Forging device for special alloy production
By designing a forging device for production of special alloys using hydraulic pushing mechanism and support plate, the problems of low cooling efficiency and unstable clamping after forging are solved, and the automatic cooling and stable fixation of forgings are achieved, which significantly improves the forging efficiency.
Patent Information
- Application Number
- CN202421548363.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing forging device for production of special alloys is inefficient in the post-forging cooling step, and the manual clamping and fixing are unstable, resulting in low cooling efficiency and inadequate clamping and inadequate clamping.
A forging device for the production of special alloys was designed, using hydraulic push mechanism, lifting plate, water-repellent tank and limit strips to realize the automatic cooling and stable fixation of forgings. The lift plate is driven downward by hydraulic pushing mechanism, immersing the forgings in water and cooling, and ensuring stable fixation of the forgings through limit strips and hydrophobic tanks.
It improves the forging cooling efficiency, reduces the time and effort of manual operation, ensures the stable fixation of the forgings, avoids sliding and movement, and significantly improves the forging efficiency.
Smart Images

Figure CN222754335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alloy forging production equipment, in particular to a forging device for special alloy production. Background Art
[0002] The hardness of carbon steel is very uneven, especially in large pieces. The way to overcome this difficulty is to add appropriate amounts of special elements, such as chromium, tungsten, manganese, nickel, etc., to the molten steel during the steelmaking process to make alloy steel. Alloy steel has been used and will continue to be used in many aspects, such as steel parts for cutting tools, heavy weapons, and automobile engines. There are many types of special alloy steels, which are usually divided into low alloy steel, medium alloy steel, and high alloy steel according to the content of alloy elements, and divided into high-quality alloy steel and special alloy steel according to quality.
[0003] In the forging process of special alloys, post-forging cooling is one of the important steps. The forging is quickly cooled to room temperature to improve the hardness and strength of the material. The current forging device for special alloy production still uses the method of manual clamping and placing in water during the post-forging cooling stage. This method is inefficient and the fixing effect of manual clamping is not good. For this reason, we propose a forging device for special alloy production.
[0004] The prior art has the following problems:
[0005] 1. The current forging equipment for special alloy production uses manual cooling after forging, which is time-consuming and labor-intensive, and the forging cooling efficiency is low;
[0006] 2. The current forging equipment for special alloy production uses clamps for manual clamping, and some heavy special alloys cannot be clamped stably. Utility Model Content
[0007] In view of the deficiencies in the prior art, the utility model provides a forging device for producing special alloys, which solves the current problems of low forging cooling efficiency and unstable clamping.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a forging device for special alloy production, comprising a device body, a water pipe interface, a control panel, and a power interface, wherein the water pipe interface is provided on the side end surface of the device body, the control panel is provided on the other side external end surface of the device body, the power interface is provided on the front end external surface of the device body, and an electric control valve is provided at the bottom end of the device body;
[0009] A lifting plate is arranged inside the main body of the equipment, and a hydraulic pushing mechanism is arranged below the bottom of the lifting plate;
[0010] The lifting plate also includes a drainage groove and a limiting strip. The drainage groove is opened on the inner end surface of the lifting plate, and the limiting strip is movably connected to the outer end surface of the lifting plate through snap connection.
[0011] As a preferred technical solution of the utility model, the hydraulic pushing mechanism also includes a sleeve and a push rod. The sleeve is fixedly connected to the interior of the hydraulic pushing mechanism through fixed installation, and the push rod is movably connected to the interior of the sleeve through plug-in.
[0012] As a preferred technical solution of the utility model, the push rod is fixedly connected to the bottom end of the lifting plate by welding, and the hydraulic pushing mechanism is provided with four groups, and the bottom end is fixedly connected to the bottom end of the equipment body.
[0013] As a preferred technical solution of the utility model, the limit bars are provided in ten groups and are distributed in symmetrical positions. The material is specifically steel, and they are pressed on the upper end of the lifting plate by their own weight.
[0014] As a preferred technical solution of the utility model, fifteen groups of drain grooves are provided and are evenly distributed on the middle end surface of the lifting plate.
[0015] Compared with the prior art, the utility model provides a forging device for producing special alloys, which has the following beneficial effects:
[0016] 1. A forging device for producing special alloys is provided with a hydraulic pushing mechanism, a sleeve, a push rod and a lifting plate. The alloy in the forging process is placed on the lifting plate. Driven by the hydraulic pushing mechanism, the push rod in the sleeve continuously contracts downward, and the push rod moves downward to drive the lifting plate to move downward. After the lifting plate moves downward to a certain distance, the special alloy on the lifting plate can reach the water until it is completely immersed. By controlling the hydraulic pushing mechanism through the control panel, the lifting plate can be pushed up in the opposite direction until the alloy returns to the water surface. Through the above-mentioned configuration, the equipment can automate the cooling steps in the alloy forging, accelerate the alloy cooling process, and improve the efficiency of alloy forging.
[0017] 2. A forging device for producing special alloys is provided with symmetrically distributed limit bars and drain grooves on the upper end of a lifting plate. During the cooling process of the special alloy, the limit bars press the special alloy down by weight, and the special alloy is pressed and fixed by the limit bars, or the special alloy is fixed by passing through the limit bars. When the special alloy is placed on the lifting plate, the friction force can be increased to prevent sliding. The horizontal design of the lifting plate can prevent the special alloy from moving. The above-mentioned arrangement can enable the equipment to remain stable and fixed when the special alloy is placed, replacing manual continuous clamping and fixation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the front-end plane structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the hydraulic driving mechanism of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the electric control valve of the utility model.
[0022] In the figure: 1. Equipment body; 2. Water pipe interface; 3. Control panel; 4. Power interface; 5. Lifting plate; 501. Drain groove; 502. Limit strip; 6. Hydraulic pushing mechanism; 601. Sleeve; 602. Push rod; 7. Electric control valve. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-4 In this embodiment: a forging device for special alloy production includes an equipment body 1, a water pipe interface 2, a control panel 3, and a power supply interface 4. The water pipe interface 2 is provided on the side end surface of the equipment body 1, and the water pipe interface 2 can be used as a connection channel for an external water pipe. The control panel 3 is provided on the other side of the external end surface of the equipment body 1, and the control panel 3 can control the equipment as a whole. The power supply interface 4 is provided on the front end external surface of the equipment body 1, and the power supply interface 4 can be used as a channel for power connection. The bottom end of the equipment body 1 is provided with an electric control valve 7, and the electric control valve 7 can be used as a drainage channel;
[0025] A lifting plate 5 is provided inside the equipment body 1, and the lifting plate 5 can move the special alloy up and down. A hydraulic driving mechanism 6 is provided below the bottom of the lifting plate 5, and the hydraulic driving mechanism 6 can drive the push rod 602;
[0026] The lifting plate 5 further includes a drainage groove 501 and a limiting strip 502 . The drainage groove 501 is provided on the inner end surface of the lifting plate 5 , and the limiting strip 502 is movably connected to the outer end surface of the lifting plate 5 by snap-fitting.
[0027] In this embodiment, the hydraulic pushing mechanism 6 also includes a sleeve 601 and a push rod 602. The sleeve 601 is fixedly installed and has a fixed connection with the inside of the hydraulic pushing mechanism 6. The push rod 602 is plugged and has a movable connection with the inside of the sleeve 601. By setting the sleeve 601 and the push rod 602 with movable connection, the push rod 602 can be stably moved up and down; the push rod 602 is fixedly connected to the bottom end of the lifting plate 5 by welding. The hydraulic pushing mechanism 6 is provided with four groups, and the bottom end is connected to the device There is a fixed connection relationship between the bottom ends of the main body 1, and four groups of hydraulic driving mechanisms 6 are provided to stably support the lifting plate 5; ten groups of limit strips 502 are provided and are distributed in symmetrical positions. The material is specifically steel, and it is pressed on the upper end of the lifting plate 5 by its own weight. By providing the limit strips 502 made of steel, the limit strips 502 themselves can have sufficient gravity to press down; fifteen groups of drain grooves 501 are opened, and they are equidistantly distributed on the middle end surface of the lifting plate 5, and fifteen groups of equidistantly distributed drain grooves 501 are provided.
[0028] The working principle and use process of the utility model are as follows: the operator connects the external water pipe through the water pipe interface 2 to fill the water, and then connects the power through the power interface 4, places the alloy in the forging process on the lifting plate 5, and drives the push rod 602 in the sleeve 601 to continuously shrink downward through the drive of the hydraulic pushing mechanism 6. The push rod 602 moves downward to drive the lifting plate 5 to move downward. After the lifting plate 5 moves downward to a certain distance, the special alloy on the lifting plate 5 can reach the water until it is completely immersed. The hydraulic pushing mechanism 6 is controlled by the control panel 3 to push the lifting plate 5 in the opposite direction until the alloy returns to the water surface; during the cooling process of the special alloy, the limit bar 502 presses the special alloy down by weight, and the special alloy is pressed and fixed by the limit bar 502, or the special alloy is fixed through the limit bar 502. When the special alloy is placed on the lifting plate 5, the friction force can be increased to prevent sliding, and the special alloy can be prevented from moving by the horizontal design of the lifting plate 5.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A forging device for producing special alloys, comprising a device body (1), a water pipe interface (2), a control panel (3), and a power interface (4), wherein the water pipe interface (2) is provided on a side end surface of the device body (1), the control panel (3) is provided on the other side external end surface of the device body (1), the power interface (4) is provided on the front end external surface of the device body (1), and an electric control valve (7) is provided at the bottom end of the device body (1); Features: A lifting plate (5) is arranged inside the equipment body (1), and a hydraulic pushing mechanism (6) is arranged below the bottom of the lifting plate (5); The lifting plate (5) further comprises a drainage groove (501) and a limiting strip (502); the drainage groove (501) is provided on the inner end surface of the lifting plate (5); and the limiting strip (502) is movably connected to the outer end surface of the lifting plate (5) by snap-fitting.
2. A forging device for producing special alloys according to claim 1, characterized in that: The hydraulic pushing mechanism (6) further comprises a sleeve (601) and a push rod (602); the sleeve (601) is fixedly connected to the interior of the hydraulic pushing mechanism (6) by being fixedly installed, and the push rod (602) is movably connected to the interior of the sleeve (601) by being plugged in.
3. A forging device for producing special alloys according to claim 2, characterized in that: The push rod (602) is fixedly connected to the bottom end of the lifting plate (5) by welding. The hydraulic pushing mechanism (6) is provided with four groups, and the bottom end thereof is fixedly connected to the bottom end of the equipment body (1).
4. A forging device for producing special alloys according to claim 1, characterized in that: The limit bars (502) are provided in ten groups and are distributed in symmetrical positions. The material is specifically steel and they are pressed against the upper end of the lifting plate (5) by their own weight.
5. A forging device for producing special alloys according to claim 1, characterized in that: The drain grooves (501) are provided in fifteen groups and are evenly distributed on the middle end surface of the lifting plate (5).