Three-dimensional yarn rewinding device
By designing a three-dimensional wire inverter device, using a motor and reducer to drive the turntable and bearing seat, the automatic wire inverter and replacement of the I-wheel is solved, and the problems of low inverter efficiency and waiting for replacement of the I-wheel in the prior art are solved, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202421623451.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing steel cord industry has low efficiency, high labor intensity for clamping I-wheels, and replacement of I-wheels requires waiting, which affects production efficiency.
A three-dimensional wire inverter device is designed, including a fixing frame, motor, reducer, turntable, bearing seat and I-wheel. The reducer drives the turntable and bearing seat to rotate through the motor to realize automatic wire inverter and replacement of the I-wheel.
The device improves the efficiency of I-wheel replacement through automated operations, reduces labor intensity, and improves production efficiency through a less footprint and safer design.
Smart Images

Figure CN222757653U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel cord industry, in particular to a three-dimensional wire rewinding device. Background Art
[0002] The specifications and materials of the spools vary according to the materials and specifications of the wire ropes being wound. The spools for winding steel wires are generally made of steel plates, but wooden spools can be used for winding fine steel wires and non-ferrous metal wires. The use of plastic spools is increasing day by day.
[0003] A device for rewinding I-wheel wire (three-dimensional). In the cord twisting process of the steel cord industry, in order to prevent the steel wire on the core strand (hereinafter referred to as the I-wheel) from running empty and metering errors, the I-wheel wire is retained according to the process requirements.
[0004] When the I-shaped wheel is used in a cycle, the excess wire wound on the I-shaped wheel is rewound through rewinding. For the device for rewinding the excess wire, most companies use a bracket to place multiple nut seats, and the I-shaped wheel is installed on the nut seat to collect the rewinding wires uniformly. During the collection process, it is necessary to wait for all the I-shaped wheels to finish rewinding and replace them uniformly. The specifications and models of the cords and the remaining length of the wires are inconsistent. It is necessary to wait for the next round of I-shaped wheels to be replaced, which is inefficient and labor-intensive to clamp the I-shaped wheels. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a three-dimensional wire rewinding device, which has the advantages of facilitating the replacement of I-shaped wheels and improving replacement efficiency, and has the advantages of occupying less space and being safer, thereby solving the problems raised in the above-mentioned background technology.
[0006] The utility model provides the following technical solution: a three-dimensional wire rewinding device, comprising a fixed frame, an outer wall of the fixed frame is welded and fixed with a mounting plate, the top of the mounting plate is fixedly connected to a motor by bolts, a reducer is arranged at the output shaft end of the motor, one end of the reducer is fixedly connected to a turntable, an outer wall of the turntable is provided with a mounting groove, and the inner wall of the mounting groove is fixedly connected to a bearing seat, and the top of the bearing seat is fixedly connected to an I-shaped wheel by bolts.
[0007] As a preferred technical solution of the utility model, a track is provided on the top of the mounting plate, the output shaft of the motor is rotatably connected to the inner wall of the mounting plate, and the turntable is horizontally mounted on the mounting plate.
[0008] As a preferred technical solution of the utility model, a tray is provided at one end of the fixing frame, and the tray is used to place the I-shaped wheel, and the tray is located on both sides of the motor.
[0009] As a preferred technical solution of the utility model, an electrical control system is fixedly connected to the outer wall of the fixing frame, and a detection device is fixedly connected to the outer wall of the mounting plate.
[0010] As a preferred technical solution of the utility model, a workbench is provided on one side of the fixed frame, a waste wire collecting device is fixedly connected to the top of the workbench, and a waste wire disc is fixedly connected to the output shaft end of the waste wire collecting device.
[0011] As a preferred technical solution of the utility model, a grid is welded and fixed on the top of the workbench, and the grids are distributed on the top of the workbench in an equidistant array.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. The three-dimensional wire rewinding device controls the operation of the motor and uses a reducer to reduce the speed of the motor, so that the motor drives the turntable to rotate when it is working, and drives the bearing seat and the I-shaped wheel to rotate to achieve wire rewinding. The track opened on the top of the fixed frame is convenient for employees to place the I-shaped wheel in the corresponding position, which is convenient for replacing the I-shaped wheel and improving the working efficiency of the device.
[0014] 2. The three-dimensional wire rewinding device winds one end of the waste wire around a waste wire disc and uses a waste wire collecting device to drive the waste wire disc to rotate, so that the waste wire can be collected and processed, and then a grid can be used to separate multiple strands of waste wire to prevent multiple strands of waste wire from being entangled during the collection process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.
[0017] In the figure: 1. fixing frame; 2. mounting plate; 3. motor; 4. reducer; 5. turntable; 6. bearing seat; 7. I-shaped wheel; 8. tray; 9. workbench; 10. grid; 11. waste wire collection device; 12. waste wire tray; 13. electrical control system; 14. detection device. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-2 A three-dimensional wire rewinding device comprises a fixing frame 1, a mounting plate 2 is welded and fixed on the outer wall of the fixing frame 1, a motor 3 is fixedly connected to the top of the mounting plate 2 by bolts, a reducer 4 is arranged on the output shaft end of the motor 3, a turntable 5 is fixedly connected to one end of the reducer 4, a mounting groove is opened on the outer wall of the turntable 5, and a bearing seat 6 is fixedly connected to the inner wall of the mounting groove, an I-shaped wheel 7 is fixedly connected to the top of the bearing seat 6 by bolts, the I-shaped wheel 7 is fixedly installed by the bearing seat 6, the turntable 5 tooling 7 is rotated by using the turntable 5 tooling 7, the bearing seats 6 are evenly distributed on the circumference of the tooling, the I-shaped wheels 7 are cyclically loaded and unloaded, the wire rewinding work operates normally, the steel wire is pulled and driven by the motor 3 through the waste wire collecting device 11, the steel wire drives the I-shaped wheel 7 to rotate on the bearing seat 6, the steel wire is wound out, the turntable 5 tooling passes the inspection, rotates an angle, manually and uniformly takes out a row of I-shaped wheels 7, and the I-shaped wheels 7 to be wound with steel wire are installed on the other side, and the cycle is in sequence.
[0020] A track is provided on the top of the mounting plate 2 , the output shaft of the motor 3 is rotatably connected to the inner wall of the mounting plate 2 , and the turntable 5 is horizontally mounted on the mounting plate 2 .
[0021] A tray 8 is provided at one end of the fixing frame 1 , and the tray 8 is used to place the spool 7 , and the tray 8 is located on both sides of the motor 3 .
[0022] An electrical control system 13 is fixedly connected to the outer wall of the fixing frame 1 , and a detection device 14 is fixedly connected to the outer wall of the mounting plate 2 .
[0023] A workbench 9 is provided on one side of the fixed frame 1 , a waste wire collecting device 11 is fixedly connected to the top of the workbench 9 , and a waste wire disc 12 is fixedly connected to the output shaft end of the waste wire collecting device 11 .
[0024] A grid 10 is welded and fixed on the top of the workbench 9 , and the grids 10 are distributed on the top of the workbench 9 in an equidistant array.
[0025] Working principle: when in use, the turntable 5 is horizontally installed on two support frames, and the motor 3 receives the control command to drive the reducer 4. The turntable 5 rotates by deceleration. After the detection device 14 detects that it is in place, the employee transports the tray 8 with the I-shaped wheel 7 to be dumped through the track to the workstation without the I-shaped wheel 7, and clamps the I-shaped wheel 7 for the waste wire to be dumped on the bearing seat 6. After clamping, all the steel wires on the I-shaped wheel 7 to be dumped are concentrated through the grille 10 and wound around the waste wire disk 12. The waste wire collection device 11 rotates and pulls the steel wire at a specified speed, driving the I-shaped wheel 7 for the waste wire to be dumped to rotate at a low speed, and winding the steel wire around the waste wire disk 12. The employee on the other side of the turntable 5 removes the I-shaped wheel 7 that has been dumped from the workstation, collects them on the track, and rolls them to the tray 8 on the other side, waiting for turnover.
[0026] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A three-dimensional wire rewinding device, comprising a fixing frame (1), characterized in that: A mounting plate (2) is welded and fixed to the outer wall of the fixing frame (1); a motor (3) is fixedly connected to the top of the mounting plate (2) by means of bolts; a reducer (4) is arranged at the output shaft end of the motor (3); a turntable (5) is fixedly connected to one end of the reducer (4); a mounting groove is provided on the outer wall of the turntable (5); a bearing seat (6) is fixedly connected to the inner wall of the mounting groove; and an I-shaped wheel (7) is fixedly connected to the top of the bearing seat (6) by means of bolts.
2. A three-dimensional wire rewinding device according to claim 1, characterized in that: A track is provided on the top of the mounting plate (2); the output shaft of the motor (3) is rotatably connected to the inner wall of the mounting plate (2); and the turntable (5) is horizontally mounted on the mounting plate (2).
3. A three-dimensional wire rewinding device according to claim 1, characterized in that: A tray (8) is provided at one end of the fixing frame (1), and the tray (8) is used to place the I-shaped wheel (7), and the tray (8) is located on both sides of the motor (3).
4. A three-dimensional wire rewinding device according to claim 1, characterized in that: An electrical control system (13) is fixedly connected to the outer wall of the fixing frame (1), and a detection device (14) is fixedly connected to the outer wall of the mounting plate (2).
5. A three-dimensional wire rewinding device according to claim 1, characterized in that: A workbench (9) is provided on one side of the fixed frame (1), a waste wire collecting device (11) is fixedly connected to the top of the workbench (9), and a waste wire disc (12) is fixedly connected to the output shaft end of the waste wire collecting device (11).
6. A three-dimensional wire rewinding device according to claim 5, characterized in that: A grid (10) is welded and fixed on the top of the workbench (9), and the grids (10) are distributed on the top of the workbench (9) in an equidistant array.