Movable discharging device
By designing a mobile unloading device including steel structure brackets, rails and mobile unloading trucks, the problem of material stuck when the traditional flip valve is switched is solved, the stability and continuity of unloading is achieved, and equipment failure and maintenance costs are reduced.
Patent Information
- Application Number
- CN202421560412.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-03
AI Technical Summary
During the steelmaking or ironmaking process in the metallurgical industry, traditional flip valves can easily cause materials to get stuck in the side gap when switching different cutouts, causing flips to get stuck, requiring shutdown and maintenance. The forced switch caused by hydraulic drive will cause equipment failure.
A mobile unloading device is designed, including a steel structure bracket, a steel rail and a mobile unloading truck. The mobile unloading truck is controlled to switch back and forth between different unloading ports of the converter through the drive device to prevent materials from getting stuck in the side gap, and to improve the stability and service life of the unloading hopper through the rib plate and wear-resistant plate.
It effectively avoids the problem of material stuck in the side gap, improves the working stability and continuity of unloading, and reduces equipment failure rate and maintenance costs.
Smart Images

Figure CN222758264U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel smelting, in particular to a mobile unloading device. Background Art
[0002] In the production process of steelmaking or ironmaking in the metallurgical industry, it is often necessary to add alloys, coke, steel chips and other materials at different feeding ports of the converter. The switching of feeding at different feeding ports is often achieved through flap valves. Flap valves work better for materials with low hardness and materials without impurities such as fine particles, such as lime, carbon powder and other materials. However, for materials with high hardness and containing impurities such as fine particles, such as alloys and steel chips, the materials often get stuck in the side gap of the flap, causing the flap to be stuck and the feeding port to be unable to be switched, resulting in the wrong material discharge, which ultimately causes a relatively large production accident and brings considerable losses to production.
[0003] In order to solve the above problems, many improvements have been made during the period. Various improvements have been made to the flap valve driving mode, from pneumatic drive to more powerful hydraulic drive, and the jamming situation has been slightly improved compared with before; but new problems have arisen. Due to the strong hydraulic driving force, the flap valve is forced to open. After multiple switches, the flap valve shaft and sleeve break and deform due to fatigue and other reasons. The production needs to be stopped for repair or replacement, resulting in production interruption and greatly reducing production efficiency; in addition, improvements such as appropriately increasing the side gap of the flap and adding a baffle above the side gap of the flap have not been able to completely solve the flap jamming problem. Utility Model Content
[0004] The purpose of the utility model is to provide a mobile unloading device to solve at least one aspect of the problems and defects raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A mobile unloading device is arranged above the first unloading port and the second unloading port of the converter, comprising:
[0007] A steel structure support, wherein a steel rail is arranged on the top of the steel structure support, and a mobile unloading vehicle is arranged on the steel rail;
[0008] The mobile unloading vehicle comprises a frame and wheels, and a unloading hopper is arranged in the middle of the frame;
[0009] A driving device is arranged on one side of the mobile unloading vehicle.
[0010] The mobile unloading device according to this solution has at least the following technical effects:
[0011] The mobile unloading device replaces the original flap valve that controls the switching of feeding at different unloading ports. Steel structure supports are arranged on the upper part of the first unloading port and the second unloading port of the converter, and rails are arranged on the top of the steel structure supports. A mobile unloading vehicle is arranged on the rails, and a unloading hopper is arranged in the middle of the frame. The mobile unloading vehicle is controlled by a driving device to switch back and forth between the first unloading port and the second unloading port of the converter. This solves the problem of adding different materials at different unloading ports and ensuring the smoothness of unloading, and effectively avoids the situation in which traditional flap valves easily cause materials to be stuck in the side gap, thereby causing the flap to be stuck and requiring shutdown for maintenance. The device effectively improves the working stability and continuity of unloading, and reduces equipment failure rate and maintenance costs.
[0012] As a further solution of the utility model: a plurality of rib plates are arranged on both sides of the discharge hopper, and the plurality of rib plates are connected to the vehicle frame.
[0013] Since the mobile unloading vehicle needs to switch back and forth between the first unloading port and the second unloading port of the converter to unload, during the moving and switching process, the material in the unloading hopper is thrown out due to inertia, causing the unloading hopper to shake or vibrate. By providing a number of rib plates on both sides of the unloading hopper, which are all connected to the frame, the stability of the unloading hopper is effectively improved, ensuring that the mobile unloading vehicle maintains the stability of the unloading hopper during switching.
[0014] As a further solution of the utility model: the inner wall of the discharge hopper is provided with a wear-resistant plate.
[0015] As a further solution of the utility model: the thickness of the wear-resistant plate is 25mm-35mm.
[0016] During the switching process of the mobile unloading vehicle, the material is thrown away due to the inertia of the material, which will cause wear on the inner wall of the unloading hopper, causing the inner wall of the unloading hopper to deform or be damaged. By providing a wear-resistant plate on the inner wall of the unloading hopper, the rigidity of the inner wall of the unloading hopper is effectively improved, thereby extending the service life of the unloading hopper.
[0017] As a further solution of the utility model: the wear-resistant plate is a ceramic lining plate.
[0018] Since the wear-resistant plate is a ceramic lining plate, it has excellent wear resistance and can more effectively resist the friction and wear of the material, thereby improving the durability and reliability of the discharge hopper and further extending the service life of the discharge hopper.
[0019] As a further solution of the utility model: the driving device is driven by a cylinder.
[0020] Since the driving device is driven by a cylinder, the cylinder is controlled by compressed air to drive the mobile unloading vehicle to move back and forth on the rails. The mobile unloading vehicle is switched at the upper part of the first unloading port and the second unloading port, so that unloading can be carried out at the first unloading port and the second unloading port respectively, thereby improving the operability and flexibility of unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0022] Figure 1 This is a schematic diagram of the main structure of a mobile unloading device;
[0023] Figure 2 The present invention is a structural schematic diagram of a mobile unloading device and a mobile unloading vehicle.
[0024] Reference numerals:
[0025] 1. First unloading port; 2. Second unloading port; 3. Steel structure support; 4. Steel rail; 5. Mobile unloading vehicle; 501. Vehicle frame; 502. Wheel; 503. Unloading hopper; 504. Rib plate; 505. Wear-resistant plate; 6. Driving device. DETAILED DESCRIPTION
[0026] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0027] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used to distinguish the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0029] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0030] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model, that is, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0031] Therefore, the following detailed description of the embodiments of the utility model provided in the accompanying drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0032] like Figure 1 and Figure 2 The embodiment of the utility model shown is a mobile unloading device, which is arranged on the upper part of the first unloading port 1 and the second unloading port 2 of the converter, including: a steel structure support 3, a steel rail 4 is arranged on the top of the steel structure support 3, and a mobile unloading vehicle 5 is arranged on the steel rail 4; the mobile unloading vehicle 5 includes a frame 501 and wheels 502, and a unloading hopper 503 is arranged in the middle of the frame 501; a driving device 6 is arranged on one side of the mobile unloading vehicle 5.
[0033] Specifically, the mobile unloading device replaces the original flap valve that controls the switching of feeding at different unloading ports, by arranging a steel structure support 3 on the upper part of the first unloading port 1 and the second unloading port 2 of the converter, and arranging a rail 4 on the top of the steel structure support 3, a mobile unloading vehicle 5 on the rail 4, and a unloading hopper 503 in the middle of the vehicle frame 501, and controlling the mobile unloading vehicle 5 to switch back and forth between the first unloading port 1 and the second unloading port 2 of the converter by a driving device 6, thereby solving the problem of adding different materials at different unloading ports and ensuring the smoothness of unloading, and effectively avoiding the situation in which the traditional flap valve easily causes the material to be stuck in the side gap, thereby causing the flap to be stuck and the need to shut down for maintenance, the device effectively improves the working stability and continuity of unloading, and reduces the equipment failure rate and maintenance cost.
[0034] like Figure 1 As shown, a plurality of ribs 504 are provided on both sides of the discharge hopper 503 , and the plurality of ribs 504 are all connected to the vehicle frame 501 .
[0035] Specifically, since the mobile unloading vehicle 5 needs to switch back and forth between the first unloading port 1 and the second unloading port 2 of the converter to unload, during the moving and switching process, the material in the unloading hopper 503 is thrown off due to inertia, causing the unloading hopper 503 to shake or vibrate. By providing a plurality of rib plates 504 on both sides of the unloading hopper 503, and the plurality of rib plates 504 are connected to the frame 501, the stability of the unloading hopper 503 is effectively improved, ensuring that the mobile unloading vehicle 5 maintains the stability of the unloading hopper 503 when switching.
[0036] like Figure 1 As shown, the inner wall of the discharge hopper 503 is provided with a wear-resistant plate 505; the thickness of the wear-resistant plate 505 is 25mm-35mm.
[0037] Specifically, during the switching process of the mobile unloading vehicle 5, the inertia of the material causes the material to be thrown off, which will cause wear on the inner wall of the unloading hopper 503, causing the inner wall of the unloading hopper 503 to deform or be damaged. By providing a wear-resistant plate 505 on the inner wall of the unloading hopper 503, the rigidity of the inner wall of the unloading hopper 503 is effectively improved, and the service life of the unloading hopper 503 is extended.
[0038] Furthermore, the wear-resistant plate 505 is a ceramic lining plate.
[0039] Specifically, since the wear-resistant plate 505 is a ceramic lining plate, it has excellent wear resistance and can more effectively resist the friction and wear of materials, thereby improving the durability and reliability of the discharge hopper 503 and further extending the service life of the discharge hopper 503.
[0040] like Figure 1 As shown, the driving device 6 is a cylinder drive.
[0041] Specifically, since the driving device 6 is driven by a cylinder, the cylinder is controlled by compressed air to drive the mobile unloading vehicle 5 to travel back and forth on the rail 4, and the mobile unloading vehicle 5 is switched at the upper part of the first unloading port 1 and the second unloading port 2, so that unloading can be carried out at the first unloading port 1 and the second unloading port 2 respectively, thereby improving the operability and flexibility of unloading.
[0042] The above contents are merely examples and explanations of the structure of the utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the utility model.
Claims
1. A mobile unloading device, arranged above a first unloading port (1) and a second unloading port (2) of a converter, characterized in that: include: A steel structure support (3), wherein a steel rail (4) is arranged on the top of the steel structure support (3), and a mobile unloading vehicle (5) is arranged on the steel rail (4); The mobile unloading vehicle (5) comprises a vehicle frame (501) and wheels (502), and a unloading hopper (503) is arranged in the middle of the vehicle frame (501); A driving device (6) is provided on one side of the mobile unloading vehicle (5).
2. The mobile unloading device according to claim 1, characterized in that: A plurality of rib plates (504) are provided on both sides of the discharge hopper (503), and the plurality of rib plates (504) are connected to the vehicle frame (501).
3. The mobile unloading device according to claim 1, characterized in that: The inner side wall of the discharge hopper (503) is provided with a wear-resistant plate (505).
4. The mobile unloading device according to claim 3, characterized in that: The thickness of the wear-resistant plate (505) is 25 mm-35 mm.
5. The mobile unloading device according to claim 4, characterized in that: The wear-resistant plate (505) is a ceramic lining plate.
6. The mobile unloading device according to any one of claims 1 to 5, characterized in that: The driving device (6) is driven by a cylinder.