Water-cooling intercooler core assembling mechanism

Abstract

A water-cooling intercooler core assembling mechanism comprises a heat dissipation belt feeding mechanism, a cooling pipe feeding mechanism, a pipe belt stacking mechanism, a shell assembling mechanism and an intercooler clamp. The pipe belt stacking mechanism is fixed to the equipment table panel, the heat dissipation belt feeding mechanism is located on the right side of the pipe belt stacking mechanism, the cooling pipe feeding mechanism is located on the left side of the pipe belt stacking mechanism, the shell assembling mechanism is located in front of the pipe belt stacking mechanism, and the intercooler clamp is an independent mechanism and located at the discharging position of the shell assembling mechanism. The mechanism is semi-automatic equipment operated by a single person, the error rate of manual repeated material stacking can be remarkably reduced, the production efficiency is improved, and the mechanism is mainly used for production equipment for water-cooling intercooler core assembly and the like.

Description

Technical Field

[0001] The utility model relates to a water-cooled intercooler core assembly mechanism, which is mainly used for production equipment such as water-cooled intercooler cores. Background Art

[0002] Currently, manual assembly requires stacking multiple heat dissipation belts and cooling tubes in an interlaced manner to form a tube-belt combination, and finally installing the upper shell and lower shell on the upper and lower parts of the tube-belt combination. The assembled finished product needs to be loaded into a fixture and transferred to the next process. Manually stacking heat dissipation belts and cooling tubes in an interlaced manner for a long time is prone to fatigue, resulting in stacking errors and low efficiency. Utility Model Content

[0003] The utility model aims to provide a water-cooled intercooler core assembly mechanism, which can automatically stack cooling pipes and heat dissipation belts and assist in the assembly of upper and lower shells and clamps, thereby reducing the error rate and improving production efficiency.

[0004] To achieve the above purpose, the technical solution of the utility model is to provide a water-cooled intercooler core assembly mechanism, including a heat dissipation belt upper mechanism, a cooling tube feeding mechanism, a tube belt stacking mechanism, a shell assembly mechanism and an intercooler clamp, and the specific structure and connection relationship are as follows:

[0005] The tube belt stacking mechanism is fixed on the equipment table panel, the heat dissipation belt upper mechanism is located on the right side of the tube belt stacking mechanism, the cooling tube loading mechanism is located on the left side of the tube belt stacking mechanism, the shell assembly mechanism is located in front of the tube belt stacking mechanism, and the intercooler clamp is an independent mechanism located at the discharge of the shell assembly mechanism.

[0006] The heat dissipation belt feeding mechanism is composed of a heat dissipation belt lifting cylinder, a heat dissipation belt, a clamping claw cylinder, a heat dissipation belt material detection sensor, a heat dissipation belt pushing plate and a heat dissipation belt pushing cylinder. The specific structure and connection relationship are as follows:

[0007] The heat dissipation belt lifting cylinder is fixed on the equipment table panel and is located directly below the heat dissipation belt, the clamping claw cylinder is located on the front and rear sides of the heat dissipation belt, the heat dissipation belt material detection sensor is located on the front and rear sides of the bottom heat dissipation belt, the heat dissipation belt pushing plate is located on the right side of the bottom heat dissipation belt, the cylinder shaft of the heat dissipation belt pushing cylinder is connected to the heat dissipation belt pushing plate, and the heat dissipation belt pushing cylinder is located behind the heat dissipation belt.

[0008] The cooling pipe feeding mechanism is composed of a cooling pipe material detection sensor, a cooling pipe, a cooling pipe pushing plate and a cooling pipe pushing cylinder. The specific structure and connection relationship are as follows:

[0009] The cooling tube material detection sensor is fixed on the equipment table and is located directly below the cooling tube. The cooling tube push plate is located on the left side of the bottom cooling tube. The cylinder shaft of the cooling tube push cylinder is connected to the cooling tube push plate, and the cooling tube push cylinder is located behind the cooling tube.

[0010] The pipe belt stacking mechanism is composed of a stacking lifting cylinder, a pipe belt assembly, a material hanging hook, a push-out cylinder and a support mechanism. The specific structure and connection relationship are as follows:

[0011] The stacking jacking cylinder is fixed on the table panel, the pipe-belt combination is located directly above the stacking jacking cylinder, the hanging hook is located at the first stroke position of the cylinder directly above the stacking jacking cylinder, the pushing cylinder is located directly behind the pipe-belt combination, and the opening mechanism is located on the upper and lower sides in front of the pipe-belt combination discharging.

[0012] The shell assembly mechanism is composed of a pipe-belt assembly, a shell assembly cylinder, a shell, a shifting rod, a rear comb cylinder and a fork cylinder. The specific structure and connection relationship are as follows:

[0013] The pipe-belt combination is located at the discharge position of the pipe-belt stacking mechanism of the previous process, the shell assembly cylinder is located at the upper and lower positions of the pipe-belt combination, the shell is covered by the two shell assembly cylinders, the lever is fixed to the front end of the shell assembly cylinder to cooperate with the driving opening mechanism, the rear comb cylinder is located directly in front of the pipe-belt combination, and the fork cylinder is located on the left side of the pipe-belt combination.

[0014] The intercooler fixture is composed of a fixture body, a finished product, a buckle and a guide shaft. The specific structure and connection relationship are as follows:

[0015] The clamp body is composed of two parts, the upper and lower parts, which can clamp the upper and lower surfaces of the finished product. The buckle is located in the middle of the right side of the clamp body, and two guide shafts are located on the right side of the clamp body and penetrate through it for guidance.

[0016] The outstanding advantages of the utility model are:

[0017] It can automatically stack cooling tubes and heat dissipation belts, and assist in the assembly of upper and lower shells and fixtures, which can reduce the error rate and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a general assembly drawing of the water-cooled intercooler core assembly mechanism described in the utility model.

[0019] Figure 2 The utility model relates to a heat dissipation belt feeding mechanism of a water-cooled intercooler core assembly mechanism.

[0020] Figure 3 The utility model relates to a cooling pipe feeding mechanism of a water-cooled intercooler core assembly mechanism.

[0021] Figure 4 The utility model relates to a pipe belt stacking mechanism of a water-cooled intercooler core assembly mechanism.

[0022] Figure 5 The utility model relates to a shell assembly mechanism of a water-cooled intercooler core assembly mechanism.

[0023] Figure 6 The utility model relates to an intercooler clamp of a water-cooled intercooler core assembly mechanism.

[0024] Marked in the figure are: heat dissipation belt upper mechanism 1, cooling pipe feeding mechanism 2, pipe belt stacking mechanism 3, shell assembly mechanism 4, intercooler fixture 5, heat dissipation belt lifting cylinder 6, heat dissipation belt 7, clamping claw cylinder 8, heat dissipation belt material detection sensor 9, heat dissipation belt pushing plate 10, heat dissipation belt pushing cylinder 11, cooling pipe material detection sensor 12, cooling pipe 13, cooling pipe pushing plate 14, cooling pipe pushing cylinder 15, stacking lifting cylinder 16, pipe belt combination 17, hanging hook 18, pushing cylinder 19, opening mechanism 20, shell assembly cylinder 21, shell 22, lever 23, rear comb cylinder 24, fork cylinder 25, fixture body 26, finished product 27, buckle 28, guide shaft 29. DETAILED DESCRIPTION

[0025] The technical solution of the utility model is further described in detail below through the accompanying drawings and embodiments.

[0026] like Figures 1 to 6 As shown, the water-cooled intercooler core assembly mechanism of the utility model comprises a heat dissipation belt upper mechanism 1, a cooling tube feeding mechanism 2, a tube belt stacking mechanism 3, a shell assembly mechanism 4 and an intercooler fixture 5, and the specific structure and connection relationship are as follows:

[0027] like Figure 1 As shown, the heat dissipation belt feeding mechanism 1 is fixed on the equipment table panel, the heat dissipation belt feeding mechanism 1 is located on the right side of the tube belt stacking mechanism 3, the cooling tube feeding mechanism 2 is located on the left side of the tube belt stacking mechanism 3, the shell assembly mechanism 4 is located in front of the tube belt stacking mechanism 3, and the intercooler clamp 5 is an independent mechanism located at the discharge of the shell assembly mechanism 4.

[0028] like Figure 2 As shown, the heat dissipation belt feeding mechanism is composed of a heat dissipation belt lifting cylinder 6, a heat dissipation belt 7, a clamping claw cylinder 8, a heat dissipation belt material detection sensor 9, a heat dissipation belt pushing plate 10, and a heat dissipation belt pushing cylinder 11. The specific structure and connection relationship are as follows:

[0029] The heat dissipation belt lifting cylinder 6 is fixed on the equipment table panel and is located directly below the heat dissipation belt 7. The clamping cylinder 8 is located on the front and rear sides of the heat dissipation belt 7. The heat dissipation belt material detection sensor 9 is located on the front and rear sides of the bottom heat dissipation belt 7. The heat dissipation belt pushing plate 10 is located on the right side of the bottom heat dissipation belt 7. The cylinder shaft of the heat dissipation belt pushing cylinder 11 is connected to the heat dissipation belt pushing plate 10, and the heat dissipation belt pushing cylinder 11 is located behind the heat dissipation belt 7.

[0030] like Figure 3 As shown, the cooling pipe feeding mechanism is composed of a cooling pipe material detection sensor 12, a cooling pipe 13, a cooling pipe pushing plate 14, and a cooling pipe pushing cylinder 15. The specific structure and connection relationship are as follows:

[0031] The cooling pipe material detection sensor 12 is fixed on the equipment table and is located directly below the cooling pipe 13. The cooling pipe pushing plate 14 is located on the left side of the bottom cooling pipe 13. The cylinder shaft of the cooling pipe pushing cylinder 15 is connected to the cooling pipe pushing plate 14, and the cooling pipe pushing cylinder 15 is located behind the cooling pipe 13.

[0032] like Figure 4 As shown, the pipe-belt stacking mechanism is composed of a stacking lifting cylinder 16, a pipe-belt assembly 17, a material hanging hook 18, a push-out cylinder 19, and a spreading mechanism 20. The specific structure and connection relationship are as follows:

[0033] The stacking jacking cylinder 16 is fixed on the table panel, the pipe-belt combination 17 is located directly above the stacking jacking cylinder 16, the hanging hook 18 is located at the first stroke position of the cylinder directly above the stacking jacking cylinder 16, the pushing cylinder 19 is located directly behind the pipe-belt combination 17, and the opening mechanism 20 is located on the upper and lower sides in front of the pipe-belt combination 17 for discharging.

[0034] like Figure 5 As shown, the shell assembly mechanism is composed of a pipe belt assembly 17, a shell assembly cylinder 21, a shell 22, a lever 23, a rear comb cylinder 24, and a fork cylinder 25. The specific structure and connection relationship are as follows:

[0035] The pipe-belt combination 17 is located at the discharge position of the pipe-belt stacking mechanism of the previous process, the shell assembly cylinder 21 is located at the upper and lower positions of the pipe-belt combination 17, the shell 22 is covered by the two shell assembly cylinders 21, the lever 23 is fixed to the front end of the shell assembly cylinder 21 to cooperate with the driving opening mechanism 20, the rear comb cylinder 24 is located directly in front of the pipe-belt combination 17, and the fork cylinder 25 is located on the left side of the pipe-belt combination 17.

[0036] like Figure 6 As shown, the intercooler fixture is composed of a fixture body 26, a finished product 27, a buckle 28, and a guide shaft 29. The specific structure and connection relationship are as follows:

[0037] The clamp body 26 is composed of two parts, the upper and lower parts, which can clamp the upper and lower surfaces of the finished product 27. The buckle 28 is located in the middle of the right side of the clamp body 26, and the guide shaft 29 is located on the right side of the clamp body 26 and passes through it for guidance.

[0038] Working principle and process:

[0039] like Figure 2 As shown, the heat dissipation belt feeding mechanism 1 separates the stacked heat dissipation belts into single pieces. The heat dissipation belt lifting cylinder 6 lifts up, the clamping claw cylinder 8 releases, and after the heat dissipation belt material detection sensor 9 detects that the material has fallen into place, the clamping claw cylinder 8 clamps, the heat dissipation belt lifting cylinder 6 brings the heat dissipation belt 7 down, and the heat dissipation belt pushing cylinder 10 pushes the heat dissipation belt 7 into the tube belt stacking mechanism 3, and the heat dissipation belt feeding mechanism 1 completes the action.

[0040] like Figure 3 As shown, the cooling tube feeding mechanism 2 separates the stacked cooling tubes 13 into individual pieces and pushes them into the tube belt stacking mechanism 3. The action flow is that the cooling tube pushing cylinder 15 retreats, and after the cooling tube 13 falls and is detected in place by the cooling tube material detection sensor 12, the cooling tube pushing cylinder 15 pushes the cooling tube 13 into the tube belt stacking mechanism 3.

[0041] like Figure 4 As shown, the tube-band stacking mechanism 3 realizes stacking of the heat dissipation belt 7 and the cooling tube 13, and pushes the stacked finished product into the housing assembly mechanism 4. Its action process is that the stacking jacking cylinder 16 rises in the first stroke, lifts up a heat dissipation belt 7 and a cooling tube 13 and places them on the hanging hook 18. The heat dissipation belt feeding mechanism 1 and the cooling tube feeding mechanism 2 continue to push the material to the tube-band stacking mechanism 3, and the stacking jacking cylinder 16 performs jacking and stacking. This action cycle is repeated many times, and then through the PLC counting function, the preset target number of heat dissipation belts and multiple cooling tubes are staggered and stacked. Then, the stacking jacking cylinder 16 extends in the second stroke to lift the tube-band combination 17 to the highest point. The pushing cylinder 19 pushes out in the first stroke, pushing out the tube-band combination 17 by about one third.

[0042] like Figure 5 As shown, the shell assembly mechanism 4 realizes the assembly of the upper and lower shells 22 and the pipe-belt combination 17. The action process is to manually place the upper and lower shells 22, and the shell assembly cylinder 21 extends, driving the lever 23 to drive the opening mechanism 20 to slightly open the front ends of the upper and lower shells for easy insertion. When the upper and lower shell assembly cylinders 21 are in place, the shell 22 is installed in place, and the opening mechanism 20 is withdrawn synchronously. Then the push cylinder 19 pushes out the second stroke, and the stacked pipe-belt combination 17 is completely pushed into the upper and lower shells 22. The fork cylinder 25 extends to fork the assembled finished product, the upper and lower shell assembly cylinders 21 retreat, and the rear comb cylinder 24 retreats, and the finished product assembly is completed.

[0043] like Figure 6 As shown, the intercooler clamp 5 can realize the clamping and transfer of the assembled finished product. The intercooler clamp 5 has two guide shafts 29 that can be opened and closed manually. After opening, the finished product 27 is clamped. The buckle 28 can be fastened by holding the two handles and clamping them inwards. The buckle 28 can be loosened by breaking the buckle 28.

[0044] This mechanism is a semi-automatic production equipment for water-cooled intercoolers operated by one person. The corresponding product belongs to a pipe-belt structure. This mechanism can assist manual assembly, reduce the error rate of manual repeated stacking, and improve production efficiency.

Claims

1. A water-cooled intercooler core assembly mechanism, characterized in that: It includes a heat dissipation belt mounting mechanism, a cooling tube loading mechanism, a tube belt stacking mechanism, a shell assembly mechanism and an intercooler fixture. The specific structure and connection relationship are as follows: The tube belt stacking mechanism is fixed on the equipment table panel, the heat dissipation belt upper mechanism is located on the right side of the tube belt stacking mechanism, the cooling tube loading mechanism is located on the left side of the tube belt stacking mechanism, the shell assembly mechanism is located in front of the tube belt stacking mechanism, and the intercooler clamp is an independent mechanism located at the discharge of the shell assembly mechanism.

2. The water-cooled intercooler core assembly mechanism according to claim 1, characterized in that: The heat dissipation belt feeding mechanism is composed of a heat dissipation belt lifting cylinder, a heat dissipation belt, a clamping claw cylinder, a heat dissipation belt material detection sensor, a heat dissipation belt pushing plate and a heat dissipation belt pushing cylinder. The specific structure and connection relationship are as follows: The heat dissipation belt lifting cylinder is fixed on the equipment table panel and is located directly below the heat dissipation belt, the clamping claw cylinder is located on the front and rear sides of the heat dissipation belt, the heat dissipation belt material detection sensor is located on the front and rear sides of the bottom heat dissipation belt, the heat dissipation belt pushing plate is located on the right side of the bottom heat dissipation belt, the cylinder shaft of the heat dissipation belt pushing cylinder is connected to the heat dissipation belt pushing plate, and the heat dissipation belt pushing cylinder is located behind the heat dissipation belt.

3. The water-cooled intercooler core assembly mechanism according to claim 1, characterized in that: The cooling pipe feeding mechanism is composed of a cooling pipe material detection sensor, a cooling pipe, a cooling pipe pushing plate and a cooling pipe pushing cylinder. The specific structure and connection relationship are as follows: The cooling tube material detection sensor is fixed on the equipment table and is located directly below the cooling tube. The cooling tube push plate is located on the left side of the bottom cooling tube. The cylinder shaft of the cooling tube push cylinder is connected to the cooling tube push plate, and the cooling tube push cylinder is located behind the cooling tube.

4. The water-cooled intercooler core assembly mechanism according to claim 1, characterized in that: The pipe belt stacking mechanism is composed of a stacking lifting cylinder, a pipe belt assembly, a material hanging hook, a push-out cylinder and a support mechanism. The specific structure and connection relationship are as follows: The stacking jacking cylinder is fixed on the table panel, the pipe-belt combination is located directly above the stacking jacking cylinder, the hanging hook is located at the first stroke position of the cylinder directly above the stacking jacking cylinder, the pushing cylinder is located directly behind the pipe-belt combination, and the opening mechanism is located on the upper and lower sides in front of the pipe-belt combination discharging.

5. The water-cooled intercooler core assembly mechanism according to claim 1, characterized in that: The shell assembly mechanism is composed of a pipe belt assembly, a shell assembly cylinder, a shell, a shift rod, a rear comb cylinder and a fork cylinder. The specific structure and connection relationship are as follows: The pipe-belt combination is located at the discharge position of the pipe-belt stacking mechanism of the previous process, the shell assembly cylinder is located at the upper and lower positions of the pipe-belt combination, the shell is covered by the two shell assembly cylinders, the lever is fixed to the front end of the shell assembly cylinder to cooperate with the driving opening mechanism, the rear comb cylinder is located directly in front of the pipe-belt combination, and the fork cylinder is located on the left side of the pipe-belt combination.

6. The water-cooled intercooler core assembly mechanism according to claim 1, characterized in that: The intercooler fixture is composed of a fixture body, a finished product, a buckle and a guide shaft. The specific structure and connection relationship are as follows: The clamp body is composed of two parts, the upper and lower parts, which can clamp the upper and lower surfaces of the finished product. The buckle is located in the middle of the right side of the clamp body, and two guide shafts are located on the right side of the clamp body and penetrate through it for guidance.

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