedures, and effectively cleans up the debris generated by punching, ensuring the smooth progress of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a silencing plate punching device for automobile silencer production, which comprises a working table, a working frame is arranged on the working table, a supporting plate and a die plate are arranged in the working frame, a punching die is arranged on the die plate, a first telescopic rod is arranged at the upper end of the die plate, a first fixing plate is arranged on the first telescopic rod, and a second telescopic rod is arranged at the lower end of the first fixing plate. Second telescopic rods are arranged on the two sides of the supporting plate, second fixing plates are arranged at the upper ends of the second telescopic rods, a mounting frame is arranged at the upper end of the working frame, a movable frame is arranged in the mounting frame in a sliding connection mode, a first transverse movement air cylinder is arranged on the mounting frame, and the first transverse movement air cylinder is matched with the movable frame. A mounting block is arranged in the movable frame in a sliding connection mode, a second transverse movement air cylinder is arranged on the movable frame and matched with the mounting block, a longitudinal movement air cylinder is arranged on the mounting block, a punching rod is arranged at the output end of the longitudinal movement air cylinder, and the equipment is stable in punching and convenient to operate.
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Description

Technical Field

[0001] The utility model relates to the technical field of muffler production, and more specifically, to a muffler plate punching device for automobile muffler production. Background Art

[0002] When a car engine is working, a large amount of gas will be discharged to the outside. The gas directly impacts the outside air and produces huge noise. In order to avoid noise pollution, a muffler is needed to deal with the exhaust of exhaust. The muffler will guide the internal gas so that the gas will produce sound waves that cancel each other out when flowing, thereby reducing noise. At the same time, multiple sets of holes will be opened inside to further absorb and reduce the volume.

[0003] A car muffler is provided with a silencer plate for separating spaces. When punching holes in the silencer plate, a punching device is required. The common punching device has a relatively simple structure. When punching holes, the punching rod directly contacts the silencer plate to punch holes in the silencer plate. However, the device may vibrate when it is running. Most common punching devices do not have an alignment structure. During punching, the vibration may cause the holes to shift, affecting the quality of the punching. Moreover, punching generally requires punching holes at multiple positions. Common punching devices require workers to manually adjust the position of the silencer plate, and require frequent disassembly and assembly of the fixed structure, which is not only troublesome to operate, but also easily affects the precise alignment and the quality of the punching. In addition, during punching, the flushed fragments and debris will fall onto the device. If not cleaned up in time, a large amount of accumulation may affect the placement of the silencer plate and the contact with the punching structure, affecting the impact processing. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the problems existing in the prior art, the utility model provides a muffler plate punching device for automobile muffler production to solve the technical problems mentioned in the background technology that the common punching equipment has a simple structure and is inconvenient to use.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a muffler plate punching device for automobile muffler production, comprising a workbench, a work frame is provided on the workbench, a support plate and a mold plate are provided inside the work frame, the mold plate is located at the upper end of the support plate, a punching mold is provided on the mold plate, a first telescopic rod is provided at the upper end of the mold plate, a first fixed plate is provided at the movable end of the first telescopic rod, second telescopic rods are provided at both sides of the support plate, and a second fixed plate is provided at the movable end of the second telescopic rod;

[0008] A mounting frame is provided at the upper end of the working frame, a movable frame is slidably connected inside the mounting frame, a first transverse motion cylinder is provided at one end of the mounting frame, the movable end of the first transverse motion cylinder is connected to the movable frame, a mounting block is slidably connected inside the movable frame, a second transverse motion cylinder is provided at one end of the movable frame, the movable end of the second transverse motion cylinder cooperates with the mounting block, a longitudinal motion cylinder is provided on the mounting block, and a punching rod is provided at the output end of the longitudinal motion cylinder.

[0009] The utility model is further configured as follows: a driving motor is provided at one end of the work frame, a driving screw is provided between the work frames, the output end of the driving motor is connected to the driving screw, a cleaning plate is provided on the driving screw, and a discharge port is opened on the workbench to facilitate cleaning of debris generated by punching.

[0010] The utility model is further configured that a sliding frame is provided at the lower end of the workbench, a collecting box is provided in the sliding frame, the collecting box is slidably matched with the sliding frame, and the collecting box is matched with the discharge port to facilitate the collection of debris.

[0011] The utility model is further configured that a guide rod is provided between the working frames, and the cleaning plate is slidably matched with the guide rod to guide the cleaning plate to ensure the stability of the cleaning plate.

[0012] The utility model is further configured such that a first mounting opening and a second mounting opening are provided at one end of the working frame, the first mounting opening cooperates with the mold plate, and the second mounting opening cooperates with the support plate, so as to facilitate the installation of the silencer plate and the punching mold and avoid installation interference.

[0013] The utility model is further configured that a sliding rod is arranged in the mounting frame, sliding blocks are arranged at both ends of the movable frame, and the sliding blocks are slidably matched with the sliding rod to make the movable frame move stably.

[0014] The utility model is further configured such that a mounting seat is provided on the sliding block, the second transverse motion cylinder is arranged on the mounting seat, an extension plate is provided at one end of the mounting block, and the movable end of the second transverse motion cylinder is connected to the extension plate, so that the second transverse motion cylinder and the mounting block can be stably matched.

[0015] The utility model is further configured that sliding grooves are provided at both ends of the movable frame, sliding plates are provided at both ends of the mounting block, and the sliding plates are slidably matched with the sliding grooves to ensure stable movement of the mounting block.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a muffler plate punching device for automobile muffler production, which has the following beneficial effects:

[0018] 1. The equipment is supported by a workbench and a notification frame, and a support effect is provided by a support plate and a mold plate. The second telescopic rod, the second fixed plate and the support plate cooperate to fix the silencer plate to be punched. The first fixed plate, the first telescopic rod and the mold plate cooperate to provide another set of support structures for supporting the punching mold. By placing a suitable punching mold on the upper end of the silencer plate, the silencer plate is protected during punching. The punching equipment is guided by the holes on the punching mold, so that the punching structure passes through the impact mold to punch the silencer plate in an aligned state, thereby ensuring the stable quality of the punching.

[0019] 2. Provide an installation structure through the installation frame, provide a horizontal moving structure through the activity, the installation block and the installation frame, provide power through the cooperation of the first transverse motion cylinder and the second transverse motion cylinder, so that the installation block can move horizontally in the installation frame, and provide a punching structure through the cooperation of the longitudinal motion cylinder and the sun punching rod. Driven by the installation block, multiple positions can be punched, which is convenient for workers to operate.

[0020] 3. Through the cooperation of the driving motor, driving screw and cleaning plate, the debris, fragments and other foreign objects scattered on the workbench are cleaned up, discharged through the discharge port, and collected through the collection box. The foreign objects generated by punching are cleaned up to avoid affecting the subsequent impact processing and ensure the stable punching. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the front structure of a muffler plate punching device for automobile muffler production in the utility model;

[0022] Figure 2 This is a schematic diagram of the punching equipment structure when installing the silencer plate in the utility model;

[0023] Figure 3 This is a schematic diagram of the coordination structure between the workbench and the work frame after the installation frame is disassembled in the utility model;

[0024] Figure 4 This is a schematic diagram of the matching structure of the mounting frame and the mounting block in the utility model;

[0025] Figure 5 It is a schematic diagram of the coordination structure between the cleaning plate and the workbench after the partial work frame in the utility model is disassembled.

[0026] In the figure: 1. workbench; 2. work frame; 3. support plate; 4. mold plate; 5. first telescopic rod; 6. first fixed plate; 7. second telescopic rod; 8. second fixed plate; 9. mounting frame; 10. movable frame; 11. first transverse motion cylinder; 12. mounting block; 13. second transverse motion cylinder; 14. longitudinal motion cylinder; 15. punching rod; 16. drive motor; 17. drive screw; 18. cleaning plate; 19. discharge port; 20. sliding frame; 21. collection box; 22. guide rod; 23. first mounting port; 24. second mounting port; 25. sliding rod; 26. sliding block; 27. mounting seat; 28. extension plate; 29. ​​sliding groove; 30. sliding plate; 101. punching die; 102. silencer. DETAILED DESCRIPTION

[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0029] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0030] See also Figure 1-5 A muffler plate punching device for automobile muffler production includes a workbench 1, a work frame 2 is provided on the workbench 1, a support plate 3 and a mold plate 4 are provided inside the work frame 2, the mold plate 4 is located at the upper end of the support plate 3, a punching mold 101 is provided on the mold plate 4, a first telescopic rod 5 is provided at the upper end of the mold plate 4, a first fixed plate 6 is provided at the movable end of the first telescopic rod 5, second telescopic rods 7 are provided on both sides of the support plate 3, and a second fixed plate 8 is provided at the movable end of the second telescopic rod 7;

[0031] A mounting frame 9 is provided at the upper end of the working frame 2, and a movable frame 10 is slidably connected inside the mounting frame 9. A first transverse motion cylinder 11 is provided at one end of the mounting frame 9, and the movable end of the first transverse motion cylinder 11 is connected to the movable frame 10. A mounting block 12 is slidably connected inside the movable frame 10. A second transverse motion cylinder 13 is provided at one end of the movable frame 10, and the movable end of the second transverse motion cylinder 13 cooperates with the mounting block 12. A longitudinal motion cylinder 14 is provided on the mounting block 12, and a punching rod 15 is provided at the output end of the longitudinal motion cylinder 14.

[0032] In this embodiment, each device is supported by the workbench 1 and the work frame 2. Before punching the silencer plate, a suitable punching die 101 is placed on the die plate 4, and the first telescopic rod 5 is controlled to work so that the first telescopic rod 5 drives the first fixed plate 6 to be pressed down. The punching die 101 is clamped and fixed by the cooperation of the die plate 4 and the first fixed plate 6. Then, the silencer plate to be processed is loaded onto the support plate 3, and the second telescopic rod 7 is controlled to work so that the second telescopic rod 7 drives the second fixed plate 8 to move. The silencer plate is clamped and fixed by the cooperation of the second fixed plate 8 and the support plate 3. When punching, the stability of the silencer plate is guaranteed, and the punching die 101 will protect the silencer plate. If the working position of the punching equipment is inaccurate, it will be blocked by the punching die 101. The punching equipment needs to be aligned with the opening structure on the punching die 101 so that it can pass through the punching die 101 and contact the silencer plate for punching.

[0033] More specifically, when punching, the mounting frame 9 provides support, and the movable frame 10 and the mounting frame cooperate to support the longitudinal motion cylinder 14. The longitudinal motion cylinder 14 works to drive the punching rod 15 to move up and down, thereby punching the silencer plate. In the process of punching, by controlling the first transverse motion cylinder 11 to work, the movable frame 10 can be controlled to move in the mounting frame 9, and by controlling the movement of the second transverse motion cylinder 13, the mounting block 12 can be controlled to move in the movable frame 10, so that the mounting block 12 drives the longitudinal motion cylinder 14 and the punching rod 15 to move freely in the horizontal direction. By controlling the first transverse motion cylinder 11 and the second transverse motion cylinder 13, punching processing at different positions is convenient.

[0034] See also Figure 1 and Figure 5 As an implementation method for cleaning debris: a driving motor 16 is provided at one end of the work frame 2, a driving screw 17 is provided between the work frames 2, the output end of the driving motor 16 is connected to the driving screw 17, a cleaning plate 18 is provided on the driving screw 17, and a discharge port 19 is opened on the workbench 1.

[0035] Specifically, the fragments separated during punching will be separated from the silencer plate and fall onto the workbench 1, and the drive motor 16 will be started. The drive motor 16 will drive the drive screw 17 to rotate, so that the drive screw 17 cooperates with the cleaning plate 18 to clean the fragments on the workbench 1, and push the foreign matter into the discharge port 19, so that the debris and fragments are discharged from the arrangement port.

[0036] Please refer to Figure 2 and Figure 5As a further implementation method for collecting foreign matter: a sliding frame 20 is provided at the lower end of the workbench 1, and a collecting box 21 is provided in the sliding frame 20. The collecting box 21 is slidably matched with the sliding frame 20, and the collecting box 21 is matched with the discharge port 19.

[0037] Specifically, the collecting box 21 is inserted into the sliding frame 20 so that the upper end of the sliding frame 20 is aligned with the discharge port 19, and the foreign matter discharged from the discharge port 19 will fall into the collecting box for easy collection.

[0038] Please refer to Figure 3 and Figure 5 As a further implementation of the working frame: a guide rod 22 is provided between the working frames 2, and the cleaning plate 18 is slidably matched with the guide rod 22.

[0039] Specifically, the cleaning plate 18 is guided by the guide rod 22 so that the cleaning plate 18 can be stably matched with the driving screw rod 17 to ensure the stability of the cleaning plate 18 when moving.

[0040] Please refer to Figure 1-Figure 3 As a further implementation of the working frame: a first mounting opening 23 and a second mounting opening 24 are opened at one end of the working frame 2, the first mounting opening 23 cooperates with the mold plate 4, and the second mounting opening 24 cooperates with the support plate 3.

[0041] Specifically, the punching die 101 and the silencer plate are respectively installed into the device from the first installation opening 23 and the second installation opening 24 to avoid interference between the first telescopic rod 5 and the second telescopic rod 7 .

[0042] Please refer to Figure 4 As a further implementation of the movable frame: a sliding rod 25 is provided in the mounting frame 9 , and sliding blocks 26 are provided at both ends of the movable frame 10 , and the sliding blocks 26 are slidably matched with the sliding rod 25 .

[0043] Specifically, the sliding rod 25 is used for guiding, and when the movable frame 10 moves, the sliding block 26 cooperates with the sliding rod 25 to make the movable frame 10 move stably in the mounting frame 9 .

[0044] Please refer to Figure 4 As a further implementation of the sliding block: a mounting seat 27 is provided on the sliding block 26, the second lateral motion cylinder 13 is arranged on the mounting seat 27, an extension plate 28 is provided at one end of the mounting block 12, and the movable end of the second lateral motion cylinder 13 is connected to the extension plate 28.

[0045] Specifically, the second transverse motion cylinder 13 is installed on the mounting seat 27. When the movable frame 10 moves, the second transverse motion cylinder 13 moves together with the movable frame 10 through the conduction of the sliding block 26 and the mounting seat 27. When the second transverse motion cylinder 13 is working, it contacts with the extension plate 28, drives the extension plate 28 to move, and thus drives the mounting block 12 to move.

[0046] Please refer to Figure 4 As a further implementation of the mounting block: sliding grooves 29 are provided at both ends of the movable frame 10, and sliding plates 30 are provided at both ends of the mounting block 12, and the sliding plates 30 are slidably matched with the sliding grooves 29.

[0047] Specifically, through the cooperation between the sliding plate 30 and the sliding groove 29 , when the mounting block 12 moves, the sliding plate 30 slides along the sliding groove 29 to limit the movement of the mounting block 12 .

[0048] In summary, when the overall equipment is in use (or running):

[0049] When the equipment is used, each device is supported by the workbench 1 and the work frame 2, wherein the silencer plate is marked with reference numeral 102 in the attached figure. Before punching the silencer plate 102, a suitable punching die 101 is placed on the die plate 4, and the punching die 101 is loaded into the equipment from the first mounting port 23. The punching die 101 is supported by the die plate 4 to avoid interference between the first telescopic rod 5 and the second telescopic rod 7. The first telescopic rod 5 is controlled to work so that the first telescopic rod 5 drives the first fixed plate 6 to press down. The punching die 101 is clamped and fixed by the die plate 4 and the first fixed plate 6, and then the silencer plate 1 to be processed is placed on the 102. 02 is loaded into the equipment from the second installation port 24, supported by the support plate 3, and then the second telescopic rod 7 is controlled to work, so that the second telescopic rod 7 drives the second fixed plate 8 to move, and the silencer plate 102 is clamped and fixed through the cooperation of the second fixed plate 8 and the support plate 3. When punching, the stability of the silencer plate 102 is guaranteed, and the punching die 101 will protect the silencer plate 102. If the working position of the punching equipment is inaccurate, it will be blocked by the punching die 101. The punching equipment needs to be aligned with the opening structure on the punching die 101 before it can pass through the punching die 101 and contact the silencer plate 102 to perform the punching process.

[0050] During the punching process, the mounting frame 9 provides support, and the movable frame 10 and the mounting frame cooperate to support the longitudinal motion cylinder 14. The longitudinal motion cylinder 14 works to drive the punching rod 15 to move up and down, thereby punching the silencer plate 102. During the punching process, the movable frame 10 can be controlled to move in the mounting frame 9 by controlling the first transverse motion cylinder 11 to work, and is guided by the sliding rod 25. When the movable frame 10 moves, the sliding block 26 cooperates with the sliding rod 25 to make the movable frame 10 move stably in the mounting frame 9. In addition, the second transverse motion cylinder 13 is installed on the mounting seat 27. When the movable frame 10 moves, the second transverse motion cylinder 13 moves with the sliding block 26 and the mounting seat 27. The movable frame 10 moves together with the movable frame 10, and the movement of the second lateral motion cylinder 13 is controlled. When the second lateral motion cylinder 13 is working, it contacts with the extension plate 28 to drive the extension plate 28 to move, thereby driving the mounting block 12 to move. The mounting block 12 can be controlled to move in the movable frame 10, and through the cooperation of the sliding plate 30 and the sliding groove 29, when the mounting block 12 moves, the sliding plate 30 slides along the sliding groove 29 to limit the movement of the mounting block 12, so that the mounting block 12 moves stably, so that the mounting block 12 drives the longitudinal motion cylinder 14 and the punching rod 15 to move freely in the horizontal direction. By controlling the first lateral motion cylinder 11 and the second lateral motion cylinder 13, it is convenient to punch holes at different positions of the muffler plate 102.

[0051] In addition, the fragments separated during punching will be separated from the silencer plate 102 and fall onto the workbench 1, and the drive motor 16 is started. The drive motor 16 drives the drive screw 17 to rotate, so that the drive screw 17 cooperates with the cleaning plate 18, and the movement of the cleaning plate 18 is guided by the guide rod 22 so that the cleaning plate 18 can stably cooperate with the drive screw 17 to ensure the stability of the cleaning plate 18 when moving. The fragments on the workbench 1 are cleaned, and foreign objects are pushed into the discharge port 19 so that the debris and fragments are discharged from the arrangement port. The collection box 21 is inserted into the sliding frame 20 in advance so that the upper end of the sliding frame 20 is aligned with the discharge port 19. The foreign objects discharged from the discharge port 19 will fall into the collection box for easy collection.

[0052] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A muffler plate punching device for automobile muffler production, comprising a workbench (1), characterized in that: The workbench (1) is provided with a work frame (2), the inner side of the work frame (2) is provided with a support plate (3) and a mold plate (4), the mold plate (4) is located at the upper end of the support plate (3), the mold plate (4) is provided with a punching mold (101), the upper end of the mold plate (4) is provided with a first telescopic rod (5), the movable end of the first telescopic rod (5) is provided with a first fixed plate (6), the two sides of the support plate (3) are provided with second telescopic rods (7), the movable end of the second telescopic rod (7) is provided with a second fixed plate (8); A mounting frame (9) is provided at the upper end of the working frame (2), a movable frame (10) is slidably connected inside the mounting frame (9), a first transverse motion cylinder (11) is provided at one end of the mounting frame (9), the first transverse motion cylinder (11) cooperates with the movable frame (10), a mounting block (12) is slidably connected inside the movable frame (10), a second transverse motion cylinder (13) is provided at one end of the movable frame (10), the second transverse motion cylinder (13) cooperates with the mounting block (12), a longitudinal motion cylinder (14) is provided on the mounting block (12), and a punching rod (15) is provided at the output end of the longitudinal motion cylinder (14).

2. The muffler plate punching device for automobile muffler production according to claim 1 is characterized by: A driving motor (16) is provided at one end of the working frame (2), a driving screw (17) is provided between the working frames (2), an output end of the driving motor (16) is connected to the driving screw (17), a cleaning plate (18) is provided on the driving screw (17), and a discharge port (19) is provided on the working table (1).

3. A muffler plate punching device for automobile muffler production according to claim 2, characterized in that: A sliding frame (20) is provided at the lower end of the workbench (1), a collecting box (21) is provided inside the sliding frame (20), the collecting box (21) is slidably matched with the sliding frame (20), and the collecting box (21) is matched with the discharge port (19).

4. The muffler plate punching device for automobile muffler production according to claim 2 is characterized by: A guide rod (22) is provided between the working frames (2), and the cleaning plate (18) is slidably matched with the guide rod (22).

5. The device for punching holes in a muffler plate for automobile muffler production according to claim 1 is characterized in that: A first mounting opening (23) and a second mounting opening (24) are provided at one end of the working frame (2); the first mounting opening (23) cooperates with the mold plate (4), and the second mounting opening (24) cooperates with the support plate (3).

6. The device for punching holes in a muffler plate for automobile muffler production according to claim 1 is characterized in that: A sliding rod (25) is arranged inside the mounting frame (9), and sliding blocks (26) are arranged at both ends of the movable frame (10), and the sliding blocks (26) are slidably matched with the sliding rod (25).

7. A muffler plate punching device for automobile muffler production according to claim 6, characterized in that: The sliding block (26) is provided with a mounting seat (27), the second transverse motion cylinder (13) is arranged on the mounting seat (27), an extension plate (28) is provided at one end of the mounting block (12), and the movable end of the second transverse motion cylinder (13) is connected to the extension plate (28).

8. The device for punching holes in a muffler plate for automobile muffler production according to claim 6 is characterized by: Sliding grooves (29) are provided at both ends of the movable frame (10), and sliding plates (30) are provided at both ends of the mounting block (12), and the sliding plates (30) are slidably matched with the sliding grooves (29).