Film cutting mechanism for film laminating machine
By designing the film cutting mechanism for the film coating machine, automatic coating and cutting of the glass plate is realized, solving the problems of low cutting efficiency and irregular edges in the prior art, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421634319.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-11
AI Technical Summary
In the prior art, the cutting efficiency of glass plates after coating is low, and the cutting edges are irregular, resulting in high product defect rate, and the separation of the coating machine and the film cutting mechanism are low.
A film cutting mechanism for a coating machine is designed, including a coating mechanism and a film cutting mechanism. The sheet is conveyed through a conveyor belt, and the motor drives the conveyor roller to rotate to realize automatic coating and cutting of the sheet. The membrane cutting mechanism consists of a cylinder, a lifting plate, a membrane pressing shell, a membrane cutting knife, etc. The membrane pressing shell is driven down through the cylinder, the rubber pad presses the protective film, and the deformation spring presses the protective film to ensure the rules of cutting edges.
Automatic coating and cutting of glass plates is realized, production efficiency is improved, regularity and smoothness of cutting edges are ensured, and product defect rate is reduced.
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Figure CN222756073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film cutting equipment, in particular to a film cutting mechanism for a laminating machine. Background Art
[0002] Laminating machines can be divided into two categories: instant laminating machines and pre-coating laminating machines. They are special equipment for paper, board materials, and film mounting. After being pressurized by rubber rollers and heating rollers, they are combined to form a paper-plastic product. The process of instant laminating machines includes three parts: gluing, drying, and hot pressing. It has a wide range of applications and stable and reliable processing performance. It is a widely used laminating equipment in China. Pre-coating laminating machines do not have gluing and drying parts, are small in size, low in cost, and flexible and convenient to operate. They are not only suitable for laminating processing of large quantities of printed materials, but also suitable for laminating processing of small quantities and scattered printed materials such as automated desktop office systems.
[0003] The existing coating of glass plates is mostly carried out by manually cutting a single glass plate after coating. When cutting and separating the coated glass plates, the cut edges are often irregular, and the edge of the product may even be cut, resulting in a significant increase in the defective rate of the product, reducing work efficiency and being unfavorable for processing. In addition, the existing laminating machines and film cutting mechanisms are mostly separated, resulting in low efficiency in coating and cutting of glass plates. Utility Model Content
[0004] The utility model aims to provide a film cutting mechanism for a laminating machine to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A film cutting mechanism for a laminating machine comprises a laminating mechanism, wherein a film cutting mechanism is fixedly arranged in the laminating mechanism;
[0007] The film cutting mechanism includes a fixed arm, a cylinder is fixedly connected to the top of the fixed arm, a lifting plate is fixedly connected to the bottom of the cylinder, a plurality of pressure rods are fixedly connected to the bottom of the lifting plate at equal distances, a pressure plate is fixedly connected between the bottoms of the plurality of pressure rods, four mounting blocks are fixedly connected to the bottom of the pressure plate symmetrically about its vertical center plane, a film cutting knife is inserted between two adjacent mounting blocks, and a threaded column inserted into the film cutting knife is screwed together between two opposing mounting blocks.
[0008] Furthermore, a film pressing shell is slidably connected between the plurality of pressing rods, a cutting groove is provided at the center of the bottom of the film pressing shell, and two rubber pads are symmetrically fixedly connected to the bottom of the film pressing shell.
[0009] Furthermore, the exteriors of the plurality of pressure rods are sleeved with deformation springs fixedly connected to the film shell.
[0010] Furthermore, the coating mechanism includes two support frames, both ends of one of the support frames are rotatably connected to a conveying roller 1, and both ends of the other support frame are rotatably connected to a conveying roller 2, a conveyor belt is sleeved between the two conveying rollers 1 and the two conveying rollers 2, a double-groove pulley is fixedly sleeved at the end of the conveying roller 2, a synchronous wheel 1 is fixedly sleeved at the end of the conveying roller 1, a synchronous belt 1 is sleeved between the double-groove pulley and the synchronous wheel 1, the output end of the driving motor is fixedly connected at the center position of the conveying roller 2, and a connecting plate is fixedly connected between the two support frames.
[0011] Furthermore, two support columns are symmetrically fixedly connected to the support frame, a film placing roller is rotatably connected between the two support columns, a second synchronous wheel is fixedly sleeved on the end of the film placing roller, a second synchronous belt is sleeved between the second synchronous wheel and the double-groove pulley, and a protective film is wound on the film placing roller.
[0012] Furthermore, a coating roller is provided on the conveyor belt, and both ends of the coating roller are rotatably connected to positioning seats, and the tops of the two positioning seats are fixedly connected to sliding rods, the outer sliding sleeves of the sliding rods are slidably sleeved with sleeves, the tops of the sliding rods are fixedly connected with extrusion springs, and the tops of the sleeves are fixedly connected with lifting blocks, one of the lifting blocks is screwed with an adjusting screw rod rotatably connected to the support frame, and the other lifting block is slidably sleeved with a limiting column.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. By placing multiple sheets on the conveyor belt for conveying, the driving motor can drive the conveyor roller 1 and the conveyor roller 2 to rotate in the same direction, so that the two conveyor belts can drive multiple sheets to continuously move from the bottom of the coating roller. The driving motor can also drive the film-releasing roller to rotate and release the protective film. Then the protective film is attached to the surface of the sheet after bypassing the coating roller. When the gap between the two coated sheets moves to the bottom of the film cutting mechanism, the automatic film cutting operation can be completed, so that the coating mechanism and the film cutting mechanism can be combined together to automatically coat and cut the sheets, thereby improving the coating production efficiency of a large number of sheets.
[0015] 2. The cylinder drives the lifting plate and the film pressing shell to descend together. Since the bottom of the film pressing shell is lower than the position of the film cutting knife in terms of horizontal height, the rubber pads on both sides of the bottom of the film pressing shell can first be pressed on the protective film at the edges of the two sheets, and then the cylinder drives the pressing plate to continue to descend. During this period, the deformation spring will be compressed, and the protective films on the two sheets will be squeezed through the film pressing shell. Therefore, when the film cutting knife moves down in the cutting groove to cut the protective film, the protective film will be tightened, thereby ensuring that the cutting edge is regular and smooth, and there will be no uneven incision and wrinkles. Therefore, the protective films on the two adjacent sheets will be automatically separated.
[0016] 3. A double-groove pulley and a synchronous pulley are respectively provided at the ends of the conveyor roller one and the conveyor roller two, and a synchronous belt one is sleeved between the two, so that the driving motor can drive the two conveyor rollers one and the conveyor roller two to drive in the same direction, so that the two conveyor belts can connect and convey multiple sheets of material, and at the same time, the synchronous belt two can drive the film-releasing roller to release the protective film, and then the protective film is pressed onto the sheet material through the coating roller, so that the sheet material completes the coating operation while moving, and according to the thickness of the sheet material, the lifting block can be driven to slide on the limit column by adjusting the screw rod, so as to facilitate the adjustment of the height of the coating roller, so that the device can be adjusted according to the thickness of the sheet material, thereby improving the application range of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the structure of the laminating mechanism in the utility model;
[0019] Figure 3 This is a schematic diagram of the end structure of the laminating roller in the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the film cutting mechanism of the utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the film cutting knife in the utility model.
[0022] In the figure: 100, film coating mechanism; 101, support frame; 102, conveyor roller 1; 103, double groove pulley; 104, drive motor; 105, conveyor belt; 106, synchronous wheel 1; 107, synchronous belt 1; 108, conveyor roller 2; 109, support column; 110, film placing roller; 111, synchronous wheel 2; 112, synchronous belt 2; 113, film coating roller; 114, connecting plate; 115, positioning seat; 116, slide Rod; 117, sleeve; 118, extrusion spring; 119, lifting block; 120, adjusting screw; 121, limiting column; 200, film cutting mechanism; 201, fixed arm; 202, cylinder; 203, lifting plate; 204, pressure rod; 205, deformation spring; 206, film pressing shell; 207, rubber pad; 208, cutting groove; 209, pressure plate; 210, film cutting knife; 211, mounting block; 212, threaded column. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 5 In an embodiment of the utility model, a film cutting mechanism for a laminating machine includes a laminating mechanism 100, in which a film cutting mechanism 200 is fixedly arranged;
[0025] The film cutting mechanism 200 includes a fixed arm 201, the top of the fixed arm 201 is fixedly connected to a cylinder 202, the bottom of the cylinder 202 is fixedly connected to a lifting plate 203, the bottom of the lifting plate 203 is fixedly connected to multiple pressure rods 204 at equal distances, a pressure plate 209 is fixedly connected between the bottoms of the multiple pressure rods 204, the bottom of the pressure plate 209 is symmetrically fixedly connected to four mounting blocks 211 about its vertical center plane, a film cutting knife 210 is inserted between two adjacent mounting blocks 211, and a threaded column 212 inserted into the film cutting knife 210 is screwed together between two opposite mounting blocks 211.
[0026] Specifically, multiple sheets can be placed on the conveyor belt 105 for transportation, and the driving motor 104 can drive the conveyor roller 102 and the conveyor roller 2 108 to rotate in the same direction, so that the two conveyor belts 105 can drive multiple sheets to continuously move from the bottom of the coating roller 113, and the driving motor 104 can also drive the film-releasing roller 110 to rotate and release the protective film, and then the protective film is attached to the surface of the sheet after bypassing the coating roller 113. When the gap between the two coated sheets moves to the bottom of the film cutting mechanism 200, the automatic film cutting operation can be completed, so that the coating mechanism 100 and the film cutting mechanism 200 can be combined together to perform automatic coating and cutting operations on the sheets, thereby improving the coating production efficiency of a large number of sheets.
[0027] Embodiment 1
[0028] like Figure 4-5 As shown, in this embodiment, a plurality of pressure rods 204 are slidably connected with a film shell 206, a cutting groove 208 is opened at the bottom center position of the film shell 206, and two rubber pads 207 are symmetrically fixedly connected to the bottom of the film shell 206; the outside of the plurality of pressure rods 204 are all sleeved with deformation springs 205 fixedly connected to the film shell 206.
[0029] In this embodiment, the cylinder 202 drives the lifting plate 203 and the film pressing shell 206 to descend together. Since the bottom of the film pressing shell 206 is lower than the position of the film cutting knife 210 in horizontal height, the rubber pads 207 on both sides of the bottom of the film pressing shell 206 can first be pressed on the protective film at the edges of the two sheets, and then the cylinder 202 drives the pressing plate 209 to continue to descend. During this period, the deformation spring 205 will be compressed, and the protective films on the two sheets will be squeezed through the film pressing shell 206. Therefore, when the film cutting knife 210 moves down in the cutting groove 208 to cut the protective film, the protective film will be tightened, thereby ensuring that the cutting edge is regular and smooth, and there will be no uneven incision and wrinkles. Therefore, the protective films on the two adjacent sheets will be automatically separated.
[0030] Embodiment 2
[0031] like Figure 2-3As shown, in this embodiment, the coating mechanism 100 includes two support frames 101, both ends of one support frame 101 are rotatably connected to a conveying roller 102, and both ends of the other support frame 101 are rotatably connected to a conveying roller 2 108, a conveyor belt 105 is sleeved between the two conveying rollers 102 and the two conveying rollers 108, a double-groove pulley 103 is fixedly sleeved at the end of the conveying roller 108, a synchronous wheel 106 is fixedly sleeved at the end of the conveying roller 102, a synchronous belt 107 is sleeved between the double-groove pulley 103 and the synchronous wheel 106, the output end of the driving motor 104 is fixedly connected to the center of the conveying roller 108, and a connecting plate 114 is fixedly connected between the two support frames 101; two support columns 109 are symmetrically fixedly connected to the support frame 101, and the two A film-releasing roller 110 is rotatably connected between the support columns 109, and a synchronous wheel 111 is fixedly sleeved on the end of the film-releasing roller 110, and a synchronous belt 112 is sleeved between the synchronous wheel 111 and the double-groove pulley 103, and a protective film is wound on the film-releasing roller 110; a coating roller 113 is provided on the conveyor belt 105, and positioning seats 115 are rotatably connected at both ends of the coating roller 113, and sliding rods 116 are fixedly connected to the tops of the two positioning seats 115, and sleeves 117 are slidably sleeved on the outside of the sliding rods 116, and an extrusion spring 118 is fixedly connected to the top of the sliding rod 116, and a lifting block 119 is fixedly connected to the top of the sleeve 117, and an adjusting screw 120 rotatably connected to the support frame 101 is screwed in one lifting block 119, and a limiting column 121 is slidably sleeved in the other lifting block 119.
[0032] During specific implementation, a double-groove pulley 103 and a synchronous pulley 106 are respectively provided at the ends of the conveying roller 102 and the conveying roller 2 108, and a synchronous belt 107 is sleeved therebetween, so that the driving motor 104 can drive the two conveying rollers 102 and the conveying roller 2 108 to drive in the same direction, so that the two conveyor belts 105 can connect and convey multiple sheets of material, and at the same time, the synchronous belt 2 112 can drive the film-releasing roller 110 to release the protective film, and then the protective film is pressed onto the sheet material through the coating roller 113, so that the sheet material completes the coating operation while moving, and according to the thickness of the sheet material, the lifting block 119 can be driven to slide on the limiting column 121 by adjusting the screw rod 120, so as to facilitate the adjustment of the height of the coating roller 113, so that the device can be adjusted according to the thickness of the sheet material, thereby improving the application range of the device.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0034] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A film cutting mechanism for a laminating machine, characterized in that: It comprises a film laminating mechanism (100), in which a film cutting mechanism (200) is fixedly arranged; The film cutting mechanism (200) comprises a fixed arm (201), the top of the fixed arm (201) is fixedly connected to a cylinder (202), the bottom of the cylinder (202) is fixedly connected to a lifting plate (203), the bottom of the lifting plate (203) is fixedly connected to a plurality of pressure rods (204) at equal distances, a pressure plate (209) is fixedly connected between the bottoms of the plurality of pressure rods (204), the bottom of the pressure plate (209) is symmetrically fixedly connected to four mounting blocks (211) about its vertical center plane, a film cutting knife (210) is inserted between two adjacent mounting blocks (211), and a threaded column (212) inserted into the film cutting knife (210) is screwed and connected between two opposing mounting blocks (211).
2. A film cutting mechanism for a laminating machine according to claim 1, characterized in that: A film pressing shell (206) is slidably connected between the plurality of pressing rods (204), a cutting groove (208) is provided at the center of the bottom of the film pressing shell (206), and two rubber pads (207) are symmetrically fixedly connected to the bottom of the film pressing shell (206).
3. A film cutting mechanism for a laminating machine according to claim 2, characterized in that: The outsides of the plurality of pressure rods (204) are all sleeved with deformation springs (205) fixedly connected to the film shell (206).
4. A film cutting mechanism for a laminating machine according to claim 3, characterized in that: The coating mechanism (100) comprises two support frames (101), both ends of one of the support frames (101) are rotatably connected to a conveying roller 1 (102), and both ends of the other support frame (101) are rotatably connected to a conveying roller 2 (108), a conveyor belt (105) is sleeved between the two conveying rollers 1 (102) and the two conveying rollers 2 (108), a double-groove pulley (103) is fixedly sleeved at the end of the conveying roller 2 (108), a synchronous pulley 1 (106) is fixedly sleeved at the end of the conveying roller 1 (102), a synchronous belt 1 (107) is sleeved between the double-groove pulley (103) and the synchronous pulley 1 (106), the output end of the driving motor (104) is fixedly connected to the center position of the conveying roller 2 (108), and a connecting plate (114) is fixedly connected between the two support frames (101).
5. The film cutting mechanism for a laminating machine according to claim 4, characterized in that: Two support columns (109) are symmetrically fixedly connected to the support frame (101), a film placing roller (110) is rotatably connected between the two support columns (109), a second synchronous wheel (111) is fixedly sleeved on the end of the film placing roller (110), a second synchronous belt (112) is sleeved between the second synchronous wheel (111) and the double-groove pulley (103), and a protective film is wound on the film placing roller (110).
6. A film cutting mechanism for a laminating machine according to claim 5, characterized in that: The conveyor belt (105) is provided with a coating roller (113), both ends of the coating roller (113) are rotatably connected to a positioning seat (115), the tops of the two positioning seats (115) are fixedly connected to a sliding rod (116), the outer side of the sliding rod (116) is slidably sleeved with a sleeve (117), the top of the sliding rod (116) is fixedly connected to an extrusion spring (118), the top of the sleeve (117) is fixedly connected to a lifting block (119), one of the lifting blocks (119) is screwed with an adjusting screw (120) rotatably connected to the support frame (101), and the other lifting block (119) is slidably sleeved with a limiting column (121).
Citation Information
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