Improved electric heating sock setting machine

By using electric heating setting technology and hoist set drive mechanism in the sock setting machine, the problems of high energy consumption, high cost and complex structure of the existing steam setting machine are solved, and the effects of energy consumption reduction, cost reduction and production simplification are achieved.

CN222758531UActive Publication Date: 2025-04-15ZHUJI HUANKANGDE KNITTING MASCH CO LTD
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Patent Information

Application Number
CN202421631330.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-15
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

Since the existing sock shaping machines rely on steam shaping, they need to be equipped with high-cost boilers and steam pipelines, which consumes a lot of energy. At the same time, the equipment structure is complex, resulting in cumbersome production.

Method used

The electric heating setting machine is adopted to replace steam setting by electric heating setting, eliminating boiler and other equipment, and using the stool set to drive the intermittent driving mechanism and the stool dispersible driving mechanism to realize equally spaced intermittent movement and dispersed stacking of the stool set.

Benefits of technology

It reduces energy consumption and equipment costs, simplifies the structure of the shaping machine, facilitates production, and improves the shaping efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of setting machines, and discloses an improved electric heating sock setting machine which comprises a plurality of sets of setting sock frames arranged on a kidney-shaped guide groove of a machine frame. The waist-shaped guide groove is divided into a linear section A, a semicircular section A, a linear section B and a semicircular section B; an electric heating shaping box is arranged on the linear section A; the linear section A and the semicircular section A are provided with intermittent driving mechanisms for driving the sock assembling frame; the sock assembling frame driving intermittent driving mechanism comprises a chain A and a push block A; the linear section B and the semicircular section B are provided with sock rack dispersion driving mechanisms; the sock rack dispersion driving mechanism comprises a chain B and a push block B; a steam shaping mode is replaced by an electric heating shaping mode, so that equipment such as a boiler can be omitted, and the energy consumption and the equipment cost are reduced; the whole set of shaping sock racks can be driven to intermittently move at equal intervals through the sock rack driving intermittent driving mechanism, the grouped sock racks can be dispersed and stacked again through the sock rack dispersing driving mechanism, the structure is simple, and production of the shaping machine is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of shaping machines, in particular to an improved electric heating sock shaping machine. Background Art

[0002] During the sock production process, the socks need to be shaped. The existing sock shaping machine includes a waist-shaped track, a steam shaping machine and a dryer arranged on a straight line segment of the waist-shaped track. Since the steam shaping machine and the dryer require the humidity and temperature of steam, the factory area needs to be equipped with a corresponding steam production boiler and a steam delivery pipeline. The equipment cost is high and the energy consumption is also high. At the same time, a set of shaping sock racks of the existing sock shaping machine are pushed in and out of the steam shaping machine and the dryer by a push rod, and its structure is relatively complex, resulting in cumbersome production of the shaping machine. Utility Model Content

[0003] The purpose of the utility model is to provide an improved electric heating sock shaping machine, which replaces the steam shaping method with the electric heating shaping method, thereby eliminating equipment such as boilers and reducing energy consumption and equipment costs; the intermittent driving mechanism of the sock rack group can drive the entire group of shaping sock racks to move intermittently at equal intervals, and the sock rack dispersion driving mechanism can disperse and restack the grouped sock racks, and the structure is simple, which is convenient for the production of the shaping machine.

[0004] The above technical objectives of the utility model are achieved through the following technical solutions:

[0005] An improved electric heating sock shaping machine comprises a frame, the frame is provided with a waist-shaped guide groove; the waist-shaped guide groove is provided with a plurality of shaping sock frames; each group of shaping sock frames comprises a plurality of sliders, both ends of the sliders are rotatably connected to a driving rod; the lower end of the driving rod is provided with a roller; a shaping sock plate is fixed on the slider; two adjacent sliders are connected by a connecting arm; the outer end of the connecting arm is rotatably connected to the outer driving rod on the previous slider, and the inner end of the connecting arm is rotatably connected to the inner driving rod on the next slider;

[0006] The waist-shaped guide groove is divided into a straight line segment A, a semicircular segment A, a straight line segment B and a semicircular segment B;

[0007] The straight line segment A is provided with an electric heating shaping box;

[0008] The straight line segment A and the semicircular segment A are provided with an intermittent driving mechanism for driving the sock assembly frame; the intermittent driving mechanism for driving the sock assembly frame comprises a chain A and push blocks A evenly distributed and fixed on the chain A;

[0009] The straight line segment B and the semicircular segment B are provided with a sock rack decentralized driving mechanism; the sock rack decentralized driving mechanism comprises a chain B and push blocks B evenly distributed and fixed on the chain B.

[0010] Through the above technical solution, each group of shaping sock racks moves along the guide groove in the form of a group, and the chain A moves intermittently, so that the stacked shaping sock racks can be pushed into the electric heating shaping box step by step in the form of a group for shaping;

[0011] Chain B moves continuously and at a uniform speed, so a group of stacked shaping sock racks can be dispersed first. Then, during the dispersion and transportation of the shaping sock racks, the staff can insert the socks to be shaped on the shaping sock plates. When the group of shaping sock racks is transported to the end of the straight segment A, they start to stack again and enter the electric heating shaping chamber in the form of a group for shaping.

[0012] The utility model is further configured as follows: a guide wheel groove is formed on one end of the straight line segment A close to the semicircular segment B, and a cut-out notch and a cut-in notch are formed on one end of the straight line segment B close to the semicircular segment B;

[0013] The intermittent drive mechanism of the sock assembly frame also includes a guide wheel A, a semicircular arc guide bar A, a driving sprocket A and an intermediate sprocket A which are rotatably connected to the frame; the chain A passes through the guide wheel A, the semicircular arc guide bar A, the driving sprocket A and the intermediate sprocket in sequence; the semicircular arc guide bar A is fixed on the semicircular segment A;

[0014] The sock rack decentralized driving mechanism also includes a guide wheel B, an intermediate sprocket B, a tensioning wheel, a driving sprocket B, a cutting wheel and a semicircular arc guide strip B rotatably connected to the frame; the chain B passes through the guide wheel B, the intermediate sprocket B, the tensioning wheel, the driving sprocket B and the cutting wheel in sequence; the semicircular arc guide strip B is fixed on the semicircular segment B;

[0015] The guide wheel A and the guide wheel B are arranged in the guide wheel groove, the driving sprocket A is arranged in the cut-out notch, and the cutting-in wheel is arranged in the cutting-in notch.

[0016] Through the guiding effect of the cutting wheel, the chain B drives the push block B to rotate around the cutting wheel, and the end of the push block B is inserted into the side wall of the driving rod on the inner side of the corresponding shaping sock frame, and then the driving rod is driven to move, and then the next push block B is inserted into the side wall of the driving rod on the inner side of the next shaping sock frame, so that a group of stacked shaping sock frames are dispersed one by one. After the shaping sock frames are dispersed, it is convenient for the staff to put the socks on the shaping sock board; after the group of dispersed shaping sock frames go around the semicircle along the semicircular guide strip with the push block B, the push block B turns under the action of the guide wheel B, and the push block B pushes the corresponding shaping sock frame into the straight line segment A;

[0017] When a group of dispersed shaping sock racks are all stacked together in the straight line segment B, the chain A rotates a set distance, and the push block A, under the guidance of the guide wheel A, continues to send the last shaping sock rack of the group that has just been stacked into the electric heating shaping box, while the other groups of stacked shaping sock racks are also pushed a certain distance by the corresponding push block A, and the pushed distance is the distance between two adjacent push blocks A.

[0018] The utility model is further configured as follows: the push block A and the push block B are staggered up and down, thereby preventing the push block A and the push block B from interfering with or colliding with each other at the guide wheel groove.

[0019] The utility model is further configured as follows: the semicircular arc guide strip A and the semicircular arc guide strip B are wear-resistant strips, and the material thereof is high manganese steel, which can increase the wear resistance.

[0020] The utility model is further configured as follows: the electric heating shaping box comprises a rectangular box with openings on both sides, the rectangular box is fixed on a frame, three sliding doors are sleeved on the inner side wall of the rectangular box, and the three sliding doors divide the rectangular box into a stacking bin, a first shaping bin and a second shaping bin; a plurality of electric heating rods are arranged on the inner walls of the first shaping bin and the second shaping bin, and the electric heating rods are shaped and connected with a controller, and the controller controls the intermittent driving mechanism of the sock rack to drive the sock rack dispersed driving mechanism.

[0021] The stacking bin is used to re-stack the scattered shaping sock racks for temporary storage; the first shaping bin and the second shaping bin can shape the socks twice; and the temperature in the shaping bin is heated by an electric heating rod.

[0022] When shaping, the three sliding doors are in an inserted closed state, and when a set of shaping sock racks needs to be moved, the sliding doors are in an pushed out open state.

[0023] The utility model is further configured as follows: the inner ends of the three sliding doors are fixed on the same push plate, the push plate is fixed on the end of the telescopic rod of the telescopic cylinder, the telescopic cylinder is fixed on the bottom of the rectangular box, and the telescopic cylinder is electrically connected to the controller.

[0024] The telescopic cylinder drives the push plate to move, and the push plate drives the insertion and push out of the sliding door.

[0025] The outstanding effects of the utility model are:

[0026] Compared with the existing technology, the electric heating setting method replaces the steam setting method, which can save equipment such as boilers and reduce energy consumption and equipment costs;

[0027] The intermittent driving mechanism of the sock rack grouping can drive the entire group of shaping sock racks to move intermittently at equal intervals, and the grouped sock racks can be dispersed and stacked again through the sock rack dispersion driving mechanism. The structure is simple and convenient for the production of the shaping machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a top view of the utility model;

[0029] Figure 2 This is a top view of the utility model after the electric heating shaping box and part of the frame are hidden;

[0030] Figure 3 It is a cross-sectional view of the utility model (the dotted arrow in the figure indicates the path of a set of shaping sock frames from the semicircular segment A to the straight segment B);

[0031] Figure 4 It is a schematic diagram of the assembly of the intermittent drive mechanism of the sock assembly rack and the decentralized drive mechanism of the sock rack of the utility model;

[0032] Figure 5 for Figure 3 A partial enlarged view of A (line ① in the drawing represents the outermost moving path of push block A, and line ② represents the outermost moving path of push block B);

[0033] Figure 6 It is a schematic diagram of the relative height positions of the push block A and the push block B of the utility model;

[0034] Figure 7 It is a partial schematic diagram of the sock shaping frame of the utility model.

[0035] Reference numerals: 10, frame;

[0036] 101, waist-shaped guide groove;

[0037] 1011, straight line segment A; 1012, semicircular segment A; 1013, straight line segment B; 1014, semicircular segment B; 1015, guide wheel groove; 1016, cut out notch; 1017, cut into notch;

[0038] 20. Molding sock rack;

[0039] 201, slider; 202, driving rod; 203, roller; 204, shaping plate; 205, connecting arm;

[0040] 30. Electric heating shaping box;

[0041] 301, rectangular box; 302, sliding door; 303, electric heating rod; 304, push block; 305, telescopic cylinder;

[0042] 3011, stacking bin; 3012, first shaping bin; 3013, second shaping bin;

[0043] 40. Intermittent drive mechanism for driving the sock assembly rack;

[0044] 401, chain A; 402, push block A; 403, guide wheel A; 404, semicircular arc guide strip A; 405, driving sprocket A; 406, intermediate sprocket A;

[0045] 50. Sock rack decentralized driving mechanism;

[0046] 501, chain B; 502, push block B; 503, guide wheel B; 504, intermediate sprocket B; 505, tensioning wheel; 506, driving sprocket B; 507, cutting wheel; 508, semicircular guide strip B. DETAILED DESCRIPTION

[0047] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0048] The following references Figures 1 to 7 The utility model is described as follows:

[0049] An improved electric heating sock setting machine, such as Figure 1 , Figure 2 , Figure 7 As shown, it includes a frame 10, on which a waist-shaped guide groove 101 is provided; a plurality of sets of shaping sock frames 20 are provided on the waist-shaped guide groove 101; each set of shaping sock frames 20 includes a plurality of sliders 201, and both ends of the sliders 201 are rotatably connected to a driving rod 202; a roller 203 is provided at the lower end of the driving rod 202; a shaping sock plate 204 is fixed on the slider 201; a connecting arm 205 is connected between two adjacent sliders 201; the outer end of the connecting arm 205 is rotatably connected to the outer driving rod 202 on the previous slider 201, and the inner end of the connecting arm 205 is rotatably connected to the inner driving rod 202 on the next slider 201;

[0050] The waist-shaped guide groove 101 is divided into a straight line segment A1011, a semicircular segment A1012, a straight line segment B1013 and a semicircular segment B1014;

[0051] The straight line segment A1011 is provided with an electric heating shaping box 30;

[0052] The straight line segment A1011 and the semicircular segment A1012 are provided with an intermittent driving mechanism 40 for driving the sock assembly frame; the intermittent driving mechanism 40 for driving the sock assembly frame includes a chain A401 and push blocks A402 evenly distributed and fixed on the chain A401;

[0053] The straight line segment B1013 and the semicircular segment B1014 are provided with a sock rack decentralized driving mechanism 50; the sock rack decentralized driving mechanism 50 includes a chain B501 and push blocks B502 evenly distributed and fixed on the chain B501.

[0054] like Figure 3 As shown, the end of the straight line segment A1011 close to the semicircular segment B1014 is formed with a guide wheel groove 1015, and the end of the straight line segment B1013 close to the semicircular segment B1014 is formed with a cut-out notch 1016 and a cut-in notch 1017;

[0055] The intermittent drive mechanism 40 for driving the sock assembly rack further comprises a guide wheel A403, a semicircular arc guide bar A404, a driving sprocket A405 and an intermediate sprocket A406 which are rotatably connected to the frame 10; the chain A401 passes through the guide wheel A403, the semicircular arc guide bar A404, the driving sprocket A405 and the intermediate sprocket 406 in sequence; the semicircular arc guide bar A404 is fixed on the semicircular segment A1012;

[0056] The sock rack decentralized driving mechanism 50 also includes a guide wheel B503, an intermediate sprocket B504, a tension wheel 505, a driving sprocket B506, a cutting wheel 507 and a semicircular arc guide strip B508 rotatably connected to the frame 10; the chain B501 passes through the guide wheel B503, the intermediate sprocket B504, the tension wheel 505, the driving sprocket B506 and the cutting wheel 507 in sequence; the semicircular arc guide strip B508 is fixed on the semicircular segment B1014;

[0057] The guide wheel A403 and the guide wheel B503 are arranged in the guide wheel groove 1015, the driving sprocket A405 is arranged in the cut-out notch 1016, and the cutting wheel 507 is arranged in the cutting notch 1017.

[0058] like Figure 6 As shown, the push block A402 and the push block B502 are staggered in the upper and lower parts.

[0059] The semicircular arc guide strip A404 and the semicircular arc guide strip B508 are wear-resistant strips, and their material is high manganese steel.

[0060] The electric heating shaping box 30 includes a rectangular box 301 with openings on both sides, and the rectangular box 301 is fixed on the frame 10. Three sliding doors 302 are sleeved on the inner side wall of the rectangular box 301. The three sliding doors 302 divide the rectangular box 301 into a stacking bin 3011, a first shaping bin 3012 and a second shaping bin 3013; a plurality of electric heating rods 303 are arranged on the inner walls of the first shaping bin 3012 and the second shaping bin 3013, and the electric heating rods are shaped and connected to a controller, and the controller controls the intermittent drive mechanism of the sock rack and the dispersed drive mechanism of the sock rack.

[0061] The inner ends of the three sliding doors 302 are fixed on the same push plate 304 , the push plate 304 is fixed to the end of the telescopic rod of the telescopic cylinder 305 , the telescopic cylinder 305 is fixed to the bottom of the rectangular box 301 , and the telescopic cylinder is electrically connected to the controller.

[0062] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications of the above assumptions should also be regarded as the protection scope of the present invention.

Claims

1. An improved electrically heated sock setting machine, comprising a frame (10), wherein the frame (10) is provided with a waist-shaped guide groove (101); characterized in that: The waist-shaped guide groove (101) is provided with a plurality of sets of shaping sock frames (20); The waist-shaped guide groove (101) is divided into a straight line segment A (1011), a semicircular segment A (1012), a straight line segment B (1013) and a semicircular segment B (1014); An electric heating shaping box (30) is provided on the straight line segment A (1011); The straight line segment A (1011) and the semicircular segment A (1012) are provided with an intermittent driving mechanism (40) for driving a sock assembly frame; the intermittent driving mechanism (40) for driving a sock assembly frame comprises a chain A (401) and push blocks A (402) evenly distributed and fixed on the chain A (401); A sock rack decentralized driving mechanism (50) is provided on the straight line segment B (1013) and the semicircular segment B (1014); the sock rack decentralized driving mechanism (50) comprises a chain B (501) and push blocks B (502) evenly distributed and fixed on the chain B (501).

2. The improved electrically heated sock setting machine according to claim 1 is characterized in that: A guide wheel groove (1015) is formed at one end of the straight line segment A (1011) close to the semicircular segment B (1014), and a cut-out notch (1016) and a cut-in notch (1017) are formed at one end of the straight line segment B (1013) close to the semicircular segment B (1014); The sock assembly rack intermittent drive mechanism (40) further comprises a guide wheel A (403), a semicircular arc guide bar A (404), a driving sprocket A (405) and an intermediate sprocket A (406); the semicircular arc guide bar A (404) is fixed on the semicircular segment A (1012); The sock rack decentralized driving mechanism (50) further comprises a guide wheel B (503), a cutting wheel (507) and a semicircular arc guide strip B (508); the semicircular arc guide strip B (508) is fixed on the semicircular segment B (1014); The guide wheel A (403) and the guide wheel B (503) are arranged in the guide wheel groove (1015), the driving sprocket A (405) is arranged in the cut-out notch (1016), and the cut-in wheel (507) is arranged in the cut-in notch (1017).

3. The improved electrically heated sock setting machine according to claim 2 is characterized in that: The push block A (402) and the push block B (502) are arranged staggered up and down.

4. The improved electrically heated sock setting machine according to claim 2 is characterized in that: The semicircular arc guide strip A (404) and the semicircular arc guide strip B (508) are wear-resistant strips.

5. The improved electrically heated sock setting machine according to claim 1 is characterized in that: The electric heating shaping box (30) comprises a rectangular box (301) with openings on both sides; three sliding doors (302) are sleeved on the inner side wall of the rectangular box (301); the three sliding doors (302) divide the rectangular box (301) into a stacking bin (3011), a first shaping bin (3012) and a second shaping bin (3013); and a plurality of electric heating rods (303) are arranged on the inner walls of the first shaping bin (3012) and the second shaping bin (3013).

6. The improved electrically heated sock setting machine according to claim 5 is characterized in that: The inner ends of the three sliding doors (302) are fixed on the same push plate (304), the push plate (304) is fixed on the end of the telescopic rod of the telescopic cylinder (305), and the telescopic cylinder (305) is fixed on the bottom of the rectangular box (301).