Glass bottle cracking heat preservation device
By designing a glass bottle burst insulation device with integrated burst treatment and insulation treatment functions, the problems of low production efficiency and high risk of glass bottle damage in the prior art are solved, and more efficient glass bottle production and stronger glass bottle performance are achieved.
Patent Information
- Application Number
- CN202421531038.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During the production process of glass bottles, the blasting and insulation treatment need to be carried out in two different devices respectively, resulting in low production efficiency and increasing the risk of glass bottle damage.
A glass bottle explosion-and-mouth insulation device is designed, including a rotating base, mounting table, telescopic cylinder, carrier table, fixing table, vacuum suction cup, explosion-and-mouth ring and insulation component. The rotating base drives the installation table and explosion-and-mouth components to move, realizing the unity of explosion-and-mouth treatment and insulation treatment.
The device can complete the blasting and insulation of glass bottles in one device, improving production efficiency, reducing the risk of glass bottles breakage, and eliminating residual stresses on the bottle mouth and body.
Smart Images
Figure CN222758144U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass bottle production, in particular to a burst-opening heat-insulating device for glass bottles. Background Art
[0002] In the production process of glass bottles, molten glass is injected into a mold with airflow, and the airflow is used to blow the glass into the required shape. After the glass bottle is formed, it needs to be cooled to enhance its hardness and strength, and then the glass bottle is subjected to a mouth-bursting treatment to remove the bottleneck caused by blowing the glass bottle, thereby generating a new bottle mouth. After the mouth-bursting is completed, the bottle mouth and the bottle body of the glass bottle need to be insulated to facilitate the subsequent deformation treatment of the bottle mouth of the glass bottle and eliminate the residual stress of the glass bottle;
[0003] In the current glass bottle production process, burst treatment and insulation treatment need to be carried out in two different devices respectively, and manual or other transfer equipment is needed for transportation. This not only reduces the production efficiency of glass bottles, but also increases the risk of glass bottles being damaged during transportation. For this reason, we have proposed a glass bottle burst insulation device to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a glass bottle burst insulation device to solve the problem of low glass bottle production efficiency.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a glass bottle burst insulation device, comprising a rotating base and a mounting platform, the mounting platform is arranged at the top of the rotating base, a plurality of telescopic cylinders are arranged inside the rotating base, a bearing platform is arranged at the output end of the telescopic cylinder, a fixed platform is arranged on the outer wall of the rotating base, a thermal insulation component is arranged on the outer wall of the fixed platform, a plurality of burst components corresponding to the telescopic cylinder are arranged on the outer wall of the mounting platform, the burst component comprises a vacuum suction cup and a burst ring, the vacuum suction cup is arranged on the outer wall of the upper end of the mounting platform, a flip motor is symmetrically arranged on the outer wall of the lower end of the mounting platform, the burst ring is arranged on the output shaft of the flip motor, and the two burst rings are ring-shaped, and a spray port is opened on the opposite side of the two burst rings.
[0006] The beneficial effects of this program are:
[0007] (1) The upper end of the rotating base can rotate, thereby driving the mounting platform disposed on the upper end of the rotating base to rotate together, so that the bursting assembly on the outer side of the mounting platform is moved to the insulation assembly for insulation treatment. The formed glass bottle is placed upside down on the supporting platform. At this time, the output end of the telescopic cylinder moves to raise the supporting platform, so that the bottom of the glass bottle contacts the vacuum suction cup. The vacuum suction cup fixes the glass bottle through negative pressure, so that the place where the glass bottle needs to burst is located in the circular ring formed by the two bursting rings. Then, the output end of the telescopic cylinder drives the supporting platform to descend, and finally, fuel is sprayed out through the spray ports of the two bursting rings. The fuel is ignited to form a high temperature to break the bottleneck of the glass bottle, thereby completing the bursting treatment of the glass bottle.
[0008] (2) After the mouth of the glass bottle is cooled after the bursting treatment, the two bursting rings spray fuel again through the spraying port, and the mouth of the glass bottle is insulated by igniting the fuel, thereby eliminating the residual stress of the mouth of the glass bottle and increasing the strength and hardness of the mouth of the glass bottle.
[0009] (3) The residual stress in the glass bottle body is eliminated by providing a heat preservation component, thereby preventing the glass bottle from breaking due to stress concentration during subsequent use.
[0010] Preferably, as an improvement, the insulation component includes a guide block, an arc plate and an insulation spray gun, the guide block is arranged on the outer wall of the fixed table, a slide groove is provided on a side of the guide block close to the top of the rotating base, a slider is provided inside the slide groove, the arc plate is arranged on a side of the slider close to the top of the rotating base, a rack is provided on a side of the arc plate away from the rotating base, a mounting plate is provided on a side of the guide block away from the rotating base, a reciprocating motor is provided on a side of the mounting plate close to the arc plate, a gear is provided at the output end of the reciprocating motor, and the gear is meshed with the rack, a fuel bottle is provided on a side of the arc plate close to the top of the rotating base, a support frame is provided on a side of the arc plate close to the top of the rotating base, the insulation spray gun is provided at one end of the support frame away from the arc plate, and the insulation spray gun is connected to the fuel bottle.
[0011] The beneficial effect is as follows: through the mutual cooperation between the gear and the rack arranged at the output end of the reciprocating motor, the arc plate is driven to move along the slide groove toward the direction of rotation of the rotating base under the action of the slider, so that the insulation spray gun on the top of the arc plate and the rotating base rotate at the same speed, and then the insulation spray gun and the bursting assembly are relatively stationary, and finally under the action of the insulation spray gun, the glass bottle body is insulated, thereby eliminating the residual stress of the glass bottle body, and when the slider moves to one end of the slide groove, the reciprocating motor rotates in the opposite direction to drive the arc plate to move in the opposite direction of the rotation of the rotating base, thereby insulating the next batch of glass bottles.
[0012] Preferably, as an improvement, a first ignition spray gun and a second ignition spray gun are provided on the outer wall of the fixing platform.
[0013] The beneficial effect is: after the first ignition spray gun ignites the burst ring, the bottleneck of the glass bottle is broken under the action of high temperature. After the bottleneck of the glass bottle is broken, the burst ring stops spraying fuel to cool the glass bottle. When the cooled glass bottle rotates to the second ignition spray gun, the burst ring sprays fuel again, and then ignites the burst ring to keep the mouth of the glass bottle warm, thereby eliminating the residual stress at the mouth of the glass bottle.
[0014] Preferably, as an improvement, the outer wall of the fixed platform is provided with a vertical pole, and the top of the vertical pole is provided with a baffle
[0015] The beneficial effect is that the baffle is located above the supporting platform by arranging the vertical rod, so that under the action of the rotating base, the waste glass bottles dropped on the upper end of the supporting platform contact the baffle and are then pushed out of the supporting platform, which is convenient for placing the next batch of glass bottles.
[0016] Preferably, as an improvement, an annular groove is provided at the top of the fixing platform, and a drain groove is provided at the bottom of the inner wall of the annular groove.
[0017] The beneficial effect is that the fallen waste glass bottles are uniformly collected through the annular groove, and then uniformly discharged from the annular groove through the leakage groove, so that the staff can uniformly handle the waste glass bottles.
[0018] Preferably, as an improvement, the outer wall of the rotating base is provided with a scraper extending to the inner wall of the annular groove.
[0019] The beneficial effect is that by arranging the scraper on the outer wall of the rotating base, the scraper makes a circular motion on the inner wall of the annular groove, thereby pushing the waste glass bottles that fall into the annular groove into the drain groove.
[0020] Preferably, as an improvement, a plurality of holes are provided on the outer wall of the vacuum suction cup.
[0021] The beneficial effect is that a plurality of holes are provided on the outer wall of the vacuum suction cup, which is conducive to the flame sprayed from the heat preservation spray gun contacting the bottle body located inside the vacuum suction cup, thereby increasing the heat preservation effect on the glass bottle.
[0022] Preferably, as an improvement, a plurality of rotating motors corresponding to the vacuum suction cups are provided on the outer wall of the upper end of the mounting platform, and the output ends of the rotating motors are connected to the vacuum suction cups.
[0023] The beneficial effect is that the vacuum suction cup is driven to rotate by the rotating motor, so that the glass bottle is heated more evenly during the bursting treatment and the heat preservation treatment. The uniform heating can ensure that all parts of the glass bottle are heated uniformly, thereby avoiding stress concentration caused by local overheating or overcooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the structure of the glass bottle burst insulation device in the embodiment of the utility model;
[0025] Figure 2 This is a schematic diagram of the structure of the explosion port assembly in the embodiment of the utility model;
[0026] Figure 3 It is a schematic structural diagram of the thermal insulation component in the embodiment of the utility model. DETAILED DESCRIPTION
[0027] The following is further described in detail through specific implementation methods:
[0028] The figure marks in the drawings of the specification include: rotating base 1, mounting platform 2, telescopic cylinder 3, bearing platform 4, fixed platform 5, rotating motor 6, vacuum suction cup 7, burst ring 8, flip motor 9, guide block 10, arc plate 11, insulation spray gun 12, slide 13, rack 14, mounting plate 15, reciprocating motor 16, gear 17, fuel bottle 18, support frame 19, first ignition spray gun 20, second ignition spray gun 21, baffle 22, annular groove 23, leakage groove 24, scraper 25.
[0029] Example 1
[0030] Embodiment 1 is basically as attached Figure 1-3 As shown, Figure 1 The glass bottle burst insulation device shown comprises a rotating base 1 and a mounting platform 2, wherein the mounting platform 2 is arranged at the middle of the upper end of the rotating base 1, a plurality of telescopic cylinders 3 are fixedly installed inside the rotating base 1, and each telescopic cylinder 3 is arranged in a ring with equal distances, and the output end of the telescopic cylinder 3 slides through the rotating base 1, and a bearing platform 4 is fixedly installed at the output end of the telescopic cylinder 3, and a fixing platform 5 is wrapped around the outer wall of the rotating base 1, and an annular groove 23 is provided at the upper end of the fixing platform 5, and a leakage groove 24 is provided at the bottom of the inner wall of the annular groove 23, and an insulation component is provided on the outer wall of the fixing platform 5, and a scraper 25 extending to the inner wall of the annular groove 23 is provided on the outer wall of the rotating base 1, such as Figure 2As shown, the outer wall of the mounting platform 2 is provided with a plurality of bursting components corresponding to the telescopic cylinder 3, the bursting components include a vacuum suction cup 7 and a bursting ring 8, the outer wall of the vacuum suction cup 7 is provided with a plurality of holes in an annular shape, and a plurality of rotating motors 6 corresponding to the vacuum suction cup 7 are fixedly installed on the outer wall of the upper end of the mounting platform 2, and the vacuum suction cup 7 is fixedly installed on the output end of the rotating motor 6 through a flange, so that the vacuum suction cup 7 rotates under the action of the rotating motor 6, so that the glass bottle is heated more evenly during the bursting treatment and the heat preservation treatment. Of course, a rotating motor 6 can also be arranged on the outer wall of the upper end of the mounting platform 2, and a driving gear is fixedly installed on the output end of the rotating motor 6, and each vacuum suction cup 7 is provided with a plurality of rotating motors 6 corresponding to the vacuum suction cup 7. A rotating shaft is fixedly installed on the end, a mounting ring is fixedly installed on the outer wall of the mounting platform 2, each rotating shaft is rotatably installed in the mounting ring, a driven gear is coaxially fixedly installed on the upper end of the rotating shaft, a toothed belt is arranged to mesh with the driving gear and all the driven gears, so that the starting rotating motor 6 drives the driving gear to rotate, thereby driving all the driven gears to rotate under the action of the toothed belt, and then driving each vacuum suction cup 7 to rotate through each rotating shaft, a turning motor 9 is symmetrically fixedly installed on the outer wall of the lower end of the mounting platform 2, and a bursting ring 8 is symmetrically fixedly installed on the output shafts of the two turning motors 9, and the two bursting rings 8 are annular, and a spraying port is opened on the opposite side of the two bursting rings 8, and the fuel sprayed from the spraying port is propane;
[0031] like Figure 3 As shown, the heat preservation assembly includes a guide block 10, an arc plate 11 and a heat preservation spray gun 12. The guide block 10 is fixedly installed on the outer wall of the fixed platform 5. A slide groove 13 is provided at the upper end of the guide block 10. A slider is slidably installed inside the slide groove 13. The arc plate 11 is fixedly installed on the upper end of the slider. A rack 14 is fixedly installed on the side of the arc plate 11 away from the rotating base 1. A mounting plate 15 is fixedly installed on the side of the guide block 10 away from the rotating base 1. A reciprocating motor 16 is fixedly installed on the upper end of the mounting plate 15. The output end of the reciprocating motor 16 is fixedly installed. A gear 17 is fixedly installed, and the gear 17 is meshed with the rack 14. A fuel bottle 18 is fixedly installed near the upper end of the arc plate 11. A support frame 19 is fixedly installed on the upper end of the arc plate 11, and the mounting frame is located above the fuel bottle 18. The insulation spray gun 12 is fixedly installed on the upper end of the support frame 19, and the insulation spray gun 12 is connected to the fuel bottle 18 through a hose. The outer wall of the fixed platform 5 is fixedly installed with a first ignition spray gun 20 and a second ignition spray gun 21. The outer wall of the fixed platform 5 is fixedly installed with a vertical pole, and a baffle 22 is fixedly installed on the top of the vertical pole.
[0032] The specific implementation process is as follows:
[0033] At the beginning, the rotating base 1 drives the mounting platform 2 to rotate, and the symmetrically installed bursting rings 8 are in a vertical state under the action of the flipping motor 9, and the glass bottles to be processed are placed in an inverted state on the supporting platform 4. At this time, the supporting platform 4 extends upward under the action of the telescopic cylinder 3, so that the bottom of the glass bottle contacts the vacuum suction cup 7, and the bottom of the glass bottle is sucked by the vacuum suction cup 7, so that the glass bottle rotates under the action of the rotating motor 6, and at the same time, the symmetrically installed bursting rings 8 are flipped to a closed state under the action of the flipping motor 9, and the closed loop formed by the two bursting rings 8 is located at the bursting position of the glass bottle, and then the supporting platform 4 is The glass bottle is lowered under the action of the telescopic cylinder 3. When the glass bottle moves to the first ignition spray gun 20 along with the mounting platform 2, the two explosion rings 8 continuously spray a large amount of propane through the spray port, which is ignited by the first ignition spray gun 20 to release a large amount of heat, so that the bottleneck of the glass bottle is broken to form a glass bottle mouth. Then the spray port stops spraying fuel to extinguish the flame, so that the glass bottle mouth is cooled. At this time, the glass bottle continues to rotate with the mounting platform 2. In this process, the waste glass bottles that fall on the bearing platform 4 touch the baffle 22 and fall into the arc groove. Under the action of the scraper 25, they are discharged from the fixing platform 5 through the leakage groove 24;
[0034] When the glass bottle moves to the second ignition spray gun 21 along with the mounting platform 2, a small amount of propane is continuously sprayed out of the spray port, and the propane is ignited by the second ignition spray gun 21 to release heat, thereby keeping the mouth of the glass bottle warm. At the same time, under the action of the rotating motor 6, the mouth of the glass bottle rotates in the burst ring 8 to make the insulation temperature more uniform, thereby eliminating the residual stress of the mouth of the glass bottle;
[0035] While the mouth of the glass bottle is being insulated, the glass bottle moves to the insulation component. At this time, the insulation spray gun 12 generates a flame through the fuel bottle 18 to provide fuel, and the flame is aimed at the glass bottle body, and the glass bottle located inside is insulated through the hole opened on the outer wall of the vacuum suction cup 7. At the same time, under the action of the reciprocating motor 16, the gear 17 drives the rack 14 to move, so that the arc block moves along the slide 13 with the glass bottle under the action of the slider, so as to continuously heat and insulate the glass bottle body. When the arc block moves to the end of the slide 13, the reciprocating motor 16 rotates in the opposite direction to drive the arc block to move in the opposite direction of the rotation of the rotating base 1, so as to insulate the glass bottle bodies of the next batch;
[0036] When the glass bottle moves out of the insulation range, the spray port stops releasing propane, and the two bursting rings 8 are flipped to a vertical state under the action of the flip motor 9, so that the mouth of the glass bottle is cooled. At this time, the supporting platform 4 is raised by the telescopic cylinder 3, so that the cooled mouth of the glass bottle contacts the supporting platform 4, and the vacuum suction cup 7 releases the bottom of the glass bottle, so that the glass bottle is placed on the upper end of the supporting platform 4, thereby completing the bursting and insulation treatment of the glass bottle, thereby improving the production efficiency of the glass bottle.
[0037] The above is only an embodiment of the utility model, and the common knowledge such as the known specific technical solutions and / or characteristics in the solution is not described in detail here. It should be pointed out that for those skilled in the art, without departing from the technical solution of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. A glass bottle burst insulation device, comprising a rotating base and a mounting platform, wherein the mounting platform is arranged on the top of the rotating base, and is characterized in that: A plurality of telescopic cylinders are arranged inside the rotating base, a bearing platform is arranged at the output end of the telescopic cylinder, a fixed platform is arranged on the outer wall of the rotating base, a heat preservation component is arranged on the outer wall of the fixed platform, a plurality of bursting components corresponding to the telescopic cylinders are arranged on the outer wall of the mounting platform, the bursting component comprises a vacuum suction cup and a bursting ring, the vacuum suction cup is arranged on the outer wall of the upper end of the mounting platform, a flip motor is symmetrically arranged on the outer wall of the lower end of the mounting platform, the bursting ring is arranged on the output shaft of the flipping motor, and the two bursting rings are ring-shaped, and a spray port is opened on the opposite side of the two bursting rings.
2. The glass bottle burst insulation device according to claim 1, characterized in that: The insulation component includes a guide block, an arc plate and an insulation spray gun. The guide block is arranged on the outer wall of the fixed platform. A slide groove is provided on one side of the guide block close to the top of the rotating base, and a slider is provided inside the slide groove. The arc plate is arranged on one side of the slider close to the top of the rotating base, and a rack is provided on the side of the arc plate away from the rotating base. A mounting plate is provided on the side of the guide block away from the rotating base, and a reciprocating motor is provided on the side of the mounting plate close to the arc plate. A gear is provided at the output end of the reciprocating motor, and the gear is meshed with the rack. A fuel bottle is provided on one side of the arc plate close to the top of the rotating base, and a support frame is provided on one side of the arc plate close to the top of the rotating base. The insulation spray gun is arranged at one end of the support frame away from the arc plate, and the insulation spray gun is connected to the fuel bottle.
3. The glass bottle burst insulation device according to claim 2, characterized in that: The outer wall of the fixing platform is provided with a first ignition spray gun and a second ignition spray gun.
4. The glass bottle burst insulation device according to claim 2, characterized in that: The outer wall of the fixed platform is provided with a vertical pole, and the top of the vertical pole is provided with a baffle.
5. The glass bottle burst insulation device according to claim 4, characterized in that: The top of the fixing platform is provided with an annular groove, and the bottom of the inner wall of the annular groove is provided with a leakage groove.
6. The glass bottle burst insulation device according to claim 1, characterized in that: The outer wall of the rotating base is provided with a scraper extending to the inner wall of the annular groove.
7. The glass bottle burst insulation device according to claim 1, characterized in that: The outer wall of the vacuum suction cup is provided with a plurality of holes.
8. The glass bottle burst insulation device according to claim 1, characterized in that: A plurality of rotating motors corresponding to the vacuum suction cups are arranged on the outer wall of the upper end of the mounting platform, and the output ends of the rotating motors are connected to the vacuum suction cups.