Plastic coating mechanism for composite buttons
By setting a motor-driven rotary shaft and crushing knife in the plastic wrapping mechanism of the composite buttons to cut and crush the solid plastic, and using the activated carbon layer to adsorb gas, the problem of slow melting of solid plastic is solved, and the plastic wrapping efficiency and environmental friendliness are improved.
Patent Information
- Application Number
- CN202421547946.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-02
AI Technical Summary
In the prior art, the plastic wrapping mechanism of composite buttons lacks the function of cutting and crushing solid plastic, resulting in a reduction in the heating and melting speed of solid plastic, thereby reducing the plastic wrapping efficiency.
A composite button plastic wrap mechanism is designed, using a motor to drive the rotating shaft to melt the heated plastic, the screen plate sieves the solid plastic, the rotating roller and the crushing knife cut and crush the larger solid plastic, and adsorbs the gas generated after heating through the activated carbon layer to improve the melting speed and plastic wrap efficiency of the plastic.
By cutting, crushing and gas adsorption of solid plastic, the melting time of solid plastic is shortened, the plastic wrapping efficiency of composite buttons is improved, and the air pollution by heating plastic gases is reduced.
Smart Images

Figure CN222755895U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plastic coating, in particular to a plastic coating mechanism for a composite button. Background Art
[0002] Plastic coating is a surface treatment process, which is mainly used in mechanical equipment, industrial assembly lines, furniture and hardware accessories. Specifically, plastic coating refers to wrapping a layer of plastic on the outside of metal products. This layer of plastic is usually made of nylon PA, polyoxymethylene POM and engineering plastics polypropylene, PP and other materials. The outer plastic has a certain hardness, impact resistance, friction resistance and self-lubricating property, which can provide additional protection and performance improvement. The plastic coating treatment method includes melting solid plastic into liquid plastic at high temperature, then putting in metal wire and taking it out after a period of time.
[0003] After searching, Chinese patent announcement number: CN220651726U discloses a cable plastic coating mechanism, in which molten plastic enters the material channel through the clinker pipe and then enters the plastic coating device. An annular heating plate is installed in the guide sleeve. The core wire is continuously transported to the guide sleeve and preheated by the annular heating plate in the guide sleeve. Then the core wire is transported to the plastic coating part. The core wire passing through the material channel is wrapped by the molten plastic and enters the plastic coating part, avoiding insufficient wrapping and compaction, thereby avoiding the generation of bubbles or bulging.
[0004] In the above technical solution, the overmolded parts are overmolded with molten plastic, but the raw material for the overmolding is obtained by melting solid plastic. During the heating and melting process of the solid plastic, if there is a large volume of solid plastic, the melting time of the plastic will be increased, thereby reducing the efficiency of the overmolding. Therefore, a composite button overmolding mechanism is proposed to solve the above problem. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a plastic coating mechanism for a composite button, aiming to improve the problem that the plastic coating mechanism for composite buttons in the prior art lacks the function of cutting and crushing solid plastics, resulting in a decrease in the plastic coating efficiency due to the speed at which the solid plastics are heated and melted.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a plastic coating mechanism for composite buttons, including a plastic coating device body, a material storage box is fixedly connected to the top of the plastic coating device body, a heating plate is fixedly connected to the inner wall of the material storage box, a liquid outlet is opened at the bottom of the material storage box, a motor is fixedly connected to the top of the material storage box, a rotating shaft is fixedly connected to the output end of the motor, a spiral blade is fixedly connected to the outer wall of the rotating shaft, a screening component is arranged inside the material storage box, and a purification component is arranged on the top of the material storage box.
[0007] As a further description of the above technical solution:
[0008] The top of the overmolding device body is fixedly connected with a placement seat, the inner wall of the placement seat is fixedly connected with a heat dissipation shell, the top of the heat dissipation shell is fixedly connected with a heat conduction plate, and the inner wall of the heat dissipation shell is fixedly connected with an air pump through a pipeline.
[0009] As a further description of the above technical solution:
[0010] The screening assembly includes a sieve plate, a support frame is fixedly connected to the side wall of the rotating shaft, a roller is rotatably connected to the inner surface of the support frame, a crushing knife is fixedly connected to the outer wall of the roller, a support rod is fixedly connected to the outer wall of the rotating shaft, and a scraper is fixedly connected to the outer wall of the support rod.
[0011] As a further description of the above technical solution:
[0012] The purification component includes an exhaust pipe, the inner wall of the exhaust pipe is fixedly connected to a fixing block, the top of the fixing block is magnetically connected to a mounting frame, the inner wall of the mounting frame is fixedly connected to an activated carbon layer, and the surface of the mounting frame is fixedly connected to a handle.
[0013] As a further description of the above technical solution:
[0014] The outer wall of the screen plate is fixedly connected to the inner wall of the material storage box, and the side wall of the scraper is in contact with the inner wall of the material storage box.
[0015] As a further description of the above technical solution:
[0016] The outer wall of the exhaust pipe is fixedly connected to the inner wall of the material storage box, and the outer wall of the mounting frame is matched with the inner wall of the exhaust pipe.
[0017] As a further description of the above technical solution:
[0018] The interior of the heat dissipation housing is hollow.
[0019] As a further description of the above technical solution:
[0020] The air pump is fixedly connected to the outer wall of the material storage box.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, a motor is provided to drive the rotating shaft so that the spiral blade melts the heated plastic, the screen plate screens the solid plastic, the roller cooperates with the crushing knife to cut and crush the solid plastic with a larger volume, the activated carbon layer provides a physical adsorption method for the gas generated after the plastic is heated, the fixed block cooperates with the mounting frame to replace the activated carbon layer, and the scraper can scrape off the attached plastic liquid, thereby shortening the melting speed of the solid plastic and improving the plastic coating efficiency of the buttons.
[0023] 2. In the utility model, an air pump is provided to intermittently blow air back and forth into the heat dissipation shell, and the coolant flows inside the heat dissipation shell, and the cold source is dissipated to the surface of the button after plastic coating through the heat conduction plate, thereby reducing the risk of the heated plastic being unfavorable for the staff to take the material due to temperature reasons. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a partial cross-sectional front view of the main structure of a plastic coating mechanism of a composite button proposed by the utility model;
[0025] Figure 2 It is a partial cross-sectional side view schematic diagram of the main structure of a plastic coating mechanism of a composite button proposed by the utility model;
[0026] Figure 3 It is a partial cross-sectional top view of the main structure of a plastic coating mechanism of a composite button proposed by the utility model;
[0027] Figure 4 The utility model provides a composite button plastic coating mechanism Figure 3 A magnified schematic diagram of area A in the middle.
[0028] Legend:
[0029] 1. Plastic coating device body; 2. Storage box; 3. Liquid outlet; 4. Heating plate; 5. Motor; 6. Rotating shaft; 7. Spiral blade; 8. Screen plate; 9. Support frame; 10. Rotating roller; 11. Crushing knife; 12. Support rod; 13. Scraper; 14. Exhaust pipe; 15. Fixed block; 16. Mounting frame; 17. Activated carbon layer; 18. Handle; 19. Placement seat; 20. Heat dissipation shell; 21. Heat conduction plate; 22. Air pump. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1-Figure 3 The utility model provides an embodiment: a plastic coating mechanism for composite buttons, including a plastic coating device body 1, a material storage box 2 is fixedly connected to the top of the plastic coating device body 1, the interior of the material storage box 2 is convenient for putting solid plastic, the inner wall of the material storage box 2 is fixedly connected to a heating plate 4, the heating plate 4 heats and melts the solid plastic inside the material storage box 2, a liquid outlet 3 is provided at the bottom of the material storage box 2, the liquid outlet 3 is provided with a valve, which is convenient for discharging the melted liquid plastic, a motor 5 is fixedly connected to the top of the material storage box 2, the output end of the motor 5 is fixedly connected to a rotating shaft 6, the outer wall of the rotating shaft 6 is fixedly connected to a spiral leaf 7, the spiral leaf 7 is located at one end of the rotating shaft 6 close to the liquid outlet 3, a screening component is provided inside the material storage box 2, and a purification component is provided on the top of the material storage box 2.
[0032] Reference Figure 2-Figure 4 The screening component includes a screen plate 8, the surface of the screen plate 8 is provided with screen holes, which is convenient for screening solid plastics. The side wall of the rotating shaft 6 is fixedly connected to a support frame 9, the inner surface of the support frame 9 is rotatably connected to a roller 10, the outer wall of the roller 10 is fixedly connected to a crushing knife 11, and the crushing knife 11 cuts and crushes a larger volume of solid plastics. The outer wall of the rotating shaft 6 is fixedly connected to a support rod 12, and the outer wall of the support rod 12 is fixedly connected to a scraper 13, and the scraper 13 scrapes off the plastic attached to the inner wall of the storage box 2. The purification component includes an exhaust pipe 14, the inner wall of the exhaust pipe 14 is fixedly connected to a fixed block 15, and the top of the fixed block 15 is magnetically connected to a mounting frame 1 6. An activated carbon layer 17 is fixedly connected to the inner wall of the mounting frame 16. The pollutants contained in the gas of the activated carbon layer 17 are adsorbed to reduce the direct discharge of the gas generated by the heated and melted plastic. A handle 18 is fixedly connected to the surface of the mounting frame 16. There are two groups of handles 18, and the two groups of handles 18 are symmetrically arranged with the central axis of the mounting frame 16 as the symmetry axis. The handles 18 are convenient for the operator to hold and pick up. The outer wall of the sieve plate 8 is fixedly connected to the inner wall of the storage box 2, the side wall of the scraper 13 is in contact with the inner wall of the storage box 2, the outer wall of the exhaust pipe 14 is fixedly connected to the inner wall of the storage box 2, and the outer wall of the mounting frame 16 is adapted to the inner wall of the exhaust pipe 14.
[0033] Reference Figure 1-Figure 3A placement seat 19 is fixedly connected to the top of the plastic-coating device body 1, and a heat dissipation shell 20 is fixedly connected to the inner wall of the placement seat 19. The inner wall of the heat dissipation shell 20 is connected to an external water pump through a pipeline. The water pump fills the circulating coolant into the interior of the heat dissipation shell 20, and an exhaust hole is opened on the top of the heat dissipation shell 20. The liquid level of the coolant entering will not exceed the position of the exhaust hole. A heat conducting plate 21 is fixedly connected to the top of the heat dissipation shell 20. The heat conducting plate 21 is made of metal material and has a heat conducting effect, which is convenient for transferring the cold source of the coolant to the button surface. The inner wall of the heat dissipation shell 20 is fixedly connected to an air pump 22 through a pipeline. The interior of the heat dissipation shell 20 is hollow. The air pump 22 is fixedly connected to the outer wall of the storage box 2. The air pump 22 can intermittently blow air into the heat dissipation shell 20 to accelerate the flow characteristics of the coolant.
[0034] Working principle: solid plastic is put into the material storage box 2 through the feed port on the top, and the heating plate 4 heats and melts the solid plastic. The solid plastic will fall on the surface of the screen plate 8. At this time, the motor 5 is turned on, and the shaft 6 rotates to drive the support frame 9 to move. The roller 10 crushes the solid plastic. At the same time, the crushing knife 11 can cut and crush larger solid plastics to reduce the melting time of the solid plastic. At the same time, the plastic will produce some gas during the melting process. When the gas is discharged through the exhaust pipe 14, it will contact the activated carbon layer 17. The activated carbon layer 17 can absorb the organic matter contained in the gas, provide physical adsorption method for the gas, and avoid the direct discharge of the gas to pollute the air. When the activated carbon After the layer 17 has been used for a period of time, the handle 18 is manually grasped and pulled upward until the mounting frame 16 is separated from the magnetic attraction of the fixed block 15. After the activated carbon layer 17 is replaced, the activated carbon layer 17 is installed by using the magnetic attraction of the mounting frame 16 and the fixed block 15. After the plastic is melted, it passes through the sieve plate 8 to reach the lower end of the storage box 2. The rotation of the spiral blade 7 discharges the liquid plastic and coats the buttons. When the coating is completed, the heat dissipation shell 20 will be filled with coolant introduced by an external water pump. The air pump 22 intermittently inflates the heat dissipation shell 20. The coolant can flow inside the heat dissipation shell 20 and remain in the archive. The coated buttons are cooled by the heat conduction plate 21, which is convenient for the staff to take the materials.
[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A plastic coating mechanism for composite buttons, comprising a plastic coating device body (1), a material storage box (2) fixedly connected to the top of the plastic coating device body (1), a heating plate (4) fixedly connected to the inner wall of the material storage box (2), and a liquid outlet (3) opened at the bottom of the material storage box (2), characterized in that: The top of the material storage box (2) is fixedly connected to a motor (5), the output end of the motor (5) is fixedly connected to a rotating shaft (6), the outer wall of the rotating shaft (6) is fixedly connected to a spiral blade (7), a screening component is arranged inside the material storage box (2), and a purification component is arranged on the top of the material storage box (2).
2. The plastic coating mechanism of a composite button according to claim 1, characterized in that: The top of the overmolding device body (1) is fixedly connected to a placement seat (19), the inner wall of the placement seat (19) is fixedly connected to a heat dissipation shell (20), the top of the heat dissipation shell (20) is fixedly connected to a heat conduction plate (21), and the inner wall of the heat dissipation shell (20) is fixedly connected to an air pump (22) via a pipeline.
3. The plastic coating mechanism of a composite button according to claim 1, characterized in that: The screening assembly comprises a sieve plate (8), a support frame (9) is fixedly connected to the side wall of the rotating shaft (6), a roller (10) is rotatably connected to the inner surface of the support frame (9), a crushing knife (11) is fixedly connected to the outer wall of the roller (10), a support rod (12) is fixedly connected to the outer wall of the rotating shaft (6), and a scraper (13) is fixedly connected to the outer wall of the support rod (12).
4. The plastic coating mechanism for a composite button according to claim 1, characterized in that: The purification component comprises an exhaust pipe (14), the inner wall of the exhaust pipe (14) is fixedly connected to a fixing block (15), the top of the fixing block (15) is magnetically connected to a mounting frame (16), the inner wall of the mounting frame (16) is fixedly connected to an activated carbon layer (17), and the surface of the mounting frame (16) is fixedly connected to a handle (18).
5. The plastic coating mechanism of a composite button according to claim 3, characterized in that: The outer wall of the sieve plate (8) is fixedly connected to the inner wall of the material storage box (2), and the side wall of the scraper (13) is in contact with the inner wall of the material storage box (2).
6. The plastic coating mechanism of a composite button according to claim 4, characterized in that: The outer wall of the exhaust pipe (14) is fixedly connected to the inner wall of the material storage box (2), and the outer wall of the mounting frame (16) is matched with the inner wall of the exhaust pipe (14).
7. The plastic coating mechanism of a composite button according to claim 2, characterized in that: The interior of the heat dissipation housing (20) is hollow.
8. The plastic coating mechanism of a composite button according to claim 2, characterized in that: The air pump (22) is fixedly connected to the outer wall of the material storage box (2).
Citation Information
Patent Citations
Cable plastic coating mechanism
CN220651726U