Press roller machining device

Abstract

The utility model belongs to the technical field of material processing, and discloses a press roller processing device which comprises a cleaning mechanism, the cleaning mechanism comprises a motor, the right side of the motor is rotatably connected with a rotating shaft, one end, close to the motor, of the rotating shaft is fixedly connected with a driving gear, and the surface of the driving gear is meshed with a driven gear. According to the press roller machining device, by starting the motor, the driving gear rotates to drive the driven gear to rotate, so that the two electromagnets are driven by the rotating shafts to rotate in the direction close to each other, and the two electromagnets are driven by the rotating shafts to rotate in the direction close to each other; and the electromagnet rotates to drive a connector on the surface of the electromagnet to be in sliding connection in a sliding groove, clamping connection between the connector and a wiring terminal is released, the electromagnet is powered off and loses magnetism, and therefore chippings on the surface of the electromagnet can extend to an inclined face to enter a waste storage bin through a discharging groove, and the effect of conveniently cleaning the machining chippings is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of material processing, in particular to a press roller processing device. Background Art

[0002] As the core component of many industrial production lines, the processing quality of press rollers is directly related to the quality of products and production efficiency. Rollers usually need to have high-precision dimensions, excellent surface finish, and sufficient mechanical strength and wear resistance. With the improvement of industrial automation and increasingly stringent requirements for product quality, roller processing technology is also constantly improving. With the development of science and technology, especially the application of computer technology and automatic control technology, press roller processing technology has been significantly improved.

[0003] The press roller processing devices currently on the market will generate a large amount of debris during use, which is not only difficult to clean, but also causes harm to workers and affects the normal operation of other devices due to the splashing of debris. Therefore, we proposed a press roller processing device. Utility Model Content

[0004] In order to solve the problem in the above background technology that the splashing debris is not only difficult to clean up, but also causes harm to the staff and affects the normal operation of other devices due to the splashing of the debris, the utility model provides a press roller processing device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: it includes a cleaning mechanism, a main body mechanism is arranged on the surface of the cleaning mechanism, a protective mechanism is arranged on the top of the main body mechanism, the cleaning mechanism includes a motor, the right side of the motor is rotatably connected with a rotating shaft, an end of the rotating shaft close to the motor is fixedly connected with a driving gear, a driven gear is meshed on the surface of the driving gear, a side of the driven gear away from the motor is fixedly connected with a rotating shaft, an electromagnet is fixedly connected to the surface of the two rotating shafts, a connector is fixedly connected to the side of the electromagnet away from the driving gear, and a wiring terminal is clamped on the connector.

[0006] Preferably, the two electromagnets are triangular in shape, the rotating shaft passes through the electromagnet and extends to a side of the electromagnet away from the driving gear, and the joint is located above the rotating shaft.

[0007] Preferably, the main mechanism includes a main shell, a waste storage bin is arranged inside the main shell, a processing base is fixedly connected to the top of the main shell, a plurality of fixing holes are provided on the top of the processing base, a rotating machine is fixedly connected to the top of the main shell, a clamping assembly is rotatably connected to the right side of the rotating machine, the clamping assembly includes a clamping block, a clamping base and a support rod, a support frame is fixedly connected to the top of the processing base, the support rod is rotatably connected to the support frame, a slide groove is provided on the inner wall of the processing base, two unloading grooves are provided on the top of the processing base, a press roller is clamped inside the clamping block, and two grooves are provided on the inner wall of the unloading groove.

[0008] Preferably, several of the fixing holes are evenly distributed on the top of the processing base, the motor is located inside the processing base, the rotating machine is located above the motor, the support frame is located on the right side of the rotating machine, there are two clamping assemblies, and the unloading chute passes through the top of the processing base and extends to the inside of the waste storage bin.

[0009] Preferably, the wiring terminal is fixedly connected to the processing base, the wiring terminal penetrates the surface of the processing base and extends to the slide groove, the two electromagnets are located inside the discharge chute, and the rotating shaft is located below the slide groove.

[0010] Preferably, the protection mechanism comprises a protection shell, the protection shell is rotatably connected to two operating doors via hinges, a transparent observation window is fixedly connected to the operating door, and a handle is fixedly connected to the operating door.

[0011] Preferably, the bottom of the protective shell is fixedly connected to the top of the main shell, and the processing base is located inside the protective shell.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The utility model starts the motor to rotate the driving gear and drive the driven gear to rotate, thereby driving the two electromagnets to rotate in the direction of approaching each other through the rotating shaft. The rotation of the electromagnet will also drive the joint on its surface to slide and connect inside the slide groove, and release the clamping connection between the joint and the wiring terminal, so that the electromagnet is powered off and loses its magnetism, so that the debris on the surface of the electromagnet will extend to the inclined surface and enter the waste storage bin through the discharge chute, so as to achieve the effect of facilitating the cleaning of the processing debris. At the same time, the electromagnet is arranged to play a certain role in preventing the debris from splashing when the press roller is processed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2This is a schematic diagram of the main structure of the utility model from a top view;

[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the main mechanism of the utility model;

[0017] Figure 4 This is a schematic diagram of the structural matching relationship between the electromagnet and the processing base of the utility model;

[0018] Figure 5 This is a schematic diagram of the structural matching relationship between the joint and the slideway of the utility model;

[0019] Figure 6 It is a three-dimensional structural schematic diagram of the cleaning mechanism of the utility model.

[0020] In the figure: 1. cleaning mechanism; 101. motor; 102. driving gear; 103. driven gear; 104. electromagnet; 105. rotating shaft; 106. joint; 107. terminal; 2. main mechanism; 201. main shell; 202. waste storage bin; 203. processing base; 204. fixing hole; 205. rotating machine; 206. clamping assembly; 207. clamping block; 208. supporting frame; 209. slide; 210. discharge chute; 211. press roller; 212. groove; 3. protection mechanism; 301. protection shell; 302. operating door; 303. transparent observation window; 304. handle. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 3 to 6 As shown, the utility model provides a press roller processing device, including a cleaning mechanism 1, a main body mechanism 2 is arranged on the surface of the cleaning mechanism 1, a protective mechanism 3 is arranged on the top of the main body mechanism 2, the cleaning mechanism 1 includes a motor 101, the right side of the motor 101 is rotatably connected with a rotating shaft 105, an end of the rotating shaft 105 close to the motor 101 is fixedly connected with a driving gear 102, a surface of the driving gear 102 is meshed with a driven gear 103, a side of the driven gear 103 away from the motor 101 is fixedly connected with the rotating shaft 105, the surfaces of the two rotating shafts 105 are fixedly connected with electromagnets 104, a side of the electromagnet 104 away from the driving gear 102 is fixedly connected with a connector 106, and a wiring terminal 107 is clamped on the connector 106.

[0023] The two electromagnets 104 are triangular in shape. The rotating shaft 105 penetrates through the electromagnets 104 and extends to a side of the electromagnets 104 away from the driving gear 102 . The connector 106 is located above the rotating shaft 105 .

[0024] Using the above solution: Figure 1 As shown, Figure 1 The direction close to the icon terminal 107 is the right, the direction close to the icon protective shell 301 is the top, and the direction close to the icon handle 304 is the front. By starting the motor 101, the driving gear 102 rotates to drive the driven gear 103 to rotate, thereby driving the two electromagnets 104 to rotate in the direction of approaching each other through the rotating shaft 105. The rotation of the electromagnet 104 will also drive the joint 106 on its surface to slide and connect inside the slide groove 209, and release the connection between the joint 106 and the terminal 107, so that the electromagnet 104 is powered off and loses its magnetism, so that the debris on the surface of the electromagnet 104 will extend to the inclined surface through the discharge chute 210 into the waste storage bin 202, so as to facilitate the cleaning of the processing debris. At the same time, the electromagnet 104 is arranged to play a certain role in preventing debris from splashing when the press roller 211 is processed.

[0025] like Figures 1 to 5 As shown, the main mechanism 2 includes a main shell 201, a waste storage bin 202 is arranged inside the main shell 201, a processing base 203 is fixedly connected to the top of the main shell 201, a plurality of fixing holes 204 are provided on the top of the processing base 203, a rotating machine 205 is fixedly connected to the top of the main shell 201, a clamping assembly 206 is rotatably connected to the right side of the rotating machine 205, the clamping assembly 206 includes a clamping block 207, a clamping base and a support rod, a support frame 208 is fixedly connected to the top of the processing base 203, the support rod and the support frame 208 are rotatably connected, a slide groove 209 is provided on the inner wall of the processing base 203, two unloading grooves 210 are provided on the top of the processing base 203, a press roller 211 is clamped inside the clamping block 207, and two grooves 212 are provided on the inner wall of the unloading groove 210.

[0026] Several fixing holes 204 are evenly distributed on the top of the processing base 203, the motor 101 is located inside the processing base 203, the rotating machine 205 is located above the motor 101, the support frame 208 is located on the right side of the rotating machine 205, there are two clamping assemblies 206, the unloading chute 210 passes through the top of the processing base 203 and extends to the inside of the waste storage bin 202, the wiring terminal 107 is fixedly connected to the processing base 203, the wiring terminal 107 passes through the surface of the processing base 203 and extends to the slide groove 209, the two electromagnets 104 are located inside the unloading chute 210, and the rotating shaft 105 is located below the slide groove 209.

[0027] The protection mechanism 3 includes a protection shell 301, on which two operating doors 302 are rotatably connected via hinges, on which a transparent observation window 303 is fixedly connected, and on which a handle 304 is fixedly connected, the bottom of the protection shell 301 is fixedly connected to the top of the main shell 201, and the processing base 203 is located inside the protection shell 301.

[0028] The above scheme is adopted: the protective shell 301 is provided to prevent the flying debris from injuring the workers when the device processes the press roller 211, thereby protecting the workers. It can also prevent the debris from flying everywhere and affecting the normal operation of other devices.

[0029] The working principle and use process of the utility model are as follows: first, the staff needs to move the press roller 211 between the two clamping assemblies 206 by means of a sling, and then use the clamping block 207 on the clamping assembly 206 to clamp and fix the press roller 211, then pull the handle 304 to open the operating door 302, and fix the tool required for grinding processing on the processing base 203 through the fixing hole 204, and then close the operating door 302, and start the rotating machine 205 to make the clamping assembly 206 drive the press roller 211 to rotate, and grind the surface of the press roller 211 by the fixed tool;

[0030] Because the connector 106 is engaged with the terminal 107, the electromagnet 104 is energized. After the electromagnet 104 is energized, it will generate magnetic force, and the polished debris will be adsorbed on the surface of the electromagnet 104. After the polishing is completed, it is only necessary to start the motor 101 to rotate the driving gear 102. The rotation of the driving gear 102 will drive the driven gear 103 meshing with it to rotate, thereby driving the two electromagnets 104 to rotate in a direction close to each other through the rotating shaft 105. The rotation of the electromagnet 104 will drive the connector 106 on its surface to slide and connect inside the slide groove 209, so that the connector 106 and the terminal 107 are released from the engagement, and the electromagnet 104 is powered off and loses its magnetism, so that the debris on the surface of the electromagnet 104 will extend to the inclined surface through the discharge chute 210 into the waste storage bin 202, and the debris is cleaned.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A press roller processing device, comprising a cleaning mechanism (1), characterized in that: The cleaning mechanism (1) is provided with a main body mechanism (2) on its surface, and a protective mechanism (3) is provided on the top of the main body mechanism (2). The cleaning mechanism (1) comprises a motor (101), and the right side of the motor (101) is rotatably connected to a rotating shaft (105), and one end of the rotating shaft (105) close to the motor (101) is fixedly connected to a driving gear (102), and the surface of the driving gear (102) is meshed with a driven gear (103), and the side of the driven gear (103) away from the motor (101) is fixedly connected to the rotating shaft (105), and the surfaces of the two rotating shafts (105) are fixedly connected to electromagnets (104), and the side of the electromagnets (104) away from the driving gear (102) is fixedly connected to a connector (106), and a connection terminal (107) is clamped on the connector (106).

2. The press roller processing device according to claim 1, characterized in that: The two electromagnets (104) are triangular in shape, the rotating shaft (105) passes through the electromagnets (104) and extends to a side of the electromagnets (104) away from the driving gear (102), and the joint (106) is located above the rotating shaft (105).

3. The press roller processing device according to claim 1, characterized in that: The main body mechanism (2) comprises a main body shell (201), a waste storage bin (202) is arranged inside the main body shell (201), a processing base (203) is fixedly connected to the top of the main body shell (201), a plurality of fixing holes (204) are opened on the top of the processing base (203), a rotating machine (205) is fixedly connected to the top of the main body shell (201), a clamping assembly (206) is rotatably connected to the right side of the rotating machine (205), and the clamping assembly (206) ) comprises a clamping block (207), a clamping base and a support rod, the top of the processing base (203) is fixedly connected to a support frame (208), the support rod is rotatably connected to the support frame (208), the inner wall of the processing base (203) is provided with a slide groove (209), the top of the processing base (203) is provided with two discharge grooves (210), the inside of the clamping block (207) is clamped with a press roller (211), and the inner wall of the discharge groove (210) is provided with two grooves (212).

4. The press roller processing device according to claim 3, characterized in that: A plurality of the fixing holes (204) are evenly distributed on the top of the processing base (203), the motor (101) is located inside the processing base (203), the rotating machine (205) is located above the motor (101), the supporting frame (208) is located on the right side of the rotating machine (205), there are two clamping assemblies (206), and the unloading chute (210) passes through the top of the processing base (203) and extends to the inside of the waste storage bin (202).

5. The press roller processing device according to claim 4, characterized in that: The connection terminal (107) is fixedly connected to the processing base (203), and the connection terminal (107) passes through the surface of the processing base (203) and extends to the slide groove (209). The two electromagnets (104) are located inside the discharge groove (210), and the rotating shaft (105) is located below the slide groove (209).

6. The press roller processing device according to claim 3, characterized in that: The protection mechanism (3) comprises a protection shell (301), the protection shell (301) is rotatably connected to two operating doors (302) via hinges, the operating doors (302) are fixedly connected to transparent observation windows (303), and the operating doors (302) are fixedly connected to handles (304).

7. The press roller processing device according to claim 6, characterized in that: The bottom of the protective shell (301) is fixedly connected to the top of the main shell (201), and the processing base (203) is located inside the protective shell (301).

Images