Gantry type turning plate compound machine

By designing a gantry flap composite machine, using double row rollers and moving devices, the 180-degree flip and transverse functions are realized, solving the problems of long production cycles and low efficiency in the prior art, and improving production efficiency and flexibility.

CN222756240UActive Publication Date: 2025-04-15ZHEJIANG JINGGONG INTELLIGENT BUILDING MATERIALS MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421490241.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-15
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing flip composite machines have a long production cycle and low production efficiency.

Method used

A gantry-type flip-board composite machine is designed, adopting double-row rollers and moving devices, which can move in horizontal and vertical directions, realize 180-degree flip and transverse functions, and improve production efficiency.

Benefits of technology

Through the design of double-row rollers and moving devices, the single-row rollers are independently flipped 180 degrees, shortening the production cycle, improving production efficiency, and producing composite plates of multiple combinations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222756240U_ABST
    Figure CN222756240U_ABST
Patent Text Reader

Abstract

The utility model provides a gantry type turning plate compound machine. The gantry type turning plate compound machine comprises a roller way, a turning device and a moving device, a part to be overturned is placed on the roller way; the moving device is connected with the turnover device and used for driving the turnover device to move in the horizontal direction and the vertical direction. The overturning device is provided with a grabbing unit, and the fixing unit is used for sucking / grabbing the part to be overturned. The gantry type turning plate compound machine disclosed by the utility model is provided with double rows of roller ways, a single row can independently complete a 180-degree turning function, and the gantry type turning plate compound machine can also transversely move to another roller way for 180-degree turning compounding, namely, composite plates of various combinations can be produced at the same time, and an upper panel can be quickly transversely moved to another roller way to be conveyed in place for waiting along with a rear upper panel, so that the production efficiency is improved, and the production cost is reduced. And the cycle time is greatly shortened.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the field of purification board production equipment, in particular to a gantry type panel turning compound machine. Background Art

[0002] As a new type of wall building material, purification board has the best thermal insulation, flame retardant, sound insulation, dustproof and other functions. It is widely used in medicine, food, construction and other industries with extremely high dustproof requirements for exterior wall enclosure / decoration.

[0003] Existing turnover compounding machines include cantilever-type turnover compounding machines and hinge-type turnover compounding machines. However, the existing technologies generally have the problems of long production cycle and low production efficiency. Utility Model Content

[0004] In view of this, the utility model aims to provide a gantry type panel turning compound machine to at least solve one problem in the background technology.

[0005] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0006] A gantry type panel turning compound machine comprises a roller table, a turning device and a moving device;

[0007] The parts to be flipped are placed on the roller conveyor;

[0008] The moving device is connected to the flipping device to drive the flipping device to move in horizontal and vertical directions;

[0009] The flipping device is provided with a grabbing unit, which uses a fixing unit to suck / grasp the part to be flipped.

[0010] Further, the roller conveyor includes a first roller conveyor and a second roller conveyor;

[0011] The first roller conveyor and the second roller conveyor are arranged in parallel.

[0012] Furthermore, the moving device includes a horizontal moving unit including a gantry-type single-beam transverse moving frame, wherein the gantry-type single-beam transverse moving frame includes a transverse moving beam and a transverse moving track, and both ends of the transverse moving beam are mounted on the transverse moving track;

[0013] A transverse driving unit is arranged on the transverse beam, and the transverse driving unit is utilized to drive the transverse beam to move on the transverse track.

[0014] Furthermore, the moving device includes a vertical lifting unit, which includes a lifting track and a lifting drive unit, and the lifting drive unit is used to drive the lifting track to move in the vertical direction;

[0015] The grabbing unit is installed at the bottom of the lifting track.

[0016] Furthermore, the flipping device includes a flipping bracket, a flipping drive unit, a suction cup bracket, and a suction cup, wherein the suction cup is connected to the suction cup bracket and is rotatably connected to the flipping bracket;

[0017] The flip driving unit is used to drive the suction cup bracket to rotate relative to the flip bracket;

[0018] The fixing unit comprises a suction cup arranged on a suction cup bracket, and the suction cup is connected to an external air source.

[0019] Furthermore, a centering device is provided on the first roller and the second roller. The centering device includes a centering baffle and a centering drive unit. The centering baffles are arranged in pairs, and the centering drive unit is used to drive the paired centering baffles to move.

[0020] Furthermore, the transverse track includes a transverse rack and a horizontal guide rail, and the ends of both ends of the transverse beam are respectively provided with corresponding transverse gears and horizontal guide wheels;

[0021] The transverse driving unit comprises a transverse driving motor, and the transverse driving motor drives the transverse gear to move on the transverse rack through the transverse transmission shaft.

[0022] Furthermore, the lifting track includes a lifting rack and a vertical guide rail, and the transverse beam is provided with a corresponding lifting gear and a lifting guide wheel;

[0023] The lifting drive unit comprises a lifting drive motor, and the lifting drive motor drives the lifting gear to move on the lifting rack through the lifting transmission shaft.

[0024] Furthermore, the flip driving unit includes a flip motor, which drives the multiple active transmission wheels to rotate synchronously via a flip transmission shaft;

[0025] A driven transmission wheel corresponding to the driving transmission wheel is arranged on the flip bracket, and the driving transmission wheel and the driven transmission wheel are linked by the same transmission belt;

[0026] The driven transmission wheel is connected to the suction cup bracket through a connecting rod.

[0027] Furthermore, the centering baffles are arranged in pairs, and the centering baffles arranged in pairs are respectively arranged on both sides of the roller table;

[0028] A centering connecting plate is connected to the bottom of the centering baffle, a centering slider is arranged below the centering connecting plate, and the centering connecting plates arranged in pairs move along the same linear guide rail;

[0029] The centering drive unit includes a centering drive motor and a centering transmission shaft. The centering transmission shaft is connected to a pair of centering transmission wheels. The drive motor drives the centering conveyor belt to rotate by using the centering transmission shaft and the centering transmission wheels.

[0030] The centering connecting plate is fixedly connected with a mounting plate, and the mounting plate is provided with a clamping portion for connecting with the centering conveyor belt. The centering connecting plate moves with the centering conveyor belt through the mounting plate.

[0031] Compared with the prior art, the gantry type panel turning compound machine described in the utility model has the following advantages:

[0032] (1) The gantry type panel turning and laminating machine described in the utility model has a double-row roller conveyor, a single row of which can independently complete the 180-degree turning function, and can also be moved horizontally to another roller conveyor for 180-degree turning and laminating, that is, it can produce multiple combinations of composite panels at the same time, and can quickly move the upper panel horizontally to another roller conveyor, and then the upper panel behind it is transported to the waiting position, which greatly shortens the cycle time;

[0033] (2) The gantry type panel turning laminating machine described in the utility model has intermediate transition rollers arranged on the main roller table, which can pass smaller panels when no turning laminating is required;

[0034] (3) The utility model discloses a gantry-type panel-turning composite machine. The suction cup of the utility model can be inserted horizontally from the bottom of the upper panel to suck the panel, thereby solving the existing process of needing to return to the origin and wait for the upper panel, thereby optimizing the production cycle and realizing a separate 180-degree flipping operation on two rollers. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0036] Figure 1 It is a schematic diagram of the first angle of the overall structure of a gantry-type panel-turning compound machine according to an embodiment of the utility model (at this time, the turning bracket is located in the roller table);

[0037] Figure 2 It is a schematic diagram of the overall structure of a gantry-type panel-turning composite machine according to an embodiment of the utility model at a second angle (at this time, the turning bracket is lifted upward);

[0038] Figure 3 This is a schematic diagram of the overall structure of a gantry-type panel-turning compound machine according to an embodiment of the utility model from a third angle;

[0039] Figure 4 This is a schematic diagram of the overall structure of a gantry-type panel-turning compound machine according to an embodiment of the utility model from a fourth angle;

[0040] Figure 5 This is a schematic diagram of a first angle of the flip device according to an embodiment of the utility model;

[0041] Figure 6 This is a schematic diagram of a second angle of the flip device according to an embodiment of the utility model;

[0042] Figure 7 It is a first partial enlarged schematic diagram of the turning device according to the embodiment of the utility model;

[0043] Figure 8 It is a second partial enlarged schematic diagram of the turning device according to the embodiment of the utility model;

[0044] Fig. 9 It is a partially enlarged schematic diagram of the overall structure of a gantry-type panel-turning compound machine according to an embodiment of the utility model;

[0045] Fig.10 This is a schematic diagram of the structure of the centering device according to an embodiment of the utility model;

[0046] Fig.11 It is a partially enlarged schematic diagram of the centering device structure described in an embodiment of the utility model.

[0047] Description of reference numerals:

[0048] 1- Roller table;

[0049] 2- horizontal moving unit; 21- transverse moving beam; 22- transverse moving rack; 23- horizontal guide rail; 24- transverse moving gear; 25- horizontal guide wheel; 26- transverse moving driving motor; 27- transverse moving transmission shaft;

[0050] 3-vertical lifting unit; 31-lifting track; 32-lifting rack; 33-vertical guide rail; 34-lifting drive motor; 35-lifting transmission shaft; 36-lifting gear; 37-lifting guide wheel;

[0051] 4-turning device; 41-turning bracket; 42-suction cup bracket; 43-suction cup; 44-turning motor; 45-turning transmission shaft; 46-driving transmission wheel; 47-driven transmission wheel; 48-transition roller; 49-turning transmission wheel set;

[0052] 5-centering device; 51-centering baffle; 52-centering drive motor; 53-centering connecting plate; 54-centering slider; 55-centering transmission shaft; 56-centering transmission wheel; 57-mounting plate; 571-clamping part; 58-linear guide rail; 59-centering conveyor belt. DETAILED DESCRIPTION

[0053] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0054] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0055] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0056] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0057] The present invention discloses a gantry-type panel flipping laminating machine, which is a special laminating device for a purification panel production line, i.e., a device that flips the upper panel 180 degrees and places it on the lower panel. The device in the present invention is equipped with a double-row roller 1, a single row of which can independently complete the 180-degree flipping function, and can also be transversely moved to another roller 1 for 180-degree flipping and laminating, i.e., composite panels of various combinations can be produced at the same time; an intermediate transition roller 48 is arranged on the main roller 1, and when flipping and laminating are not required, a board of about 450 mm in the shortest can be passed. The gantry-type flipping adopted in the present invention can quickly transversely move the upper panel to another roller 1, and then the upper panel behind is transported to the waiting position, which greatly shortens the cycle time;

[0058] Specifically, the present solution mainly includes a roller conveyor 1, a turning device 4, and a moving device, and the part to be turned is placed on the roller conveyor 1;

[0059] The moving device is connected to the flipping device 4 to drive the flipping device 4 to move in the horizontal and vertical directions;

[0060] The turning device 4 is provided with a grabbing unit, which uses a fixing unit to suck / grasp the component to be turned over.

[0061] The roller conveyor 1 includes a first roller conveyor 1 and a second roller conveyor 1; the first roller conveyor 1 and the second roller conveyor 1 are arranged in parallel.

[0062] Among them, the moving device includes a horizontal moving unit 2 including a gantry-type single-beam transverse frame, and the gantry-type single-beam transverse frame includes a transverse beam 21 and a transverse track, and both ends of the transverse beam 21 are mounted on the transverse track; a transverse driving unit is arranged on the transverse beam 21, and the transverse driving unit is utilized to drive the transverse beam 21 to move on the transverse track; the transverse track includes a transverse rack 22 and a horizontal guide rail 23, and the ends of both ends of the transverse beam 21 are respectively provided with corresponding transverse gears 24 and horizontal guide wheels 25; the transverse driving unit includes a transverse driving motor 26, and the transverse driving motor 26 drives the transverse gear 24 to move on the transverse rack 22 through the transverse transmission shaft 27.

[0063] The lateral drive motor 26 drives the lateral gears 24 at both ends to move on the lateral rack 22 by using the lateral drive shaft 27, and moves on the horizontal guide rail 23 by using the horizontal guide wheel 25 as a guide to improve the stability of the horizontal movement process;

[0064] Among them, the moving device includes a vertical lifting unit 3, the vertical lifting unit 3 includes a lifting track 31 and a lifting drive unit, and the lifting drive unit is used to drive the lifting track 31 to move in the vertical direction; the grabbing unit is installed at the bottom of the lifting track 31, the lifting track 31 includes a lifting rack 32 and a vertical guide rail 33, and the transverse beam 21 is provided with corresponding lifting gears 36 and lifting guide wheels 37, and the lifting drive unit includes a lifting drive motor 34; the lifting drive motor 34 drives the lifting gear 36 to move on the lifting rack 32 through the lifting transmission shaft 35.

[0065] The lifting drive motor 34 drives the lifting gears 36 at both ends to move up and down along the lifting rack 32 by using the lifting transmission shaft 35. During the movement, the lifting guide wheel 37 and the vertical guide rail 33 are used for auxiliary guidance to improve the stability of the vertical movement process. In actual use, the vertical lifting unit 3 moves with the horizontal moving unit 2. After reaching the specified position, the lifting drive motor 34 is used to drive the lifting rail 31 to move, thereby driving the grabbing unit installed at the bottom of the lifting rail 31 to move;

[0066] Among them, the flipping device 4 includes a flipping bracket 41, a flipping drive unit, a suction cup bracket 42, and a suction cup 43. The suction cup 43 is connected to the suction cup bracket 42 and is rotatably connected to the flipping bracket 41; the flipping drive unit is used to drive the suction cup bracket 42 to rotate relative to the flipping bracket 41; the fixing unit includes a suction cup 43 arranged on the suction cup bracket 42, and the suction cup 43 is connected to an external air source; the flipping drive unit includes a flipping motor 44, and the flipping motor 44 drives multiple active transmission wheels 46 to rotate synchronously through a flipping transmission shaft 45; a driven transmission wheel 47 corresponding to the active transmission wheel 46 is arranged on the flipping bracket 41, and the active transmission wheel 46 and the driven transmission wheel 47 are linked by the same transmission belt; the driven transmission wheel 47 is connected to the suction cup bracket 42 through a connecting rod, and a flip transmission wheel group 49 is formed between the power output end of the flipping motor 44 and the flip transmission shaft 45, and the flip transmission shaft 45 is driven to rotate by the flipping motor 44.

[0067] The upper panel of the purification plate flows into a roller 1, and the truss with the suction cup 43 moves horizontally and descends (that is, using the moving device mentioned in this scheme), and waits until the surface of the suction cup 43 is lower than the surface of the roller 1, and then moves horizontally to the bottom of the upper panel, and the suction cup 43 sucks the upper panel, rises and moves horizontally to the top of another roller 1. In this process, the upper panel is turned 180 degrees, lowered and placed on the lower panel of the purification plate, and then returns to the origin and waits for the next cycle.

[0068] The suction cup 43 of this solution can be made of existing technology, preferably a corrugated suction cup 43 (VASB-55-G14-5) can be used, and an external 0.7MP air source can be connected to provide power;

[0069] The first roller conveyor 1 and the second roller conveyor 1 are provided with a centering device 5, which includes a centering baffle 51 and a centering drive unit. The centering baffles 51 are arranged in pairs, and the centering drive unit drives the paired centering baffles 51 to move; the centering baffles 51 are arranged in pairs, and the paired centering baffles 51 are respectively arranged on both sides of the roller conveyor 1;

[0070] A centering connecting plate 53 is connected to the bottom of the centering baffle 51, and a centering slider 54 is arranged below the centering connecting plate 53. The centering connecting plates 53 arranged in pairs move along the same linear guide rail 58; the centering drive unit includes a centering drive motor 52 and a centering transmission shaft 55. The centering transmission shaft 55 is connected to a centering transmission wheel 56 arranged in pairs. The drive motor drives the centering conveyor belt 59 to rotate by using the centering transmission shaft 55 and the centering transmission wheel 56; the centering connecting plate 53 is fixedly connected to a mounting plate 57, and the mounting plate 57 is provided with a clamping portion 571 for connecting to the centering conveyor belt 59. The centering connecting plate 53 moves with the centering transmission belt through the mounting plate 57.

[0071] It should be noted that the electrical and control-related components mentioned in this solution can be realized by using existing technologies. For example, the transverse drive motor 26, the lifting drive motor 34, the flip motor 44, the centering drive motor 52, etc. in this solution all use existing technologies. The control logic of the above-mentioned motors can be realized by using existing technologies, and this solution does not make improvements to the above-mentioned components.

[0072] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A gantry type panel turning compound machine, characterized in that: It comprises a roller conveyor (1), a turning device (4), and a moving device; The component to be flipped is placed on a roller conveyor (1); The moving device is connected to the turning device (4) to drive the turning device (4) to move in horizontal and vertical directions; The turning device (4) is provided with a grabbing unit, which uses a fixing unit to suck / grasp the component to be turned over.

2. A gantry type panel turning compound machine according to claim 1, characterized in that: The roller conveyor (1) comprises a first roller conveyor (1) and a second roller conveyor (1); The first roller conveyor (1) and the second roller conveyor (1) are arranged in parallel.

3. A gantry type panel turning compound machine according to claim 1, characterized in that: The moving device comprises a horizontal moving unit (2) comprising a gantry-type single-beam transverse moving frame, wherein the gantry-type single-beam transverse moving frame comprises a transverse moving beam (21) and a transverse moving track, wherein both ends of the transverse moving beam (21) are mounted on the transverse moving track; A transverse driving unit is arranged on the transverse beam (21), and the transverse driving unit is used to drive the transverse beam (21) to move on the transverse track.

4. A gantry type panel turning compound machine according to claim 1 or 3, characterized in that: The moving device comprises a vertical lifting unit (3), the vertical lifting unit (3) comprises a lifting track (31) and a lifting drive unit, and the lifting drive unit is used to drive the lifting track (31) to move in a vertical direction; The grabbing unit is installed at the bottom of the lifting track (31).

5. The gantry type panel turning compound machine according to claim 1, characterized in that: The turning device (4) comprises a turning bracket (41), a turning drive unit, a suction cup bracket (42), and a suction cup (43); the suction cup (43) is connected to the suction cup bracket (42) and is rotatably connected to the turning bracket (41); The flip driving unit is used to drive the suction cup bracket (42) to rotate relative to the flip bracket (41); The fixing unit comprises a suction cup (43) arranged on a suction cup bracket (42), and the suction cup (43) is connected to an external air source.

6. A gantry type panel turning compound machine according to claim 1 or 2, characterized in that: A centering device (5) is provided on the first roller conveyor (1) and the second roller conveyor (1). The centering device (5) comprises a centering baffle (51) and a centering drive unit. The centering baffles (51) are arranged in pairs, and the centering drive unit drives the centering baffles (51) arranged in pairs to move.

7. A gantry type panel turning compound machine according to claim 3, characterized in that: The transverse track comprises a transverse rack (22) and a horizontal guide rail (23), and the ends of both ends of the transverse beam (21) are respectively provided with corresponding transverse gears (24) and horizontal guide wheels (25); The transverse driving unit comprises a transverse driving motor (26), and the transverse driving motor (26) drives the transverse gear (24) to move on the transverse rack (22) via a transverse transmission shaft (27).

8. The gantry type panel turning compound machine according to claim 4, characterized in that: The lifting track (31) includes a lifting rack (32) and a vertical guide rail (33), and the transverse beam (21) is provided with a corresponding lifting gear (36) and a lifting guide wheel (37); The lifting drive unit comprises a lifting drive motor (34), and the lifting drive motor (34) drives the lifting gear (36) to move on the lifting rack (32) through the lifting transmission shaft (35).

9. The gantry type panel turning compound machine according to claim 5, characterized in that: The flip driving unit comprises a flip motor (44), and the flip motor (44) drives a plurality of active drive wheels (46) to rotate synchronously via a flip drive shaft (45); A driven transmission wheel (47) corresponding to the driving transmission wheel (46) is arranged on the flip bracket (41), and the driving transmission wheel (46) and the driven transmission wheel (47) are linked by the same transmission belt; The driven transmission wheel (47) is connected to the suction cup bracket (42) via a connecting rod.

10. The gantry type panel turning compound machine according to claim 6, characterized in that: The centering baffles (51) are arranged in pairs, and the centering baffles (51) arranged in pairs are respectively arranged on both sides of the roller conveyor (1); A centering connecting plate (53) is connected to the bottom of the centering baffle (51), a centering slider (54) is arranged below the centering connecting plate (53), and the centering connecting plates (53) arranged in pairs move along the same linear guide rail (58); The centering drive unit comprises a centering drive motor (52) and a centering transmission shaft (55), wherein the centering transmission shaft (55) is connected to centering transmission wheels (56) arranged in pairs, and the drive motor drives the centering conveyor belt (59) to rotate by utilizing the centering transmission shaft (55) and the centering transmission wheels (56); The centering connection plate (53) is fixedly connected to a mounting plate (57), and the mounting plate (57) is provided with a clamping portion (571) for connecting to a centering conveyor belt (59). The centering connection plate (53) moves with the centering conveyor belt through the mounting plate (57).