Ceramic roller cutting device
By using conical deflectors and guide grooves in the ceramic roller rod cutting device, combined with buffer water tank and drainage pipe, the problem of cumbersome mud discharge during cutting is solved, and efficient and convenient mud treatment is achieved.
Patent Information
- Application Number
- CN202421425870.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The mud discharge operation of existing ceramic roller rod cutting devices during cutting is cumbersome, affects efficiency and requires additional cleaning.
A ceramic roller rod cutting device is designed, using a conical structure of the deflector plate and the guide groove. Combined with the buffer water tank and the drain pipe, the mud is directed to the drain pipe through the vibration of the deflector plate and the design of the guide groove, so as to achieve convenient discharge.
It improves the efficiency of mud export, avoids mud accumulation and condensation, simplifies the cleaning process, and makes use more convenient.
Smart Images

Figure CN222755782U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cutting devices, in particular to a ceramic roller cutting device. Background Art
[0002] At present, most of the cutting methods for ceramic rollers are to use cutting discs for cutting, which not only makes the cut end surface of the ceramic roller uneven, but also easily generates a lot of noise and dust. Therefore, it is necessary to use a high-pressure water gun to cut the ceramic roller, which not only makes the cut end surface of the ceramic roller neat, but also does not generate a lot of noise and dust. Compared with the cutting method using mechanical cutting discs, it is more economical and environmentally friendly.
[0003] The utility model patent with the authorization announcement date of August 12, 2022 and the authorization announcement number of CN217168812U discloses a water cutting device for artificial marble slab production, including a first bottom plate, a screw, a first water tank and a second base, one end of the second base is provided with a mud discharge mechanism, the mud discharge mechanism includes a cylinder, a telescopic rod, a scraper and a spike, the top of the cylinder is fixedly connected to the telescopic rod, the top of the telescopic rod is fixedly installed with a scraper, and one end of the scraper is fixedly installed with a spike. Although the device can realize the cutting of materials and the discharge of mud generated by material cutting, in the process of scraping out the mud by using the cylinder, the telescopic rod, the scraper and the spikes to cooperate, it is easy for the mud accumulated at the bottom of the water tank to accumulate at the mud discharge hole, thereby affecting the efficiency of the mud being discharged from the mud discharge hole, and making it easy for mud to remain on the scraper and the spikes, and it is necessary to clean them additionally, which is more cumbersome.
[0004] For this reason, it is necessary to design a ceramic roller cutting device that is convenient for mud discharge to solve the above-mentioned technical problems. Utility Model Content
[0005] In order to overcome the shortcoming of the existing device that the operation is complicated when discharging the mud generated when cutting materials, the technical problem to be solved is: to provide a ceramic roller cutting device that is convenient for discharging the mud.
[0006] The technical solution is: a ceramic roller cutting device, including a base plate, a mounting frame, a roller shaft, a cutting device and a clamping mechanism, a mounting frame is arranged in the middle of the base plate, a roller shaft is rotatably and horizontally distributed on the upper part of the mounting frame, a cutting device for cutting the ceramic roller rod is installed in the middle position of the top of the mounting frame, and clamping mechanisms for fixing the ceramic roller rod are respectively arranged on the front and rear sides of the top of the mounting frame, and also include a buffer water tank, a drain pipe, a guide plate and a buffer block, a buffer water tank is arranged at the bottom of the mounting frame, and the left and right sides of the buffer water tank are respectively connected and communicated with the drain pipe, a guide plate is arranged at the inner bottom of the buffer water tank, a cavity is formed between the bottom of the guide plate and the inner bottom of the buffer water tank, a buffer block is arranged on the top of the guide plate, and the buffer block is located directly below the cutting device.
[0007] Furthermore, the guide plate is arranged in a conical structure which is narrow at the top and wide at the bottom.
[0008] Furthermore, guide grooves are respectively provided on the left and right inclined surfaces of the guide plate, and the guide grooves correspond to the drainage pipes one by one.
[0009] Furthermore, the cutting device includes an electric slide rail, a mounting seat and a high-pressure water gun cutting piece. The electric slide rail is arranged in the middle of the top of the mounting frame, the mounting seat is arranged on the slider of the electric slide rail, and the high-pressure water gun cutting piece is arranged on the upper part of the mounting seat, and the high-pressure water gun cutting piece is located directly above between two adjacent roller shafts.
[0010] Furthermore, the clamping mechanism includes a guide rail, a motor, a bidirectional screw and a clamping arm. Guide rails are respectively arranged on the front and rear sides of the top of the mounting frame, a motor is arranged on the left side of the guide rail, a bidirectional screw is connected to the output shaft of the motor, and the other end of the bidirectional screw is rotatably connected to the mounting frame, a pair of clamping arms are respectively threadedly sleeved on the bidirectional screw, and the clamping arms are respectively slidably connected to the guide rails.
[0011] Furthermore, it also includes a material guide rack, and the material guide racks are respectively arranged on the front and rear sides of the bottom plate.
[0012] The beneficial effects are: by arranging a guide plate with a conical structure at the inner bottom of the buffer water tank, it is beneficial to guide the mud generated during the cutting of the ceramic roller rod to the corresponding drainage pipe through the guide groove, and through the buffering action of the buffer block and the cavity, the guide plate can vibrate, which is beneficial to improve the efficiency of mud diversion, avoid mud accumulation and condensation on the guide plate, and thus facilitate the purpose of convenient treatment of the mud, and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0014] Figure 2 It is a top view of the utility model.
[0015] Figure 3 It is a three-dimensional structural schematic diagram of the clamping mechanism and cutting device of the utility model.
[0016] Figure 4 The utility model is a schematic diagram of the assembly structure of the mounting frame, buffer water tank, guide plate and buffer block.
[0017] Figure 5 It is a cross-sectional view of the mounting frame and the guide plate of the utility model.
[0018] Among them: 1_bottom plate, 2_mounting frame, 20_roller, 3_electric slide rail, 4_mounting seat, 5_high-pressure water gun cutting piece, 6_guide rail, 7_motor, 8_bidirectional screw rod, 9_clamping arm, 10_buffer water tank, 11_drain pipe, 12_guide plate, 13_guide groove, 14_buffer block, 15_cavity, 16_material guide rack, a_ceramic roller rod. DETAILED DESCRIPTION
[0019] The preferred technical solution of the present utility model is described in detail below with reference to the accompanying drawings.
[0020] Embodiment: The utility model provides a ceramic roller cutting device, such as Figure 1-Figure 5 As shown, it includes a bottom plate 1, a mounting frame 2, a roller 20, a cutting device, a clamping mechanism, a buffer water tank 10, a drain pipe 11, a guide plate 12 and a buffer block 14. A mounting frame 2 is arranged in the middle of the bottom plate 1. The roller 20 is rotatably distributed horizontally on the upper part of the mounting frame 2, which is conducive to pushing the ceramic roller a, can achieve the purpose of labor saving, and is easy to use. A cutting device is installed in the middle position of the top of the mounting frame 2. The cutting device is conducive to cutting the ceramic roller a flat through a high-pressure water gun. The front and rear sides of the top of the mounting frame 2 are respectively provided with clamping mechanisms , the front and rear ends of the ceramic roller a can be clamped and fixed respectively, which is beneficial to improving the smooth cutting of the ceramic roller a. A buffer water tank 10 is arranged at the bottom of the mounting frame 2, and the left and right sides of the buffer water tank 10 are respectively connected and communicated with a drainage pipe 11, and a guide plate 12 is arranged at the bottom of the buffer water tank 10. A cavity 15 is formed between the bottom of the guide plate 12 and the bottom of the buffer water tank 10, and a buffer block 14 is arranged on the top of the guide plate 12, and the buffer block 14 is located directly below the cutting device, and the buffer block 14 is made of wear-resistant metal material.
[0021] Further, such as Figure 4 and Figure 5As shown, the guide plate 12 is a tapered structure that is narrow at the top and wide at the bottom, which is conducive to discharging the mud to the drainage pipes 11 on the left and right sides respectively. Guide grooves 13 are respectively opened on the left and right inclined surfaces of the guide plate 12, and the guide grooves 13 correspond to the drainage pipes 11 one by one, which is conducive to the smooth discharge of the mud and avoids the phenomenon of mud accumulation.
[0022] Further, such as Figure 1-Figure 3 As shown, the cutting device includes an electric slide rail 3, a mounting seat 4 and a high-pressure water gun 5 cutting piece. The electric slide rail 3 is arranged in the middle of the top of the mounting frame 2, the mounting seat 4 is arranged on the slider of the electric slide rail 3, and the high-pressure water gun cutting piece 5 is arranged on the upper part of the mounting seat 4. The high-pressure water gun cutting piece 5 is located directly above the two adjacent roller shafts 20 and can be staggered with the corresponding roller shaft 20 to avoid interference during use.
[0023] Further, such as Figure 1-Figure 3 As shown, the clamping mechanism includes a guide rail 6, a motor 7, a bidirectional screw rod 8 and a clamping arm 9. The guide rails 6 are respectively arranged on the front and rear sides of the top of the mounting frame 2, and the motor 7 is arranged on the left side of the guide rail 6. The output shaft of the motor 7 is connected to the bidirectional screw rod 8, and the other end of the bidirectional screw rod 8 is rotatably connected to the mounting frame 2. A pair of clamping arms 9 are respectively threadedly sleeved on the bidirectional screw rod 8, and the clamping arms 9 are respectively slidably connected to the guide rail 6. The motor 7 is controlled to make the bidirectional screw rod 8 rotate, and then the clamping arms 9 can be driven to retract each other to clamp and fix the ceramic roller a.
[0024] In addition, if Figure 1 and Figure 2 As shown, a material guide rack 16 is also included. The material guide racks 16 are respectively arranged on the front and rear sides of the bottom plate 1 to position the ceramic roller a placed on the roller shaft 20.
[0025] The ceramic roller a is placed on the roller shaft 20 and between the clamping arms 9 on the left and right sides. The motor 7 is controlled to start so that the bidirectional screw rod 8 can drive the clamping arms 9 thereon to move closer to each other to clamp and limit the ceramic roller a, thereby fixing the front and rear ends of the ceramic roller a. The high-pressure water gun 5 is turned on and the electric slide rail 3 is started to drive the high-pressure water gun 5 to move horizontally back and forth to cut the ceramic roller a. The accumulated water at the bottom of the buffer tank 10 can buffer the high-pressure water flow sprayed by the high-pressure water gun 5. , and the buffer block 14 is helpful to reduce the noise generated by the impact of high-pressure water flow on the guide plate 12. At the same time, under the buffering vibration action of the cavity 15, it is helpful to discharge the mud generated when the ceramic roller a is cut to the drain pipe 11 through the guide groove 13, which can effectively clean the mud and avoid the problem of mud accumulation and condensation on the guide plate 12 and causing the cleaning problem. To this end, it is only necessary to open the blockage on the drain pipe 11 and the mud can be automatically discharged from the buffer water tank 10 through the flushing action of the water flow in the buffer water tank 10, which is easy to use.
[0026] Although the utility model is described in detail with reference to the above embodiments, it is obvious to those skilled in the art through this disclosure that various changes or modifications can be made to the utility model without departing from the principle and spirit of the utility model defined by the claims. Therefore, the detailed description of the embodiments of the present disclosure is only used to explain, not to limit the utility model, but the scope of protection is limited by the content of the claims.
Claims
1. A ceramic roller cutting device, comprising a base plate (1), a mounting frame (2), a roller shaft (20), a cutting device and a clamping mechanism, wherein a mounting frame (2) is arranged in the middle of the base plate (1), a roller shaft (20) is rotatably and horizontally distributed on the upper part of the mounting frame (2), a cutting device for cutting off a ceramic roller (a) is installed in the middle position of the top of the mounting frame (2), and clamping mechanisms for fixing the ceramic roller (a) are respectively arranged on the front and rear sides of the top of the mounting frame (2), characterized in that: It also includes a buffer water tank (10), a drainage pipe (11), a guide plate (12) and a buffer block (14); the buffer water tank (10) is arranged at the bottom of the mounting frame (2); the left and right sides of the buffer water tank (10) are respectively connected and communicated with the drainage pipe (11); the guide plate (12) is arranged at the bottom of the buffer water tank (10); a cavity (15) is formed between the bottom of the guide plate (12) and the bottom of the buffer water tank (10); a buffer block (14) is arranged on the top of the guide plate (12), and the buffer block (14) is located directly below the cutting device.
2. A ceramic roller cutting device as claimed in claim 1, characterized in that: The guide plate (12) is arranged in a conical structure which is narrow at the top and wide at the bottom.
3. A ceramic roller cutting device as claimed in claim 1, characterized in that: Guide grooves (13) are respectively provided on the left and right inclined surfaces of the guide plate (12), and the guide grooves (13) correspond one-to-one to the drainage pipes (11).
4. A ceramic roller cutting device as claimed in claim 1, characterized in that: The cutting device comprises an electric slide rail (3), a mounting seat (4) and a high-pressure water gun cutting piece (5); the electric slide rail (3) is arranged in the middle of the top of the mounting frame (2); the mounting seat (4) is arranged on the slider of the electric slide rail (3); the high-pressure water gun cutting piece (5) is arranged on the upper part of the mounting seat (4); and the high-pressure water gun cutting piece (5) is located directly above the two adjacent roller shafts (20).
5. A ceramic roller cutting device as claimed in claim 1, characterized in that: The clamping mechanism comprises a guide rail (6), a motor (7), a bidirectional screw rod (8) and a clamping arm (9); the guide rails (6) are respectively arranged on the front and rear sides of the top of the mounting frame (2); the motor (7) is arranged on the left side of the guide rail (6); the output shaft of the motor (7) is connected to the bidirectional screw rod (8), and the other end of the bidirectional screw rod (8) is rotatably connected to the mounting frame (2); a pair of clamping arms (9) are respectively threadedly sleeved on the bidirectional screw rod (8), and the clamping arms (9) are respectively slidably connected to the guide rail (6).
6. A ceramic roller cutting device as claimed in claim 1, characterized in that: It also includes a material guide rack (16), and the material guide rack (16) is respectively arranged on the front and rear sides of the bottom plate (1).
Citation Information
Patent Citations
Water cutting device for artificial marble slab production
CN217168812U