Alignment welding device for stainless steel shell machining
By designing a alignment welding device for stainless steel shell processing, the problems of inaccurate and welding errors of manual alignment welding are solved, automatic alignment and welding are realized, efficiency and stability are improved, the generation of harmful gases is reduced, and the health protection of staff is beneficial.
Patent Information
- Application Number
- CN202421393500.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-18
AI Technical Summary
During the processing of stainless steel shells, manual welding has problems of inaccurate alignment and welding errors, and harmful smoke and arc light will be generated during manual welding, which will affect the health of staff.
A alignment welding device for stainless steel shell processing is designed, including a workbench, placement shell, cylinder, interceptor rod, auxiliary plate, translation mechanism and rubber strip. Through the cooperation of these components, automatic alignment and welding of stainless steel plates can be realized, manual operations are reduced, welding errors are reduced, and metal impurities are cleaned through rubber strips.
It improves the efficiency and stability of stainless steel shell processing, reduces welding errors and the generation of harmful gases, is beneficial to the health protection of staff, and reduces the workload of staff.
Smart Images
Figure CN222754714U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stainless steel processing, in particular to an alignment welding device for processing stainless steel shells. Background Art
[0002] The stainless steel casing is welded from multiple stainless steel plates. Stainless steel is an iron alloy with corrosion resistance and high temperature resistance. It is suitable for application scenarios that require high-strength protection. The heat dissipation capacity of the stainless steel casing is better than many alloy materials, which is especially important for equipment that requires good heat dissipation performance. Stainless steel has excellent conductivity and can effectively resist electromagnetic interference. It is suitable for equipment that requires good electromagnetic shielding. It is also suitable for construction, chemical, catering, automotive and other industries.
[0003] At present, when stainless steel plates are welded into stainless steel shells, some of them are manually aligned before welding. This method cannot ensure whether the metal plates are aligned, and in the subsequent welding, due to external factors or personal reasons, the hands may shake, resulting in welding errors, which indirectly reduces the welding efficiency. At the same time, when welding stainless steel plates, workers need to hold the welding parts all the time for welding, which will produce harmful smoke particles and arc light during the welding process. During manual welding, smoke is very easy to be inhaled into the lungs, and arc light can cause damage to people's eyes and skin, affecting the health of workers. Utility Model Content
[0004] The utility model aims to provide an alignment welding device for processing a stainless steel shell, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a stainless steel shell processing alignment welding device, including a workbench and a placement shell bolted to the top of the workbench, and also includes:
[0006] A first cylinder is arranged on one side of the surface of the placement shell, the output shaft of the first cylinder is fixedly connected to a barrier rod, an auxiliary plate is bolted to one side of the placement shell, both sides of the surface of the auxiliary plate are bolted to a circular frame, a clamping ring is bolted to one side of the top of the circular frame, a second cylinder is fixedly connected to the inside of the clamping ring, and the output shaft of the second cylinder is fixedly connected to a push plate;
[0007] A mounting frame is bolted to one side of the top of the workbench, a translation mechanism is provided on one side of the surface of the mounting frame, a fixing plate is provided on one side of the translation mechanism, a slide rail is fixedly connected to one side of the surface of the mounting frame, a welding assembly is provided on one side of the translation mechanism, a fixing frame is provided on one side of the translation mechanism, and a rubber strip is embedded on the surface of the fixing frame.
[0008] Preferably, the translation mechanism includes a stepper motor fixed to one side of the mounting frame surface and a one-way threaded rod fixed to the output shaft of the stepper motor, the surface of the one-way threaded rod is threadedly connected to a mounting seat, one side of the mounting seat surface is bolted to one side of the welding assembly surface, and one side of the mounting seat surface is bolted to one side of the fixing frame surface.
[0009] Preferably, sliding grooves are provided on both sides of the inner wall of the placement shell, a slider is slidably connected to the inner wall of the sliding groove, and one side of the slider surface is fixedly connected to one side of the railing surface.
[0010] Preferably, the auxiliary plate is designed to be vertical and the angle between it and the placement shell is 90°.
[0011] Preferably, there are several rubber strips and they are designed to be staggered with respect to each other.
[0012] Preferably, a slide plate is bolted to one side of the placement shell, the slide plate is of inclined design, one end of the slide plate is connected to a storage shell, and one side of the surface of the storage shell is bolted to one side of the workbench surface.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model facilitates the workers to align the stainless steel plate by placing the shell, the first cylinder, the guardrail, the auxiliary plate, the second cylinder and the push plate. At the same time, there is no need to hold the stainless steel plate all the time, which improves the work efficiency and reduces the workload of the workers. Under the action of the translation mechanism, the welding assembly can be translated, and the workers do not need to manually weld the stainless steel plate, which improves the stability during the welding process and can effectively reduce the impact of harmful gases and impurities generated during welding on the health of the workers.
[0015] 2. The utility model drives the fixed frame to move through the translation mechanism, and uses the rubber strip to clean the impurities on the surface of the steel plate. The staff does not need to clean the impurities on the surface of the stainless steel plate after welding, which reduces the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the placement shell in the utility model;
[0018] Figure 3 It is a schematic diagram of the cross-sectional structure of the slide rail in the utility model;
[0019] Figure 4It is a right side structural schematic diagram of placing the shell and auxiliary plate in the utility model.
[0020] In the figure: 1. workbench; 2. placement shell; 3. first cylinder; 4. guardrail; 5. sliding groove; 6. slider; 7. auxiliary plate; 8. circular frame; 9. retaining ring; 10. second cylinder; 11. push plate; 12. mounting frame; 13. translation mechanism; 131. stepping motor; 132. one-way threaded rod; 133. mounting seat; 14. fixing plate; 15. slide rail; 16. welding assembly; 17. fixing frame; 18. rubber strip; 19. slide plate; 20. storage shell. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 As shown, a welding device for processing stainless steel shells comprises a workbench 1, a placing shell 2 is bolted on the top of the workbench 1, the height of the placing shell 2 is lower than the height of the stainless steel plate, so as to prevent the placing shell 2 from being welded by mistake during welding, a first cylinder 3 is arranged on one side of the surface of the placing shell 2, the output shaft of the first cylinder 3 is fixedly connected with a guard bar 4, and the guard bar 4 can be driven to move under the action of the first cylinder 3, so that the stainless steel plate can be fixed when welding the stainless steel shell, and the staff does not need to support it by hand, sliding grooves 5 are provided on both sides of the inner wall of the placing shell 2, and a slider 6 is slidably connected to the inner wall of the sliding groove 5, one side of the surface of the slider 6 is fixedly connected to one side of the surface of the guard bar 4, and the movement of the guard bar 4 can be made more stable under the action of the slider 6, and an auxiliary Plate 7, the auxiliary plate 7 is designed to be vertical and the angle between it and the placement shell 2 is 90°. The staff can place the stainless steel plate vertically along the surface of the auxiliary plate 7 to facilitate the alignment of the two stainless steel plates. Both sides of the surface of the auxiliary plate 7 are bolted with a circular frame 8, and one side of the top of the circular frame 8 is bolted with a retaining ring 9. The inside of the retaining ring 9 is fixedly connected with a second cylinder 10. Under the action of the circular frame 8, the second cylinder 10 can be supported. Under the action of the retaining ring 9, the second cylinder 10 can be limited to prevent the second cylinder 10 from moving. The output shaft of the second cylinder 10 is fixedly connected with a push plate 11, which is used in conjunction with the auxiliary plate 7. Under the action of the second cylinder 10, the push plate 11 can be driven to move. When the push plate 11 moves to a suitable position, the stainless steel plate can be clamped to prevent it from tilting.
[0023] A mounting frame 12 is bolted to one side of the top of the workbench 1, and a translation mechanism 13 is arranged on one side of the surface of the mounting frame 12. A fixing plate 14 is arranged on one side of the translation mechanism 13. Under the action of the railing 4, the parts inside the translation mechanism 13 can be limited to prevent falling. The fixing plate 14 and the mounting frame 12 are symmetrically designed. A slide rail 15 is fixedly connected to one side of the surface of the mounting frame 12, and the other end of the slide rail 15 is fixedly connected to one side of the surface of the fixing plate 14. The slide rail 15 is used in conjunction with the translation mechanism 13. Under the action of the slide rail 15, the parts inside the translation mechanism 13 can be limited to prevent deviation. A welding assembly 16 is arranged on one side of the translation mechanism 13. Under the action of the translation mechanism 13, the welding assembly 16 can be driven to move, and the stainless steel plate can be welded under the action of the welding assembly 16. A fixing frame 17 is provided on one side of the translation mechanism 13. The fixing frame 17 can be moved under the action of the translation mechanism 13. A rubber strip 18 is embedded on the surface of the fixing frame 17. The number of rubber strips 18 is several and they are designed to be staggered with each other, which can increase the cleaning effect of the rubber strip 18. The rubber strips 18 have different lengths and can contact the connection and plane between the stainless steel plates. The material of the rubber strip 18 is high-temperature resistant rubber. The fixing frame 17 and the welding assembly 16 are on the same side of the translation mechanism 13. The rubber strip 18 is used in conjunction with the welding assembly 16. A sufficient distance is left between the welding assembly 16 and the rubber strip 18. When the welding assembly 16 welds the stainless steel plate, a small amount of molten metal will be generated. When the molten metal is cooled, it will become metal impurities. The metal impurities can be cleaned by the rubber strip 18.
[0024] A slide plate 19 is bolted to one side of the placement shell 2. The slide plate 19 is of an inclined design. One end of the slide plate 19 is connected to a storage shell 20. One side of the surface of the storage shell 20 is bolted to one side of the surface of the workbench 1. The slide plate 19, the storage shell 20, and the rubber strip 18 are used in conjunction with each other. When the rubber strip 18 moves to clean the metal impurities, it drives the metal impurities to move. When the metal impurities are swept out of the stainless steel plate, the metal impurities fall into the slide plate 19 for collection. Under the effect of the inclined design of the slide plate 19, the metal impurities inside the slide plate 19 can fall into the storage shell 20 for unified collection, thereby reducing the workload of the staff.
[0025] The translation mechanism 13 includes a stepper motor 131, one side of the surface of the stepper motor 131 is fixedly connected to one side of the surface of the mounting frame 12, the output shaft of the stepper motor 131 is fixedly connected to a one-way threaded rod 132, the one-way threaded rod 132 penetrates the mounting frame 12 and is rotatably connected to the penetration point, the other end of the one-way threaded rod 132 is rotatably connected to one side of the surface of the fixing plate 14, and the one-way threaded rod 132 can be prevented from deflecting under the action of the fixing plate 14, the surface of the one-way threaded rod 132 is threadedly connected to a mounting seat 133, one side of the surface of the mounting seat 133 is bolted to one side of the surface of the welding assembly 16, one side of the surface of the mounting seat 133 is bolted to one side of the surface of the fixing frame 17, and the mounting seat The surface of 133 is slidably connected to the inner wall of the slide rail 15, and the slide rail 15 can limit the mounting seat 133 to prevent the mounting seat 133 from shifting and being unable to maintain a horizontal state during movement. When the stainless steel plate is to be welded, the stepper motor 131 is turned on, and the one-way threaded rod 132 can be rotated under the action of the stepper motor 131. When the one-way threaded rod 132 rotates, the mounting seat 133 can move. When the mounting seat 133 moves, the welding assembly 16 can be driven to move. When the welding assembly 16 is in the stainless steel, the welding assembly 16 is turned on, and the two stainless steel plates are welded under the action of the welding assembly 16. There is no need for manual welding by the staff, which reduces the workload of the staff.
[0026] It is worth noting that the technical features of the welding assembly 16 proposed in this technical solution should be regarded as prior art, and the specific structure, working principle, and possible control method and spatial arrangement method of these technical features can be selected according to conventional methods in the field, and this technical solution will not further elaborate on them.
[0027] Working principle: The staff places the stainless steel plate inside the placing shell 2, starts the first cylinder 3, and moves the first cylinder 3 to limit the stainless steel plate under the action of the first cylinder 3, and then places another stainless steel plate along one side of the surface of the auxiliary plate 7, and starts the second cylinders 10 on both sides. Under the action of the second cylinders 10, the push plate 11 is moved to make the stainless steel plate close to the surface of the auxiliary plate 7. At this time, the angle between the two stainless steel plates is 90°, and at the same time, the bottom of the upper steel plate is aligned with the top of the lower steel plate. After completing the alignment operation, start the stepper motor 131, and under the action of the stepper motor 131, the one-way threaded rod 132 Rotate, when the one-way threaded rod 132 rotates, it can drive the mounting seat 133 to move, and when the mounting seat 133 moves, it can drive the welding assembly 16 and the fixing frame 17 to move at the same time, and when the welding assembly 16 moves into the stainless steel, the welding assembly 16 is turned on, and the two stainless steel plates are welded under the action of the welding assembly 16, and when the fixing frame 17 moves, it can drive the rubber strip 18 to move, and under the action of the rubber strip 18, the metal impurities can be cleaned, and when the rubber strip 18 sweeps the metal impurities out of the stainless steel plate, they fall into the slide plate 19, and fall into the storage shell 20 under the action of the shape of the slide plate 19 for unified collection.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding device for stainless steel shell processing, comprising a workbench (1) and a placement shell (2) bolted to the top of the workbench (1), characterized in that: Also includes: A first cylinder (3) is arranged on one side of the surface of the placement shell (2), the output shaft of the first cylinder (3) is fixedly connected to a barrier rod (4), an auxiliary plate (7) is bolted to one side of the placement shell (2), both sides of the surface of the auxiliary plate (7) are bolted to a circular frame (8), a clamping ring (9) is bolted to one side of the top of the circular frame (8), a second cylinder (10) is fixedly connected to the inside of the clamping ring (9), and the output shaft of the second cylinder (10) is fixedly connected to a push plate (11); A mounting frame (12) is bolted to one side of the top of a workbench (1), a translation mechanism (13) is provided on one side of the surface of the mounting frame (12), a fixing plate (14) is provided on one side of the translation mechanism (13), a slide rail (15) is fixedly connected to one side of the surface of the mounting frame (12), a welding assembly (16) is provided on one side of the translation mechanism (13), a fixing frame (17) is provided on one side of the translation mechanism (13), and a rubber strip (18) is embedded on the surface of the fixing frame (17).
2. The alignment welding device for stainless steel shell processing according to claim 1 is characterized in that: The translation mechanism (13) comprises a stepper motor (131) fixed to one side of the surface of the mounting frame (12) and a one-way threaded rod (132) fixed to the output shaft of the stepper motor (131); a mounting seat (133) is threadedly connected to the surface of the one-way threaded rod (132); one side of the surface of the mounting seat (133) is bolted to one side of the surface of the welding assembly (16); and one side of the surface of the mounting seat (133) is bolted to one side of the surface of the fixing frame (17).
3. The alignment welding device for stainless steel shell processing according to claim 1 is characterized in that: Sliding grooves (5) are provided on both sides of the inner wall of the placement shell (2), and a sliding block (6) is slidably connected to the inner wall of the sliding groove (5), and one side of the surface of the sliding block (6) is fixedly connected to one side of the surface of the guardrail (4).
4. The alignment welding device for stainless steel shell processing according to claim 1 is characterized in that: The auxiliary plate (7) is designed to be vertical and the angle between it and the placement shell (2) is 90°.
5. The alignment welding device for stainless steel shell processing according to claim 1 is characterized in that: The number of the rubber strips (18) is several and they are designed to be staggered with respect to each other.
6. The alignment welding device for stainless steel shell processing according to claim 1, characterized in that: A slide plate (19) is bolted to one side of the placement shell (2), and the slide plate (19) is of inclined design. One end of the slide plate (19) is connected to a storage shell (20), and one side of the surface of the storage shell (20) is bolted to one side of the surface of the workbench (1).