Aluminum strip processing system for PS plate base
By designing a PS plate base aluminum strip processing system including a fixing mechanism and a tensioning mechanism, the problem of inconvenience in the installation of the reel in the prior art is solved, and the rapid installation and effective tension of the aluminum strip are achieved.
Patent Information
- Application Number
- CN202421492318.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing aluminum strip processing system is not convenient for rapid installation during the roll installation process and requires multiple operations.
A PS plate base aluminum strip processing system including a base, a fixing mechanism and a tensioning mechanism is designed. The fixing mechanism realizes rapid installation of the reel through the coordination of the limit rod, limit groove, abutment plate and cylinder; the tensioning mechanism ensures effective tension of the aluminum strip through the coordination of the cylinder, lifting plate and adjustment roller.
The rapid installation of the reel and the effective tension of the aluminum strip are achieved, and the aluminum strip is avoided loosening during the reel.
Smart Images

Figure CN222757582U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum strip processing, in particular to an aluminum strip processing system for a PS plate base. Background Art
[0002] Aluminum strip for PS plate base is an aluminum plate base material specially used for printing PS plate. By optimizing and adjusting the chemical composition of 1050 grade, adding 0.05-0.2% Mg element, and adopting smelting, refining, rolling and intermediate heat treatment processes, the number of printed sheets of aluminum strip for PS plate base can reach more than 500,000 / plate.
[0003] At present, aluminum strips need to be rolled up during processing, and the existing technologies mostly use multiple bolts or a series of limit mechanisms to install and fix the winding drum, which requires multiple operations, making it inconvenient to quickly install the winding drum. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an aluminum strip processing system for PS substrate, which effectively solves the problem of inconvenience in quick installation of the winding drum.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PS plate base aluminum strip processing system, comprising a base, a fixing mechanism is provided on the top of the base, and a tensioning mechanism is provided on the fixing mechanism;
[0006] The fixing mechanism comprises a vertical plate fixed to the top of the base, and a motor 2 is fixedly installed on the outer side of the vertical plate, and the motor 2 is fixedly connected to a transmission shaft, the transmission shaft passes through the vertical plate and is rotatably connected to the vertical plate, the outer side of the transmission shaft is fixedly sleeved with an abutment plate located on the side of the vertical plate away from the supporting seat, the outer side of the transmission shaft is movably sleeved with a winding drum, the inner side of the winding drum is symmetrically fixedly connected with two limit rods, the outer side of the transmission shaft is symmetrically provided with two limit grooves, the two limit rods are respectively inserted into the two limit grooves, a side plate is provided on the outer side of the transmission shaft, a side of the side plate close to the transmission shaft is rotatably connected to a support column, a side of the support column close to the transmission shaft is fixedly connected to a square rod, a square groove is provided at one end of the transmission shaft away from the motor 2, the square rod is inserted into the square groove, the outer side of the transmission shaft is movably sleeved with the limit plate, three connecting rods are fixedly connected at equal angles between the limit plate and the side plate, and the winding drum is located between the limit plate and the abutment plate.
[0007] Preferably, a U-shaped round rod fixed on the vertical plate is provided below the winding drum, a slide plate is movably sleeved on the outer side of the U-shaped round rod, an L-shaped round rod is fixedly connected to the top of the slide plate, a support plate is movably sleeved on the outer side of the L-shaped round rod, a support wheel located on the top of the slide plate is provided at the bottom of the support plate, and a side plate is fixed to the top of the support plate.
[0008] Preferably, a sleeve plate is fixedly sleeved on the middle part of the outer side of the U-shaped round rod, the sleeve plate is fixed to the top of the base, a motor is fixedly installed on the side of the vertical plate close to the sleeve plate, a screw rod is fixedly connected to the motor one, the end of the screw rod away from the motor one is rotatably connected to the sleeve plate, and the slide plate is threadedly sleeved on the outer side of the screw rod.
[0009] Preferably, one end of the L-shaped round rod 1 away from the slide plate is fixedly connected with a top block, the top block is fixed to the top of the slide plate, and a cylinder 1 is fixedly connected between the top block and the support plate.
[0010] Preferably, the outer side of the L-shaped round rod 1 is fixedly sleeved with a limiting ring 1 and a limiting ring 2, the support plate is located between the limiting ring 1 and the limiting ring 2, and the support plate is in contact with the limiting ring 2.
[0011] Preferably, the tensioning mechanism includes two L-shaped round rods fixed between the vertical plate and the base, a lifting plate is movably sleeved on the outer side of the L-shaped round rod, an adjusting roller is rotatably connected to the outer side of the lifting plate, and two cylinders are fixedly installed between the lifting plate and the base.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] (1) The utility model facilitates the winding drum to be sleeved on the outside of the transmission shaft through the cooperation between the limit rod, the limit groove and the abutment disk, and facilitates the side disk to move to the left side of the transmission shaft through the cooperation between the cylinder 1, the support plate and the L-shaped round rod 1. The square rod is inserted into the square groove through the cooperation between the motor 1, the screw rod, the slide plate and the U-shaped round rod, so that the limit disk can be sleeved on the outside of the transmission shaft and abut against the winding drum, thereby facilitating the rapid installation of the winding drum.
[0014] (2) The new type can adjust the height of the adjusting roller through the cooperation between the second cylinder, the lifting plate and the second L-shaped round rod, so as to facilitate the tensioning of the aluminum strip and prevent the aluminum strip from loosening during the winding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0016] In the attached picture:
[0017] Figure 1 This is a schematic diagram of the structure of the aluminum strip processing system for PS plate base of the utility model;
[0018] Figure 2 This is a schematic diagram of the fixing mechanism structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the transmission shaft and side disc structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the tensioning mechanism of the utility model;
[0021] In the figure: 1, base; 2, fixing mechanism; 201, vertical plate; 202, support seat; 203, transmission shaft; 204, abutment plate; 205, winding drum; 206, limit plate; 207, side plate; 208, cylinder 1; 209, top block; 2010, limit ring 1; 2011, sleeve plate; 2012, support wheel; 2013, L-shaped round rod 1; 2014, slide plate; 2015, limit ring 2 ; 2016, support plate; 2017, screw rod; 2018, U-shaped round rod; 2019, motor one; 2020, limit rod; 2021, square rod; 2022, support column; 2023, connecting rod; 2024, square groove; 2025, limit groove; 2026, motor two; 3, tensioning mechanism; 301, L-shaped round rod two; 302, lifting plate; 303, cylinder two; 304, adjusting roller. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] Embodiment 1, by Figure 1 The utility model comprises a base 1 , a fixing mechanism 2 is arranged on the top of the base 1 , and a tensioning mechanism 3 is arranged on the fixing mechanism 2 .
[0024] Specifically, by Figure 2-3It is given that the fixing mechanism 2 includes a vertical plate 201 fixed to the top of the base 1, and a second motor 2026 is fixedly installed on the outer side of the vertical plate 201, and a transmission shaft 203 is fixedly connected to the second motor 2026. The transmission shaft 203 passes through the vertical plate 201 and is rotatably connected to the vertical plate 201. The outer side of the transmission shaft 203 is fixedly sleeved with an abutment plate 204 located on the side of the vertical plate 201 away from the support seat 202, and the outer side of the transmission shaft 203 is movably sleeved with a winding drum 205, and the inner side of the winding drum 205 is symmetrically fixedly connected with two limit rods 2020, and the outer side of the transmission shaft 203 is symmetrically provided with two limit grooves 2025, and the two limit rods 2020 are respectively inserted into the two limit grooves. In 2025, a side plate 207 is provided on the outer side of the transmission shaft 203, and a support column 2022 is rotatably connected to the side of the side plate 207 close to the transmission shaft 203, and a square rod 2021 is fixedly connected to the side of the support column 2022 close to the transmission shaft 203. A square groove 2024 is provided on the end of the transmission shaft 203 away from the motor 2026, and the square rod 2021 is inserted into the square groove 2024. The outer side of the transmission shaft 203 is movably sleeved with a limit plate 206, and three connecting rods 2023 are fixedly connected at equal angles between the limit plate 206 and the side plate 207. The winding drum 205 is located between the limit plate 206 and the abutment plate 204, and a support plate 2026 is fixed to the vertical plate below the winding drum 205. The U-shaped round rod 2018 on the upper part of the base 1 is provided with a slide plate 2014, and the upper part of the U-shaped round rod 2018 is movably connected with a slide plate 2014, and the top of the slide plate 2014 is fixedly connected with an L-shaped round rod 2013, and the upper part of the L-shaped round rod 2013 is movably connected with a support plate 2016, and the bottom of the support plate 2016 is provided with a support wheel 2012 located at the top of the slide plate 2014, and the side plate 207 is fixed to the top of the support plate 2016, and the middle part of the outer side of the U-shaped round rod 2018 is fixedly connected with a sleeve plate 2011, and the sleeve plate 2011 is fixedly installed on the top of the base 1, and a motor 2019 is fixedly installed on the side of the vertical plate 201 close to the sleeve plate 2011, and the motor 2019 is fixedly connected to the upper part of the vertical plate 201. There is a screw rod 2017, one end of the screw rod 2017 away from the motor 1 2019 is rotatably connected to the sleeve plate 2011, the slide plate 2014 is threadedly sleeved on the outside of the screw rod 2017, one end of the L-shaped round rod 1 2013 away from the slide plate 2014 is fixedly connected with a top block 209, the top block 209 is fixed to the top of the slide plate 2014, a cylinder 1 208 is fixedly connected between the top block 209 and the support plate 2016, the outer side of the L-shaped round rod 1 2013 is fixedly sleeved with a limit ring 1 2010 and a limit ring 2 2015, the support plate 216 is located between the limit ring 1 2010 and the limit ring 2 215, and the support plate 216 is fitted with the limit ring 2 2015;
[0025] In the initial state, the support plate 2016 is fitted with the limiting ring 1 2010. First, the winding drum 205 is sleeved on the outer side of the transmission shaft 203 until it is fitted with the abutment disk 204, so that the two limiting rods 2020 are respectively inserted into the two limiting grooves 2025, and then the cylinder 1 208 is started to drive the support plate 2016 to slide along the L-shaped round rod 1 2013. At the same time, the support wheel 2012 rolls on the top of the slide plate 2014 to ensure the stability of the support plate 2016 when moving, until the support plate 2016 is fitted with the limiting ring 2015. At this time, the side disk 20 7 is located on the left side of the transmission shaft 203, and then the motor 1 2019 is started to drive the screw 2017 to rotate, and drive the slide plate 2014 to slide along the U-shaped round rod 2018 close to the vertical plate 201, and at the same time the side plate 207 moves horizontally to insert the square rod 2021 into the square groove 2024 until the limit plate 206 is sleeved on the outside of the transmission shaft 203 and abuts against the winding drum 205, so as to realize the rapid installation of the winding drum 205, and then the motor 2 2026 is started to drive the transmission shaft 203 to rotate, and finally drive the winding drum 205 to rotate to wind the aluminum strip.
[0026] Specifically, by Figure 4 The tensioning mechanism 3 includes an L-shaped round rod 301 fixed between the vertical plate 201 and the base 1, a lifting plate 302 is movably sleeved on the outer side of the L-shaped round rod 301, an adjusting roller 304 is rotatably connected to the outer side of the lifting plate 302, and a cylinder 303 is fixedly installed between the lifting plate 302 and the base 1;
[0027] When in use, the aluminum strip is first passed through the bottom of the adjusting roller 304 and positioned on the top of the winding drum 205, and then the cylinder 2 303 is started to drive the lifting plate 302 to slide downward along the L-shaped round rod 2 301. At the same time, the adjusting roller 304 descends to tension the aluminum strip, and finally prevents the aluminum strip from loosening during the winding process.
Claims
1. A PS plate substrate aluminum strip processing system, comprising a base (1), characterized in that: A fixing mechanism (2) is provided on the top of the base (1), and a tensioning mechanism (3) is provided on the fixing mechanism (2); The fixing mechanism (2) comprises a vertical plate (201) fixed to the top of the base (1); a second motor (2026) is fixedly installed on the outer side of the vertical plate (201); a transmission shaft (203) is fixedly connected to the second motor (2026); the transmission shaft (203) passes through the vertical plate (201) and is rotatably connected to the vertical plate (201); a contact plate (204) located on the side of the vertical plate (201) away from the support seat (202) is fixedly sleeved on the outer side of the transmission shaft (203); a winding drum (205) is movably sleeved on the outer side of the transmission shaft (203); two limit rods (2020) are symmetrically fixedly connected to the inner side of the winding drum (205); two limit grooves (2025) are symmetrically arranged on the outer side of the transmission shaft (203); the two limit rods (2020) are respectively inserted into the vertical plate (201) and the support seat (202) is respectively inserted into the vertical plate (201). The transmission shaft (203) is inserted into two limit grooves (2025), a side plate (207) is provided on the outer side of the transmission shaft (203), a side of the side plate (207) close to the transmission shaft (203) is rotatably connected to a support column (2022), a side of the support column (2022) close to the transmission shaft (203) is fixedly connected to a square rod (2021), a square groove (2024) is provided at one end of the transmission shaft (203) away from the second motor (2026), the square rod (2021) is inserted into the square groove (2024), a limit plate (206) is movably sleeved on the outer side of the transmission shaft (203), three connecting rods (2023) are fixedly connected at equal angles between the limit plate (206) and the side plate (207), and the winding drum (205) is located between the limit plate (206) and the abutment plate (204).
2. The aluminum strip processing system for PS substrate according to claim 1, characterized in that: A U-shaped round rod (2018) fixed on the vertical plate (201) is provided below the winding drum (205); a slide plate (2014) is movably sleeved on the outer side of the U-shaped round rod (2018); an L-shaped round rod (2013) is fixedly connected to the top of the slide plate (2014); a support plate (2016) is movably sleeved on the outer side of the L-shaped round rod (2013); a support wheel (2012) located on the top of the slide plate (2014) is provided at the bottom of the support plate (2016); and a side plate (207) is fixed to the top of the support plate (2016).
3. The aluminum strip processing system for PS substrate according to claim 2, characterized in that: A sleeve plate (2011) is fixedly sleeved on the middle part of the outer side of the U-shaped round rod (2018), and the sleeve plate (2011) is fixed to the top of the base (1). A motor (2019) is fixedly installed on the side of the vertical plate (201) close to the sleeve plate (2011), and a screw rod (2017) is fixedly connected to the motor (2019). The end of the screw rod (2017) away from the motor (2019) is rotatably connected to the sleeve plate (2011), and the slide plate (2014) is threadedly sleeved on the outer side of the screw rod (2017).
4. The aluminum strip processing system for PS substrate according to claim 2, characterized in that: The end of the L-shaped round rod 1 (2013) away from the slide plate (214) is fixedly connected to a top block (209), the top block (209) is fixed to the top of the slide plate (2014), and a cylinder 1 (208) is fixedly connected between the top block (209) and the support plate (2016).
5. The aluminum strip processing system for PS substrate according to claim 2, characterized in that: The outer side of the L-shaped round rod 1 (2013) is fixedly sleeved with the limiting ring 1 (2010) and the limiting ring 2 (2015); the support plate (2016) is located between the limiting ring 1 (2010) and the limiting ring 2 (2015), and the support plate (2016) is in close contact with the limiting ring 2 (2015).
6. The aluminum strip processing system for PS substrate according to claim 1, characterized in that: The tensioning mechanism (3) comprises an L-shaped round rod (301) fixed between the vertical plate (201) and the base (1); a lifting plate (302) is movably sleeved on the outer side of the L-shaped round rod (301); an adjusting roller (304) is rotatably connected to the outer side of the lifting plate (302); and a cylinder (303) is fixedly installed between the lifting plate (302) and the base (1).