Bale plucker
By adopting a spiral distribution design on the cotton grab teeth of the cotton grab machine, and combining the use of the lift rack and the cotton suction bucket, the problem of low cotton grabbing efficiency of the existing cotton grab machine is solved, and more efficient cotton wire grabbing is achieved.
Patent Information
- Application Number
- CN202421428655.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing cotton grab machines have low cotton grabbing efficiency and there are blind spots in cotton grabbing, resulting in insufficient cotton input in the cotton bin per unit time.
A cotton grab machine is designed, and its cotton grab teeth are spiral distributed along the axis of the cotton grab roller. The rotating member drives the cotton grab roller to rotate. The cotton suction assembly includes a lifting frame and a cotton suction bucket. The cotton grab roller and the lifting frame are driven to rotate through the control system to achieve efficient grasping of the cotton wire.
By reducing the cotton grab blind spot of the cotton grab teeth on the cotton grab roller, the cotton grab range is increased, the cotton grab efficiency is improved, and the cotton pouring amount per unit time is increased.
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Figure CN222758391U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of textile machinery, and in particular to a cotton plucking machine. Background Art
[0002] A cotton plucker, also known as a bale plucker, is a machine that grabs cotton fibers from cotton bales in a cotton opening and cleaning unit. There are straight-moving cotton pluckers and ring-type cotton pluckers. The two types of cotton pluckers have the same cotton plucking principle, which is to use a high-speed rotating cotton beater to grab small balls of cotton, and then use an air pump to suck them into the cotton suction hood and send them to subsequent cotton openers, cotton blenders or other equipment.
[0003] A large disc cotton plucking machine disclosed in a Chinese patent with announcement number CN220846379U includes: a large cylinder, a central column and a cotton plucking mechanism. The cotton plucking mechanism includes a cotton suction hood, a cotton plucking roller and a connecting pipe. The cotton suction hood is fixedly installed on the lower side of the mounting frame. The lower side of the cotton suction hood is open and a rotating shaft is rotatably arranged at the opening. The cotton plucking roller is fixedly sleeved on the rotating shaft, and a plurality of cotton plucking teeth are provided on the cotton plucking roller.
[0004] In the above technology, the cotton grabbing teeth on the cotton grabbing roller are arranged flatly, that is, there are a lot of gaps between two adjacent groups of cotton grabbing teeth. When the cotton grabbing roller rotates, the effective cotton grabbing range in the axial direction of the cotton grabbing roller is small, and there will be a blind spot for cotton grabbing, resulting in low cotton grabbing efficiency per unit length of the cotton grabbing roller, thereby affecting the amount of cotton fed into the cotton bin per unit time, which is insufficient. Utility Model Content
[0005] In order to improve the cotton picking efficiency of the rotating shaft, the present application provides a cotton picking machine.
[0006] The present application provides a cotton plucking machine that adopts the following technical solution:
[0007] A cotton plucking machine comprises a cotton releasing pool, a cotton plucking mechanism is arranged on the cotton releasing pool, the cotton plucking mechanism comprises an intermediate column coaxially arranged with the cotton releasing pool, a cotton plucking frame is rotatably arranged on the intermediate column, a cotton plucking roller is rotatably arranged on the cotton plucking frame, a rotating part for driving the cotton plucking roller to rotate is arranged on the cotton plucking frame, a plurality of cotton plucking teeth are arranged on the cotton plucking roller, and the plurality of cotton plucking teeth are spirally distributed along the axis of the cotton plucking roller, and a cotton suction component for sucking cotton threads grabbed by the cotton plucking teeth is arranged on the cotton plucking frame.
[0008] By adopting the above technical scheme, when the cotton suction component needs to absorb the cotton threads grabbed by the cotton grabbing teeth, the rotating part drives the cotton grabbing roller to rotate. Since the cotton grabbing teeth are spirally distributed along the axis of the cotton grabbing roller, when the cotton grabbing roller rotates, the cotton threads can be grabbed along the axis direction of the cotton grabbing roller, thereby reducing the cotton grabbing blind area of the cotton grabbing teeth on the cotton grabbing roller and increasing the cotton grabbing range of the cotton grabbing roller, thereby improving the cotton grabbing efficiency of the cotton grabbing roller.
[0009] Optionally, the cotton suction assembly includes a lifting frame slidably arranged on the cotton picking frame, the cotton picking roller is rotatably arranged on the lifting frame, a cotton suction bucket is arranged on the lifting frame and above the cotton picking roller, the cotton suction bucket is connected with a bellows, the bellows is connected with an external cotton bin, and a driving member for driving the lifting frame to rise and fall is arranged on the lifting frame.
[0010] By adopting the above technical scheme, after the upper layer of cotton threads in the cotton release pool are grabbed by the cotton grabbing roller, the driving component drives the lifting frame to descend, and the bellows is pulled up, so that the lower layer of cotton threads in the cotton release pool can be grabbed by the cotton grabbing roller, which is conducive to facilitating the cotton grabbing roller to grab the cotton threads in the vertical direction in the cotton release pool.
[0011] Optionally, the rotating member includes a cotton shaft motor which is arranged on the lifting frame and electrically connected to a control system, and a transmission belt is wound between an output shaft of the cotton shaft motor and the cotton grabbing roller.
[0012] By adopting the above technical solution, the worker starts the cotton shaft motor through the control system, and the cotton shaft motor drives the cotton grabbing roller to rotate through the transmission belt, so as to realize the cotton grabbing roller's function of grabbing cotton.
[0013] Optionally, the driving member includes a lifting screw arranged on the lifting frame, a driving gear is rotatably arranged on the cotton picking frame, the lifting screw is threadedly connected to the driving gear, a lifting motor electrically connected to the control system is arranged on the cotton picking frame, a chain is wound between the output shaft of the lifting motor and the driving gear, and a guide column parallel to the axis of the lifting screw is arranged on the lifting frame, and the guide column is slidably matched with the cotton picking frame.
[0014] By adopting the above technical solution, when the height of the lifting frame needs to be lowered, the worker starts the lifting motor through the control system, and the lifting motor drives the driving gear to rotate through the chain. Since the driving gear is rotatably connected to the cotton picking frame, the position of the driving gear is immutable. The driving gear rotates to move the lifting screw downward, and under the limiting action of the guide column, the lifting frame moves downward.
[0015] Optionally, a plurality of groups of the cotton grabbing teeth are arranged in the axial direction of the cotton grabbing roller, and a dividing strip is arranged between two adjacent groups of the cotton grabbing teeth, and the dividing strip is arranged on the lifting frame.
[0016] By adopting the above technical solution, the wool strips are separated to flatten the balled cotton in the cotton pool, which is helpful to reduce the possibility of local blockage of the cotton grabbing roller.
[0017] Optionally, a slide rail is coaxially arranged outside the cotton release pool, a roller is rotatably arranged on the cotton picking frame, the roller rolls with the slide rail, and a rotating motor electrically connected to the control system is arranged on the cotton picking frame, and the output shaft of the rotating motor drives the roller to rotate.
[0018] By adopting the above technical solution, workers start the rotating motor through the control system, and the rotating motor drives the roller to rotate. The roller rolls on the slide rail, causing the cotton grabbing frame to rotate around the middle column, thereby achieving the effect of grabbing the cotton threads on the same layer in the cotton pool.
[0019] Optionally, an outer cylinder seat is coaxially rotatably arranged on the middle column, a winding motor electrically connected to a control system is arranged on the middle column, the outer cylinder seat is arranged on an output shaft of the winding motor, and the cotton picking frame is rotatably arranged on the outer cylinder seat.
[0020] By adopting the above technical solution, workers start the shaft-wrap motor through the control system, and the output shaft of the shaft-wrap motor drives the outer cylinder seat to rotate, and the outer cylinder seat drives the cotton picking frame to rotate around the middle column. At the same time, when the ground is uneven and causes the slide rail to be uneven, the cotton picking frame can rotate around the rotation center on the outer cylinder seat again during the process of rotating around the middle column, so that the cotton picking frame can automatically adjust the angle through the rotation center on the outer cylinder seat and move smoothly, reducing the requirements for the flatness of the factory floor.
[0021] Optionally, a shock-absorbing ring is provided on the roller, and the shock-absorbing ring is used for rolling cooperation with the slide rail.
[0022] By adopting the above technical solution, when the factory floor causes the slide rail to be uneven, the shock-absorbing ring can reduce the vibration degree of the cotton grabbing frame during the process of the roller driving the cotton grabbing frame to rotate, which is beneficial to improving the stability of the cotton grabbing frame during operation.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. When the cotton suction component needs to absorb the cotton threads caught by the cotton grabbing teeth, the rotating part drives the cotton grabbing roller to rotate. Since the cotton grabbing teeth are spirally distributed along the axis of the cotton grabbing roller, when the cotton grabbing roller rotates, the cotton threads can be caught along the axis direction of the cotton grabbing roller, which reduces the cotton grabbing blind area of the cotton grabbing teeth on the cotton grabbing roller and increases the cotton grabbing range of the cotton grabbing roller, thereby improving the cotton grabbing efficiency of the cotton grabbing roller;
[0025] 2. When the height of the lifting frame needs to be lowered, the worker starts the lifting motor through the control system. The lifting motor drives the driving gear to rotate through the chain. Since the driving gear is rotatably connected to the cotton grabbing frame, the position of the driving gear cannot be changed. The driving gear rotates to move the lifting screw downward, and under the restriction of the guide column, the lifting frame moves downward;
[0026] 3. The worker starts the winding motor through the control system. The output shaft of the winding motor drives the outer cylinder seat to rotate, and the outer cylinder seat drives the cotton picking frame to rotate around the middle column. At the same time, when the ground is uneven and the slide rail is uneven, the cotton picking frame can rotate around the rotation center on the outer cylinder seat again during the rotation around the middle column, so that the cotton picking frame can automatically adjust the angle through the rotation center on the outer cylinder seat and move smoothly, reducing the requirements for the flatness of the factory floor. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application.
[0028] Figure 2 It is a structural schematic diagram of the positional relationship among the lifting frame, the cotton suction bucket and the cotton grabbing frame in the embodiment of the present application.
[0029] Figure 3 It is a structural schematic diagram of the positional relationship among the cotton grabbing roller, cotton grabbing teeth and wool strip separating strips in the embodiment of the present application.
[0030] Figure 4 yes Figure 2 Enlarged view of part A.
[0031] Explanation of the reference numerals in the accompanying drawings: 1. Cotton placing pool; 2. Cotton grabbing mechanism; 21. Middle column; 22. Cotton grabbing frame; 23. Cotton grabbing roller; 24. Rotating member; 241. Cotton shaft motor; 242. Transmission belt; 25. Cotton grabbing teeth; 26. Cotton suction assembly; 261. Lifting frame; 262. Cotton suction bucket; 263. Bellows; 264. Driving member; 2641. Lifting screw; 2642. Driving gear; 2643. Lifting motor; 2644. Chain; 2645. Guide column; 3. Wool strip dividing; 4. Slide rail; 5. Roller; 6. Rotating motor; 7. Outer cylinder seat; 8. Shaft-wrap motor; 9. Shock-absorbing ring. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-4 This application is described in further detail.
[0033] The embodiment of the present application discloses a cotton plucking machine.
[0034] Reference Figure 1 A cotton plucking machine includes a cotton placing pool 1, on which a cotton plucking mechanism 2 is arranged, the cotton plucking mechanism 2 includes an intermediate column 21 coaxially arranged with the cotton placing pool 1, an outer cylinder seat 7 is coaxially rotatably sleeved on the intermediate column 21, a winding motor 8 electrically connected to a control system is arranged on the intermediate column 21, the outer cylinder seat 7 is arranged on the output shaft of the winding motor 8, and a cotton plucking frame 22 is rotatably connected to the outer cylinder seat 7.
[0035] Reference Figure 1 , Figure 2 and Figure 3A cotton grabbing roller 23 is rotatably arranged on the cotton grabbing frame 22, a rotating part 24 for driving the cotton grabbing roller 23 to rotate is arranged on the cotton grabbing frame 22, a plurality of cotton grabbing teeth 25 are welded on the cotton grabbing roller 23, and the plurality of cotton grabbing teeth 25 are spirally distributed along the axis of the cotton grabbing roller 23, and a cotton suction component 26 for sucking the cotton threads grabbed by the cotton grabbing teeth 25 is arranged on the cotton grabbing frame 22.
[0036] Reference Figure 1 , Figure 2 and Figure 3 The cotton suction assembly 26 includes a lifting frame 261 slidably arranged on the cotton picking frame 22, the cotton picking roller 23 is rotatably connected to the lifting frame 261, a cotton suction bucket 262 is bolted on the lifting frame 261 and located above the cotton picking roller 23, the cotton suction bucket 262 is connected to a bellows 263, the bellows 263 is connected to an external cotton bin, and a driving member 264 for driving the lifting frame 261 to rise and fall is arranged on the lifting frame 261.
[0037] Reference Figure 1 , Figure 2 and Figure 3 The rotating member 24 includes a cotton shaft motor 241 bolted to the lifting frame 261 and electrically connected to the control system. A transmission belt 242 is wound between the output shaft of the cotton shaft motor 241 and the cotton grabbing roller 23. A plurality of cotton grabbing teeth 25 are welded in the axial direction of the cotton grabbing roller 23. Each group of cotton grabbing teeth 25 is composed of a plurality of cotton grabbing teeth 25 spirally arranged around the axis of the cotton grabbing roller 23. A dividing strip 3 is arranged between two adjacent groups of cotton grabbing teeth 25, and the dividing strip 3 is bolted to the bottom of the lifting frame 261.
[0038] When the cotton suction bucket 262 needs to absorb the cotton threads on the cotton picking roller 23, the worker starts the cotton shaft motor 241 through the control system. The output shaft of the cotton shaft motor 241 drives the cotton picking roller 23 to rotate through the transmission belt 242. The cotton picking teeth 25 on the cotton picking roller 23 grab the cotton threads in the cotton pool 1. Since the cotton picking teeth 25 are distributed in a spiral shape along the axis of the cotton picking roller 23, when the cotton picking roller 23 rotates, the cotton picking blind area of the cotton picking teeth 25 on the cotton picking roller 23 is reduced.
[0039] At the same time, the control system starts the winding motor 8, the output shaft of the winding motor 8 drives the outer cylinder seat 7 to rotate, and the outer cylinder seat 7 drives the cotton picking frame 22 to rotate. During the rotation of the cotton picking frame 22, the wool strips 3 are pressed on the cotton threads in the cotton placing pool 1, and the balled cotton threads are flattened until the cotton picking teeth 25 on the cotton picking roller 23 can no longer grab the cotton threads during the rotation of the cotton picking frame 22.
[0040] Reference Figure 2 , Figure 3 and Figure 4The driving member 264 includes a vertical lifting screw 2641 bolted to the lifting frame 261, a driving gear 2642 is rotatably arranged on the cotton grabbing frame 22, the lifting screw 2641 is threadedly connected to the driving gear 2642, a lifting motor 2643 electrically connected to the control system is bolted to the cotton grabbing frame 22, a chain 2644 is wound between the output shaft of the lifting motor 2643 and the driving gear 2642, a guide column 2645 parallel to the axis of the lifting screw 2641 is bolted to the lifting frame 261, and the guide column 2645 is slidably matched with the cotton grabbing frame 22.
[0041] Reference Figure 1 , Figure 2 and Figure 3 A slide rail 4 is coaxially arranged outside the cotton pool 1, and a roller 5 is rotatably connected to the cotton picking frame 22. A shock-absorbing ring 9 is sleeved on the roller 5. The shock-absorbing ring 9 is used to roll with the slide rail 4. A rotating motor 6 electrically connected to the control system is bolted to the cotton picking frame 22, and the output shaft of the rotating motor 6 drives the roller 5 to rotate.
[0042] The worker starts the lifting motor 2643 through the control system. The output shaft of the lifting motor 2643 drives the driving gear 2642 to rotate through the chain 2644. Since the position of the driving gear 2642 on the cotton grabbing frame 22 is immovable, the driving gear 2642 rotates to move the lifting screw 2641 downward.
[0043] Under the limiting effect of the guide column 2645, the lifting frame 261 moves downward for a distance, and then the control system starts the cotton shaft motor 241 and the winding shaft motor 8 again, and the cotton grabbing teeth 25 on the cotton grabbing roller 23 repeatedly grab the cotton threads in the cotton placing pool 1 until the cotton threads in the cotton placing pool 1 are grabbed or the cotton suction bucket 262 absorbs enough cotton threads.
[0044] The implementation principle of a cotton picking machine in an embodiment of the present application is as follows: when the cotton suction bucket 262 needs to suck the cotton threads on the cotton picking roller 23, the worker starts the cotton shaft motor 241 through the control system, and the output shaft of the cotton shaft motor 241 drives the cotton picking roller 23 to rotate through the transmission belt 242, and the cotton picking teeth 25 on the cotton picking roller 23 grab the cotton threads in the cotton pool 1. Since the cotton picking teeth 25 are distributed in a spiral shape along the axis of the cotton picking roller 23, when the cotton picking roller 23 rotates, the cotton picking blind area of the cotton picking teeth 25 on the cotton picking roller 23 is reduced.
[0045] At the same time, the control system starts the winding motor 8, the output shaft of the winding motor 8 drives the outer cylinder seat 7 to rotate, and the outer cylinder seat 7 drives the cotton picking frame 22 to rotate. During the rotation of the cotton picking frame 22, the wool strips 3 are pressed on the cotton threads in the cotton placing pool 1, and the balled cotton threads are flattened until the cotton picking teeth 25 on the cotton picking roller 23 can no longer grab the cotton threads during the rotation of the cotton picking frame 22.
[0046] The worker starts the lifting motor 2643 through the control system. The output shaft of the lifting motor 2643 drives the driving gear 2642 to rotate through the chain 2644. Since the position of the driving gear 2642 on the cotton grabbing frame 22 is immovable, the driving gear 2642 rotates to move the lifting screw 2641 downward.
[0047] Under the limiting effect of the guide column 2645, the lifting frame 261 moves downward for a distance, and then the control system starts the cotton shaft motor 241 and the winding shaft motor 8 again, and the cotton grabbing teeth 25 on the cotton grabbing roller 23 repeatedly grab the cotton threads in the cotton placing pool 1 until the cotton threads in the cotton placing pool 1 are grabbed or the cotton suction bucket 262 absorbs enough cotton threads.
[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A cotton plucking machine, characterized in that: The invention comprises a cotton placing pool (1), wherein a cotton grabbing mechanism (2) is arranged on the cotton placing pool (1), wherein the cotton grabbing mechanism (2) comprises an intermediate column (21) coaxially arranged with the cotton placing pool (1), wherein a cotton grabbing frame (22) is rotatably arranged on the intermediate column (21), wherein a cotton grabbing roller (23) is rotatably arranged on the cotton grabbing frame (22), wherein a rotating member (24) for driving the cotton grabbing roller (23) to rotate is arranged on the cotton grabbing frame (22), wherein a plurality of cotton grabbing teeth (25) are arranged on the cotton grabbing roller (23), wherein the plurality of cotton grabbing teeth (25) are spirally distributed along the axis of the cotton grabbing roller (23), wherein a cotton suction component (26) for sucking the cotton threads grabbed by the cotton grabbing teeth (25) is arranged on the cotton grabbing frame (22), wherein the cotton suction component (26) comprises The invention comprises a lifting frame (261) which is slidably arranged on the cotton grabbing frame (22); the cotton grabbing roller (23) is rotatably arranged on the lifting frame (261); a cotton suction bucket (262) is arranged on the lifting frame (261) and above the cotton grabbing roller (23); a bellows (263) is connected to the cotton suction bucket (262); the bellows (263) is connected to an external cotton bin; a driving member (264) for driving the lifting frame (261) to rise and fall is arranged on the lifting frame (261); a plurality of groups of cotton grabbing teeth (25) are arranged in the axial direction of the cotton grabbing roller (23); a wool strip (3) is arranged between two adjacent groups of the cotton grabbing teeth (25); and the wool strip (3) is arranged on the lifting frame (261).
2. A cotton plucking machine according to claim 1, characterized in that: The rotating member (24) comprises a cotton shaft motor (241) which is arranged on the lifting frame (261) and is electrically connected to a control system, and a transmission belt (242) is wound between the output shaft of the cotton shaft motor (241) and the cotton grabbing roller (23).
3. A cotton plucking machine according to claim 1, characterized in that: The driving member (264) includes a lifting screw (2641) arranged on the lifting frame (261); a driving gear (2642) is rotatably arranged on the cotton grabbing frame (22); the lifting screw (2641) is threadedly connected to the driving gear (2642); a lifting motor (2643) electrically connected to the control system is arranged on the cotton grabbing frame (22); a chain (2644) is wound between the output shaft of the lifting motor (2643) and the driving gear (2642); a guide column (2645) parallel to the axis of the lifting screw (2641) is arranged on the lifting frame (261); and the guide column (2645) is slidably matched with the cotton grabbing frame (22).
4. A cotton plucking machine according to claim 1, characterized in that: A slide rail (4) is coaxially arranged outside the cotton placing pool (1), a roller (5) is rotatably arranged on the cotton grabbing frame (22), the roller (5) and the slide rail (4) are rollingly matched, and a rotating motor (6) electrically connected to a control system is arranged on the cotton grabbing frame (22), and the output shaft of the rotating motor (6) drives the roller (5) to rotate.
5. A cotton plucking machine according to claim 4, characterized in that: An outer cylinder seat (7) is coaxially rotatably arranged on the intermediate column (21), a winding motor (8) electrically connected to a control system is arranged on the intermediate column (21), the outer cylinder seat (7) is arranged on the output shaft of the winding motor (8), and the cotton grabbing frame (22) is rotatably arranged on the outer cylinder seat (7).
6. A cotton plucking machine according to claim 5, characterized in that: The roller (5) is sleeved with a shock absorbing ring (9), and the shock absorbing ring (9) is used for rolling cooperation with the slide rail (4).
Citation Information
Patent Citations
Large-disc bale plucker
CN220846379U
Cited By
Single arm picker
CN224768930U