Intelligent batten breaking saw

Abstract

The utility model discloses an intelligent batten breaking saw, and relates to the technical field of batten breaking, the intelligent batten breaking saw comprises a conveying line and a mounting rack, the conveying line comprises a first conveying assembly, a second conveying assembly, a third conveying assembly and a fourth conveying assembly, and a positioning mechanism and a cutting mechanism are fixedly mounted in the mounting rack; according to the technical scheme, the visual recognition device is adopted, whether the first cutting assembly conducts cutting or not is determined according to the visual recognition result, the first cutting assembly can ascend and descend, the second positioning assembly pushes the batten to be positioned and pushes the batten to the proper position, and the second cutting assembly just cuts off the section with scabs; the length of the A-level batten can be reserved to the maximum extent, and the problems that in the prior art, judgment is conducted through eyes of workers, the labor intensity is high, the quality is unstable due to manual cutting, and industrial injury risks caused by long-time cutting work are solved; the problems that manual cutting mainly depends on experience, the cutting positions vary from person to person, the A-level batten length is difficult to retain to the maximum degree, and good product resources are wasted are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of wood strip cutting, in particular to an intelligent wood strip cutting saw. Background Art

[0002] In the prior art, manual cutting is mainly used in the process of cutting and selecting wood strips. When cutting, it is necessary to observe the surface cleanliness and end face neatness of the wood strips, and then cut and separate the wood strips based on experience to retain as many high-quality wood strips as possible. However, manual cutting has the following problems: the cutting position is mainly based on experience, and it is easy to make mistakes in judgment, resulting in wood loss, and the work efficiency is low. Secondly, during the cutting process, workers are close to the saw blade, which poses safety hazards, dust hazards, noise hazards and other problems. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art and provide an intelligent wood strip splitting saw to solve the following problems of the prior art which relies on manual cutting: the cutting position is mainly based on experience, and it is easy to make wrong judgments resulting in wood loss and low work efficiency; secondly, during the cutting process, workers are close to the saw blade, which poses a safety hazard, dust hazard, noise hazard and other problems.

[0004] In view of this, the utility model provides an intelligent wood strip splitting saw, comprising a conveyor line and a mounting frame, wherein the conveyor line comprises a first conveyor assembly, a second conveyor assembly, a third conveyor assembly and a fourth conveyor assembly;

[0005] The fourth conveying assembly is installed at the bottom of the mounting frame, the third conveying assembly is installed at one end of the side wall of the fourth conveying assembly, the second conveying assembly is installed at one end of the third conveying assembly, the first conveying assembly is located on one side of the second conveying assembly, a fixing frame is fixedly installed between the second conveying assembly and the third conveying assembly, a visual recognition device is fixedly installed on the top and bottom of the fixing frame, a first material guide plate and a second material guide plate are fixedly installed on the top of the second conveying assembly, and a positioning mechanism and a cutting mechanism are fixedly installed inside the mounting frame.

[0006] Optionally, the cutting mechanism includes a first cutting assembly and a second cutting assembly, both of which are installed inside the mounting frame, the first cutting assembly is located at the center of the mounting frame, and the second cutting assembly is located at one end of the mounting frame.

[0007] Optionally, the positioning mechanism includes a first positioning component and a second positioning component, the first positioning component is fixedly installed on one side of the mounting frame, and the second positioning component is fixedly installed on the other side of the mounting frame.

[0008] Optionally, the first positioning assembly is located between the first cutting assembly and the second conveying assembly.

[0009] Optionally, the second positioning assembly is located between the first cutting assembly and the second cutting assembly.

[0010] Optionally, a first servo component and a second servo component are fixedly installed inside the mounting frame, the first cutting component is connected to the first servo component, the first cutting component is lifted and lowered inside the mounting frame through the first servo component, the second cutting component is connected to the second servo component, and the second cutting component is movably connected inside the mounting frame through the second servo component.

[0011] Optionally, a protective cover is fixedly mounted on the top of the mounting frame, a control cabinet is fixedly mounted on one side of the protective cover, and a display is fixedly mounted on one side of the control cabinet.

[0012] It can be seen from the above technical solutions that the embodiments of the utility model have the following advantages:

[0013] The utility model discloses an intelligent wood strip cutting saw, which adopts a visual recognition device, and determines whether the first cutting component cuts according to the visual recognition result. The first cutting component can be raised and lowered, and the system lifts the knife when it determines that the wood block is flat. The second positioning component pushes the wood strip to be positioned, and pushes the wood strip to a suitable position. The second cutting component just cuts off a section with scars, and can maximize the retention of the length of the A-grade wood strip, thus solving the problem of high labor intensity, unstable quality, and work-related injury risks caused by manual cutting that relies on workers' eyes to judge in the past; manual cutting mainly relies on experience, and the cutting position varies from person to person, making it difficult to maximize the retention of the length of the A-grade wood strip, resulting in a waste of good resources.

[0014] These features and advantages of the present invention will be disclosed in detail in the following specific implementation manners and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the protective cover of the utility model;

[0018] Figure 3 This is the installation diagram of the visual recognition device of the utility model;

[0019] Figure 4 This is an installation diagram of the second servo assembly and the second cutting assembly of the utility model;

[0020] Figure 5 This is the installation position diagram of the second positioning component of the utility model.

[0021] Figure 6 These are six situations of the wooden strips of the present utility model.

[0022] Explanation of the accompanying drawings: 1. Protective cover; 2. Control cabinet; 3. Display; 4. First conveying assembly; 5. Second conveying assembly; 6. First material guide plate; 7. Second material guide plate; 8. Third conveying assembly; 9. Mounting frame; 10. Fourth conveying assembly; 11. First servo assembly; 12. First cutting assembly; 13. Second servo assembly; 14. Second cutting assembly; 15. First positioning assembly; 16. Second positioning assembly; 17. Fixing frame; 18. Visual recognition device. DETAILED DESCRIPTION

[0023] The following is an explanation and description of the technical scheme of the embodiment of the utility model in conjunction with the drawings of the embodiment of the utility model, but the following embodiment is only a preferred embodiment of the utility model, not all. Based on the embodiment in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the utility model.

[0024] The following is a detailed description of the intelligent wood-strip splitting saw according to an embodiment of the utility model in conjunction with the accompanying drawings. Example

[0025] For easier understanding, see Figures 1 to 6 An embodiment of the intelligent wood strip splitting saw provided by the utility model comprises a conveying line and a mounting frame 9, wherein the conveying line comprises a first conveying assembly 4, a second conveying assembly 5, a third conveying assembly 8 and a fourth conveying assembly 10;

[0026] The fourth conveying assembly 10 is installed at the bottom of the mounting frame 9, the third conveying assembly 8 is installed at one end of the side wall of the fourth conveying assembly 10, the second conveying assembly 5 is installed at one end of the third conveying assembly 8, the first conveying assembly 4 is located on one side of the second conveying assembly 5, and a fixing frame 17 is fixedly installed between the second conveying assembly 5 and the third conveying assembly 8, and a visual recognition device 18 is fixedly installed on the top and bottom of the fixing frame 17, a first material guide plate 6 and a second material guide plate 7 are fixedly installed on the top of the second conveying assembly 5, and a positioning mechanism and a cutting mechanism are fixedly installed inside the mounting frame 9.

[0027] It should be noted that the first conveying assembly 4, the second conveying assembly 5 and the third conveying assembly 8 all include a bracket, a driving motor and a conveyor belt. The driving motor is installed on one side of the bracket, and the conveyor belt is installed at the output end of the driving motor. The conveyor belt is rotated inside the bracket by the driving motor. The fourth conveying assembly 10 includes a driving motor, a chain, a supporting plate and a pushing plate. The chain is installed at the output end of the driving motor, the supporting plate is installed inside the mounting frame 9, and the pushing plate is installed at the chain connection end. The pushing plate moves inside the supporting plate through the chain to push the wooden strips on the top of the supporting plate. By setting the first conveying assembly 4, the arranged wooden strips can be transported to the top of the second conveying assembly 5, and the position of the wooden strips can be corrected by the first guide plate 6 and the second guide plate 7 at the top of the second conveying assembly 5, and they are transported to the top of the third conveying assembly 8 through the second conveying assembly 5. By setting two visual recognition devices 18, the wooden strips can be visually recognized and scanned, and they are transported to the top of the fourth conveying assembly 10 through the third conveying assembly 8, and then the wooden strips are cut according to the recognition results.

[0028] In some embodiments, Figure 2 As shown, the cutting mechanism includes a first cutting assembly 12 and a second cutting assembly 14 , both of which are installed inside the mounting frame 9 , with the first cutting assembly 12 located at the center of the mounting frame 9 and the second cutting assembly 14 located at one end of the mounting frame 9 .

[0029] It should be noted that the first cutting assembly 12 and the second cutting assembly 14 both include a driving motor, a transmission belt and a cutting disc. The cutting disc is connected to the output end of the driving motor through the transmission belt. The driving motor can control the cutting disc to rotate and cut the wood strips.

[0030] In some embodiments, Figure 2 As shown, the positioning mechanism includes a first positioning component 15 and a second positioning component 16. The first positioning component 15 is fixedly mounted on one side of the mounting frame 9, and the second positioning component 16 is fixedly mounted on the other side of the mounting frame 9. The first positioning component 15 is located between the first cutting component 12 and the second conveying component 5, and the second positioning component 16 is located between the first cutting component 12 and the second cutting component 14.

[0031] It should be noted that the first positioning assembly 15 and the second positioning assembly 16 both include a servo motor, a gear, a rack and a push plate. The servo motor is installed on one side of the mounting frame 9, the gear is installed at the output end of the servo motor, the rack and the gear are kneaded and slid inside the mounting frame 9, the push plate is installed at one end of the rack, and the push plate is located at the top of the fourth conveying assembly 10.

[0032] In some embodiments, Figure 2As shown, the first servo component 11 and the second servo component 13 are fixedly installed inside the mounting frame 9, the first cutting component 12 is connected to the first servo component 11, and the first cutting component 12 is lifted and moved inside the mounting frame 9 through the first servo component 11, and the second cutting component 14 is connected to the second servo component 13, and the second cutting component 14 is movably connected inside the mounting frame 9 through the second servo component 13.

[0033] It should be noted that the first servo component 11 includes an electric push rod and a mounting plate, the first cutting component 12 is mounted on the mounting plate, and the first cutting component 12 is driven to rise and fall by the electric push rod. The second servo component 13 includes a movable plate, an eccentric shaft, a connecting rod and a servo motor. One end of the movable plate is rotatably connected to the top of the mounting frame 9, the second cutting component 14 is mounted on the top of the movable plate, the eccentric shaft is mounted on the output end of the servo motor, the eccentric shaft is movably connected to the movable plate through the connecting rod, the eccentric shaft is driven to rotate by the servo motor, and the movable plate can be driven to rotate by pulling the connecting rod, thereby adjusting the lifting and lowering of the cutting end of the second cutting component 14. Example

[0034] In some embodiments, Figure 1 As shown, a protective cover 1 is fixedly mounted on the top of the mounting frame 9 , a control cabinet 2 is fixedly mounted on one side of the protective cover 1 , and a display 3 is fixedly mounted on one side of the control cabinet 2 .

[0035] It should be noted that by setting up the protective cover 1, the cutting assembly and positioning assembly inside the mounting frame 9 can be protected, and at the same time, the debris generated during cutting can be prevented from splashing. By setting up the control cabinet 2, the electronic equipment can be controlled. By setting up the display 3, it can be used to display the scanning analysis diagram of the visual recognition device 18, making the operation more convenient.

[0036] like Figure 6 As shown, the materials are divided into six combinations of wood strips: first-class product A with no scars on both sides, second-class product B with no scars on one side, and third-class product C with scars on both sides; the cutting requirement is to retain the length of better grade wood as much as possible.

[0037] Working principle: The wooden strips are neatly stacked on the first conveying assembly 4 and then transferred to the second conveying assembly 5. The top and bottom of the fixed frame 17 between the second conveying assembly 5 and the third conveying assembly 8 are provided with a visual recognition device 18. The visual recognition device 18 enters the neatness of the surface and bottom of the wooden strips into the system, and enters the neatness of the end surface of the wooden strips into the control cabinet 2 and displays it on the display 3; the third conveying assembly 8 operates in a step-by-step manner, and sequentially sends the visually recognized wooden strips to the fourth conveying assembly 10. On the fourth conveying assembly 10, if the visual recognition finds that one end surface of the wooden strip is not neat, the system controls the first positioning assembly 1 5 Push the uneven surface of the wood strip to a suitable position, and the first cutting component 12 cuts the uneven surface neatly; if the visual recognition finds that the end surface of the wood strip is neat, the first positioning component 15 does not move, the first servo component 11 controls the first cutting component 12 to rise, and the wood strip moves to the second positioning component 16. If the visual recognition finds that the surface and bottom of the wood strip are smooth and without scars, the second servo component 13 lifts the second cutting component 14 and does not cut the wood strip; if the visual recognition finds that there are scars on the surface or the ground of the wood strip, the system controls the second positioning component 16 through calculation to push the scar edge of the wood strip to the cutting positioning point, and the second cutting component 14 cuts the wood strip.

[0038] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. Intelligent wood splitting saw, characterized by: It comprises a conveying line and a mounting frame (9), wherein the conveying line comprises a first conveying assembly (4), a second conveying assembly (5), a third conveying assembly (8) and a fourth conveying assembly (10); The fourth conveying assembly (10) is mounted at the bottom of the mounting frame (9), the third conveying assembly (8) is mounted at one end of the side wall of the fourth conveying assembly (10), the second conveying assembly (5) is mounted at one end of the third conveying assembly (8), the first conveying assembly (4) is located on one side of the second conveying assembly (5), a fixing frame (17) is fixedly mounted between the second conveying assembly (5) and the third conveying assembly (8), a visual recognition device (18) is fixedly mounted on the top and bottom of the fixing frame (17), a first material guide plate (6) and a second material guide plate (7) are fixedly mounted on the top of the second conveying assembly (5), and a positioning mechanism and a cutting mechanism are fixedly mounted inside the mounting frame (9).

2. The intelligent wood-strip splitting saw according to claim 1, characterized in that: The cutting mechanism comprises a first cutting assembly (12) and a second cutting assembly (14); the first cutting assembly (12) and the second cutting assembly (14) are both mounted inside the mounting frame (9); the first cutting assembly (12) is located at the center of the mounting frame (9), and the second cutting assembly (14) is located at one end of the mounting frame (9).

3. The intelligent wood-strip splitting saw according to claim 2, characterized in that: The positioning mechanism comprises a first positioning component (15) and a second positioning component (16), wherein the first positioning component (15) is fixedly mounted on one side of the mounting frame (9), and the second positioning component (16) is fixedly mounted on the other side of the mounting frame (9).

4. The intelligent wood-strip splitting saw according to claim 3 is characterized in that: The first positioning component (15) is located between the first cutting component (12) and the second conveying component (5).

5. The intelligent wood-strip splitting saw according to claim 3, characterized in that: The second positioning assembly (16) is located between the first cutting assembly (12) and the second cutting assembly (14).

6. The intelligent wood-strip splitting saw according to claim 2, characterized in that: A first servo assembly (11) and a second servo assembly (13) are fixedly mounted inside the mounting frame (9); the first cutting assembly (12) is connected to the first servo assembly (11); the first cutting assembly (12) is movable in a lifting manner inside the mounting frame (9) via the first servo assembly (11); the second cutting assembly (14) is connected to the second servo assembly (13); the second cutting assembly (14) is movably connected inside the mounting frame (9) via the second servo assembly (13).

7. The intelligent wood-strip splitting saw according to claim 1, characterized in that: A protective cover (1) is fixedly mounted on the top of the mounting frame (9), a control cabinet (2) is fixedly mounted on one side of the protective cover (1), and a display (3) is fixedly mounted on one side of the control cabinet (2).

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