Shape correcting tool for highlight fog lamp cover plate

By designing a high-gloss fog lamp cover proofing tooling including pre-deformed functional blocks and prototypical support seats, the existing technology cannot effectively solve the problem of large drop and small spacing in the shape of the high-gloss fog lamp cover, achieving consistency and aesthetics of the product appearance, ensuring mass production and quality assurance.

CN222756051UActive Publication Date: 2025-04-15CHONGQING BALING AUTO PARTS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421331681.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-15
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing technology cannot effectively solve the problem of large depth gap and small spacing of the cover plate with high-gloss lights, which limits its mass production and quality assurance.

Method used

A high-gloss fog lamp cover proofing tooling is designed, including the tool base plate and a symmetrical proofing structure. It adopts a block with pre-deformation function and a profiling support base, combined with a fast pressing clip and a protective film to ensure the consistency and aesthetics of the product appearance through pre-deformation treatment.

Benefits of technology

The tooling is simple in structure and ingenious in layout. The pre-deformation treatment effectively ensures the local contour size of the high-gloss fog lamp cover, ensures the consistency and aesthetics of the product appearance, and solves the problems of mass production and quality assurance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222756051U_ABST
    Figure CN222756051U_ABST
Patent Text Reader

Abstract

The utility model discloses a shape correcting tool for a highlight fog lamp cover plate. The shape correcting tool comprises a tool bottom plate and shape correcting structures symmetrically arranged at the two ends of the tool bottom plate. The shape correcting structure comprises a shape block and three profiling supporting seats, the shape block is fixedly installed on the tool bottom plate and has a pre-deformation function, the three profiling supporting seats are fixedly installed on the tool bottom plate, three supporting seats are fixedly installed on the tool bottom plate, rapid pressing clamps are fixedly installed on the supporting seats, and the rapid pressing clamps are provided with pressing heads used for pressing. The shape correcting tool for the highlight fog lamp cover plate is simple in structure and ingenious in layout, proper process conditions are set according to material and process planning requirements, and the highlight fog lamp cover plate which is just subjected to injection molding is put into the shape correcting tool to be subjected to pre-deformation treatment. And the local overall dimension of the highlight fog lamp cover plate is effectively ensured, so that the consistency and attractiveness of the appearance of a product are ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of tooling, in particular to a tooling for correcting the shape of a high-gloss fog lamp cover. Background Art

[0002] Usually, the high-gloss fog lamp cover of the front bumper of a car is a relatively flat injection-molded part. This structure is suitable for more ordinary products with small height difference and wide spacing. However, it cannot be used for the high-gloss fog lamp cover with large depth difference and small spacing on the A-side, which limits the mass production of the high-gloss fog lamp cover and cannot guarantee the quality of the high-gloss fog lamp cover. Summary of the invention

[0003] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by this patent application is how to provide a high-gloss fog lamp cover shaping tooling with a simple structure, ingenious layout, and better guarantee of product quality.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0005] A high-gloss fog lamp cover plate shaping tool, comprising a tool base plate and shaping structures symmetrically arranged at two ends of the tool base plate;

[0006] The shaping structure includes a mold block with a pre-deformation function fixedly mounted on a tooling base plate and three contour support seats fixedly mounted on the tooling base plate. Three supports are fixedly mounted on the tooling base plate, and quick press clamps are fixedly mounted on the supports. The quick press clamps have a pressure head for clamping.

[0007] Wherein, lifting handles are fixedly installed at both ends of the tooling bottom plate.

[0008] Wherein, the block is made of aluminum alloy material.

[0009] Wherein, the support seat is an aluminum alloy support seat.

[0010] Wherein, a protective film is installed on the mold block and the support seat.

[0011] Wherein, the protective film is provided with two layers.

[0012] The two layers of protective films are respectively a rubber cloth and a flannel cloth, and the flannel cloth is located above the rubber cloth.

[0013] In summary, the high-gloss fog lamp cover shaping tooling has a simple structure and ingenious layout. Appropriate process conditions are set according to the material and process planning requirements, and the high-gloss fog lamp cover that has just been injection molded is placed in the shaping tooling for pre-deformation treatment. The local contour size of the high-gloss fog lamp cover is effectively guaranteed to ensure the consistency and aesthetics of the product appearance. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model is a schematic structural diagram of a high-gloss fog lamp cover shape correction tool.

[0015] Figure 2 for Figure 1 Schematic diagram of the status with the high-beam fog lamp cover installed. DETAILED DESCRIPTION

[0016] The present invention is further described in detail below in conjunction with the accompanying drawings. In the description of the present invention, it should be understood that the directions or positional relationships indicated by directional words such as "upper, lower" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0017] like Figure 1-2 As shown, a high-gloss fog lamp cover shaping tool comprises a tool base plate 1 and shaping structures symmetrically arranged at both ends of the tool base plate;

[0018] The shaping structure includes a mold block 2 with a pre-deformation function fixedly mounted on a tooling base plate and three contour support seats 3 fixedly mounted on the tooling base plate. Three supports 7 are fixedly mounted on the tooling base plate, and a quick press clamp 4 is fixedly mounted on the supports. The quick press clamp has a pressure head 5 for clamping.

[0019] During implementation, lifting handles 6 are fixedly installed at both ends of the tooling bottom plate.

[0020] During implementation, the block is made of aluminum alloy material.

[0021] During implementation, the support seat is an aluminum alloy support seat.

[0022] During implementation, a protective film (not shown) is installed on the mold block and the support seat.

[0023] In practice, the protective film is provided with two layers.

[0024] During implementation, the two layers of protective films are respectively a rubber blanket and a flannel, and the flannel is located above the rubber blanket.

[0025] Specifically, the product is shaped by using the principle of pre-deformation of parts in hot state to ensure that the appearance of the injection molded high-gloss fog lamp cover 8 meets the predetermined contour requirements; the product is pressed at a suitable angle to ensure the consistency of the product appearance. The shaping tool has a simple structure and a clever layout. According to the material and process planning requirements, the appropriate process conditions are set, and the newly injection molded high-gloss fog lamp cover is placed in the shaping tool for pre-deformation. The local contour size of the high-gloss fog lamp cover is effectively guaranteed to ensure the consistency and aesthetics of the product appearance.

[0026] Finally, it should be noted that those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include these modifications and variations.

Claims

1. A high-gloss fog lamp cover plate correction tool, characterized in that: It includes a tooling bottom plate and a shape-correcting structure symmetrically arranged at two ends of the tooling bottom plate; The shaping structure includes a mold block with a pre-deformation function fixedly mounted on a tooling base plate and three contour support seats fixedly mounted on the tooling base plate. Three supports are fixedly mounted on the tooling base plate, and quick press clamps are fixedly mounted on the supports. The quick press clamps have a pressure head for clamping.

2. The high-gloss fog lamp cover plate correction tool according to claim 1, characterized in that: Lifting handles are fixedly mounted on both ends of the tooling bottom plate.

3. The high-gloss fog lamp cover plate correction tool according to claim 2, characterized in that: The block is made of aluminum alloy material.

4. The high-gloss fog lamp cover plate correction tool according to claim 1, characterized in that: The support seat is an aluminum alloy support seat.

5. The high-gloss fog lamp cover plate correction tool according to claim 1, characterized in that: The block and the support seat are provided with protective films.

6. The high-gloss fog lamp cover plate shaping tool according to claim 5, characterized in that: The protective film is provided with two layers.

7. The high-gloss fog lamp cover plate correction tool according to claim 1, characterized in that: The two layers of protective films are respectively a rubber cloth and a flannel cloth, wherein the flannel cloth is located above the rubber cloth.