Piling equipment for foundation construction treatment
By designing a secondary impact chamber and energy storage spring in a punching pile driver, the secondary impact and energy storage release of the hammer head are achieved. Combined with the design of the limit frame and energy storage spring, the problems of insufficient impact force and hammer head shaking of the existing punching pile driver are solved, the construction efficiency and accuracy are improved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202421314073.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-07
AI Technical Summary
During the construction process, existing punching pile drivers have insufficient impact due to the drop of the hammer head, and the hammer head is slightly shaken due to vibration and torque after being lifted, resulting in a landing point error and a risk of wire rope falling off.
A pile driving equipment for foundation construction treatment was designed, and the wire rope was used to control the wire rope to lift the impact hammer head. The design of the secondary impact cavity and the secondary impact hammer carried out secondary impact after the initial impact of the hammer head, and the energy storage spring was used to increase the force of the secondary impact hammer. At the same time, the design of the limit frame, limit plate and abutment plate provides stable guidance and limit for the wire rope, reduce friction, and the height adjustment motor and height adjustment screw are used to adjust the height of the equipment.
It improves the impact force and efficiency, enhances the accuracy and stability of pile driving, extends the service life of the wire rope, and adapts to the needs of different geological conditions and construction heights.
Smart Images
Figure CN222758879U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pile driving equipment, in particular to a pile driving equipment for foundation construction treatment. Background Art
[0002] Punching pile driver is an indispensable mechanical equipment in the construction of bridges, docks, roads, railways and other building foundations. Punching pile driver consists of hammer head, pile frame and auxiliary equipment. The hammer head is attached between the two vertical guide rods in front of the pile frame to lift the hook. The two vertical guide rods are commonly known as gantry. The pile frame is a steel structure tower with a winch at the rear to lift the pile and hammer head. When punching the pile driver, the winch is used to drive a hammer head of a certain weight to lift the hammer head within the set height, and then release it to let the hammer head fall freely, using the impact kinetic energy to impact the soil layer or break the rock layer to form a pile hole.
[0003] The existing punching pile drivers generally only use the impact force brought by the falling hammer to work. After one operation is completed, the winch needs to be used to lift the hammer again for impact operation. The traditional hammer impact operation only has a single force of the hammer falling, and the work efficiency is low. Moreover, after the hammer in the existing device is lifted up, it is affected by factors such as the vibration of the pile driver and the torque generated by the winding of the wire rope, which causes the hammer and the wire rope connected to the hammer to shake slightly, resulting in errors in the two landing points of the hammer, and there is a risk of the wire rope falling off the fixed pulley at the top of the device.
[0004] Therefore, the present application proposes a pile driving device for foundation construction treatment to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a pile driving device for foundation construction treatment, which solves the technical problems raised in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pile driving device for foundation construction treatment, comprising a support base, a mobile structure is arranged at the lower end of the support base, a winch is arranged on the right side of the upper surface of the support base, support adjustment cylinders are symmetrically arranged on the front and rear sides of the left side of the upper surface of the support base, an adjustment rod is slidably connected in the support adjustment cylinder, a connecting frame is arranged above the support base, the connecting frame is U-shaped, the two adjusting rods are fixedly connected to the connecting frame, the left end of the connecting frame extends to the left side of the support base, and the lower end of the connecting frame is fixedly connected to a mounting frame. A fixed pulley is provided inside the mounting frame, and the front and rear side walls of the fixed pulley are rotatably connected to the front and rear side inner walls of the mounting frame respectively. A steel wire rope is provided on the hoist, and the end of the steel wire rope away from the hoist passes through the fixed pulley and extends downward, and an impact hammer head is provided at the end of the steel wire rope away from the hoist, and a secondary impact cavity is provided in the impact hammer head, and a secondary impact hammer is provided in the secondary impact cavity. The upper end of the secondary impact hammer is fixedly connected to a connecting column, and the upper end of the connecting column passes through the upper side wall of the secondary impact cavity and is fixedly connected to the steel wire rope, and the connecting column is slidably connected to the upper side wall of the secondary impact cavity
[0007] Preferably, a plurality of storage grooves are opened on the upper inner wall of the secondary impact cavity, and the connecting column is located in the middle position of the plurality of storage grooves. A limiting slide rod is fixedly connected to the upper inner wall of the storage groove, and the lower end of the limiting slide rod passes through the secondary impact hammer and is fixedly connected to the lower inner wall of the secondary impact cavity, and the limiting slide rod is slidably connected to the secondary impact hammer.
[0008] Preferably, an energy storage spring is sleeved on the limiting slide rod, the upper end of the energy storage spring is fixedly connected to the upper inner wall of the storage groove, and the lower end of the energy storage spring is fixedly connected to the upper end of the secondary impact hammer.
[0009] Preferably, the left end of the connecting frame is fixedly connected to a limiting frame, the limiting frame is U-shaped, and a limiting hole 2 is opened on the lower side wall of the limiting frame, and the steel wire rope is located on the inner side of the limiting hole 2; a limiting plate is hinged on the right side wall of the connecting frame, the limiting plate is L-shaped, and a limiting hole 1 is opened on the right side wall of the limiting plate, and the steel wire rope is located on the inner side of the limiting hole 1.
[0010] Preferably, an abutment plate is provided below the limit frame, and elastic telescopic rods are fixedly connected to the front and rear sides of the upper surface of the abutment plate, and the upper end of the elastic telescopic rod is fixedly connected to the lower outer wall of the limit frame. A limiting hole three is provided on the abutment plate, and the steel wire rope is located on the inner side of the limiting hole three, and the limiting hole three is located directly below the limiting hole two, and a plurality of abutment balls are inlaid on the inner side walls of the limiting hole one, the limiting hole two and the limiting hole three.
[0011] Preferably, a height adjustment motor is fixedly connected to the lower inner wall of the support adjustment cylinder, a height adjustment screw is fixedly connected to the output end of the height adjustment motor, an internal thread adjustment groove is opened at the lower end of the adjustment rod, and the upper end of the height adjustment screw extends into the internal thread adjustment groove and is threadedly connected to the internal thread adjustment groove.
[0012] Compared with the related art, the piling equipment for foundation construction treatment provided by the utility model has the following beneficial effects:
[0013] 1. The utility model provides a pile driving device for foundation construction treatment. The impact hammer head is lifted by a winch to control the steel wire rope. The design of the secondary impact chamber and the secondary impact hammer enables the secondary impact hammer to perform a secondary impact after the initial impact of the impact hammer head. At the same time, the energy storage spring is used to increase the downward force of the secondary impact hammer, thereby increasing the impact strength and efficiency. The utility model is suitable for foundation construction treatment under different geological conditions.
[0014] 2. The utility model provides a piling device for foundation construction treatment. The design of the limit frame, limit plate and abutment plate in the device provides stable guiding and limiting effects for the wire rope, preventing the wire rope from deflecting or shaking during operation, thereby improving the accuracy and stability of piling. At the same time, the setting of the abutment ball reduces the friction between the wire rope and the limit hole, thereby extending the service life of the wire rope.
[0015] 3. The utility model provides a pile driving device for foundation construction treatment. The device can conveniently adjust the height of the adjustment rod in the support adjustment cylinder through the height adjustment motor and the height adjustment screw rod, so as to meet the pile driving requirements of different heights and angles. This adjustment function improves the flexibility and adaptability of the device, making the device applicable to more types of construction scenes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 It is a cross-sectional three-dimensional structural schematic diagram of the utility model;
[0018] Figure 3 for Figure 2 A partial enlarged view of the middle part;
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the limit plate section of the utility model;
[0020] Figure 5 It is a schematic diagram of the three-dimensional structure of the secondary impact cavity section of the utility model;
[0021] Figure 6 It is a schematic diagram of the three-dimensional structure of the support adjustment cylinder section of the utility model.
[0022] In the figure: 1. Support base; 2. Support adjustment cylinder; 3. Winch; 4. Reinforcement rod; 5. Adjustment rod; 6. Connecting frame; 7. Wire rope; 8. Impact hammer head; 9. Internal thread adjustment groove; 10. Height adjustment motor; 11. Height adjustment screw rod; 12. Limit frame; 13. Limit plate; 14. Mounting frame; 15. Fixed pulley; 16. Limit hole one; 17. Limit hole two; 18. Abutment plate; 19. Elastic telescopic rod; 20. Limit hole three; 21. Abutment ball; 22. Secondary impact chamber; 23. Storage groove; 24. Limit slide rod; 25. Energy storage spring; 26. Connecting column; 27. Secondary impact hammer. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-6 The utility model provides a technical solution: a pile driving device for foundation construction treatment, including a support base 1, a mobile structure is arranged at the lower end of the support base 1, a winch 3 is arranged on the right side of the upper surface of the support base 1, and support adjustment cylinders 2 are symmetrically arranged on the front and rear sides of the left side of the upper surface of the support base 1. A reinforcing rod 4 is arranged on the right side of the support adjustment cylinder 2. The reinforcing rod 4 is arranged obliquely, and the upper end of the reinforcing rod 4 is fixedly connected to the right end of the support adjustment cylinder 2, and the lower end of the reinforcing rod 4 is fixedly connected to the upper end of the support base 1. An adjusting rod 5 is slidably connected in the support adjustment cylinder 2, and a connecting frame 6 is arranged above the support base 1. The connecting frame 6 is U-shaped, and the two adjusting rods 5 are fixedly connected to the connecting frame 6. The left end of the connecting frame 6 extends to the support base 1 On the left side, the lower end of the connecting frame 6 is fixedly connected to the mounting frame 14, and a fixed pulley 15 is arranged inside the mounting frame 14. The front and rear side walls of the fixed pulley 15 are rotatably connected to the front and rear side inner walls of the mounting frame 14 respectively. A wire rope 7 is arranged on the winch 3. The end of the wire rope 7 away from the winch 3 passes through the fixed pulley 15 and extends downward. An impact hammer head 8 is arranged at the end of the wire rope 7 away from the winch 3. A secondary impact cavity 22 is arranged in the impact hammer head 8. A secondary impact hammer 27 is arranged in the secondary impact cavity 22. The upper end of the secondary impact hammer 27 is fixedly connected to a connecting column 26. The upper end of the connecting column 26 passes through the upper side wall of the secondary impact cavity 22 and is fixedly connected to the wire rope 7. The connecting column 26 is slidably connected to the upper side wall of the secondary impact cavity 22;
[0025] The upper inner wall of the secondary impact cavity 22 is provided with a plurality of receiving grooves 23, and the connecting column 26 is located at the middle position of the plurality of receiving grooves 23. The upper inner wall of the receiving groove 23 is fixedly connected with a limiting slide bar 24, and the lower end of the limiting slide bar 24 passes through the secondary impact hammer 27 and is fixedly connected with the lower inner wall of the secondary impact cavity 22. The limiting slide bar 24 is slidably connected with the secondary impact hammer 27. When in use, the winch 3 is used to reel in the steel wire rope 7, thereby driving the connecting column 26 and the secondary impact hammer 27 to move upward. As the secondary impact hammer 27 moves upward, the secondary impact hammer 27 The energy storage spring 25 is compressed in the storage groove 23. When the upper end surface of the secondary impact hammer 27 contacts the upper inner wall of the secondary impact cavity 22, the impact hammer head 8 is driven to move upward. After moving to the lower end of the abutment plate 18, the impact hammer head 8 and the secondary impact hammer 27 perform an impact operation on the engineering pile under the action of gravity. The impact hammer head 8 is used to perform the first impact operation on the engineering pile, and the energy storage spring 25 and the secondary impact hammer 27 cooperate to achieve the impact on the lower inner wall of the secondary impact cavity 22, thereby performing a secondary impact operation on the engineering pile, which greatly increases the impact force and efficiency.
[0026] An energy storage spring 25 is sleeved on the limit slide bar 24, the upper end of the energy storage spring 25 is fixedly connected to the upper inner wall of the storage groove 23, and the lower end of the energy storage spring 25 is fixedly connected to the upper end of the secondary impact hammer 27, and the energy storage spring 25 is used to increase the downward force of the secondary impact hammer 27;
[0027] The left end of the connecting frame 6 is fixedly connected to the limit frame 12, the limit frame 12 is U-shaped, and a second limit hole 17 is provided on the lower side wall of the limit frame 12, and the wire rope 7 is located on the inner side of the second limit hole 17. The right side wall of the connecting frame 6 is hingedly connected to a limit plate 13, the limit plate 13 is L-shaped, and a limit hole 16 is provided on the right side wall of the limit plate 13, and the wire rope 7 is located on the inner side of the limit hole 16;
[0028] An abutment plate 18 is provided below the limit frame 12, and elastic telescopic rods 19 are fixedly connected to the front and rear sides of the upper surface of the abutment plate 18, and the upper end of the elastic telescopic rod 19 is fixedly connected to the lower outer wall of the limit frame 12. A limit hole 3 20 is provided on the abutment plate 18, and the wire rope 7 is located on the inner side of the limit hole 3 20. The limit hole 3 20 is located directly below the limit hole 2 17. The inner side walls of the limit hole 1 16, the limit hole 2 17 and the limit hole 3 20 are all inlaid with A plurality of abutment balls 21 are respectively provided with a second limiting hole 17, a first limiting hole 16 and a third limiting hole 20 on the limiting frame 12, the limiting plate 13 and the abutment plate 18, which provide a stable guide and limiting function for the steel wire rope 7, prevent the steel wire rope 7 from deflecting or shaking during the working process, and improve the precision and stability of piling. At the same time, the setting of the abutment balls 21 reduces the friction between the steel wire rope 7 and the limiting hole, and prolongs the service life of the steel wire rope 7;
[0029] A height adjustment motor 10 is fixedly connected to the lower inner wall of the support adjustment cylinder 2, and a height adjustment screw 11 is fixedly connected to the output end of the height adjustment motor 10. An internal thread adjustment groove 9 is opened at the lower end of the adjustment rod 5, and the upper end of the height adjustment screw 11 extends into the internal thread adjustment groove 9 and is threadedly connected to the internal thread adjustment groove 9. Through the height adjustment motor 10 and the height adjustment screw 11, the height of the adjustment rod 5 in the support adjustment cylinder 2 can be conveniently adjusted to meet the piling requirements of different heights and angles.
[0030] Working principle: When in use, the winch 3 is used to reel in the steel wire rope 7, thereby driving the connecting column 26 and the secondary impact hammer 27 to move upward. As the secondary impact hammer 27 moves upward, the secondary impact hammer 27 compresses the energy storage spring 25 in the storage groove 23. When the upper end surface of the secondary impact hammer 27 contacts the upper inner wall of the secondary impact cavity 22, the impact hammer head 8 is driven to move upward. After moving to the lower end of the abutment plate 18, the impact hammer head 8 and the secondary impact hammer 27 impact the engineering pile under the action of gravity. The impact hammer head 8 is used to achieve the first impact operation on the engineering pile. At the same time, the energy storage spring 25 is used to increase the downward force of the secondary impact hammer 27, and cooperates with the secondary impact hammer 27 to achieve impact on the lower inner wall of the secondary impact cavity 22, thereby performing a secondary impact operation on the engineering pile. Industry, greatly increases the impact force and efficiency, and is suitable for foundation construction under different geological conditions; a limit frame 12, a limit plate 13 and an abutment plate 18 are arranged in the device, and a limit hole 2 17, a limit hole 16 and a limit hole 3 20 are respectively arranged on the limit frame 12, the limit plate 13 and the abutment plate 18, which provide a stable guide and limit function for the wire rope 7, prevent the wire rope 7 from deflecting or shaking during work, and improve the accuracy and stability of piling. At the same time, the setting of the abutment ball 21 reduces the friction between the wire rope 7 and the limit hole, and prolongs the service life of the wire rope 7. The device can conveniently adjust the height of the adjusting rod 5 in the support adjustment cylinder 2 through the height adjustment motor 10 and the height adjustment screw rod 11, so as to adapt to the piling needs of different heights and angles.
Claims
1. A pile driving device for foundation construction treatment, comprising a support base (1), characterized in that: A movable structure is arranged at the lower end of the support base (1); a winch (3) is arranged on the right side of the upper surface of the support base (1); support adjustment cylinders (2) are symmetrically arranged on the front and rear sides of the left side of the upper surface of the support base (1); an adjustment rod (5) is slidably connected inside the support adjustment cylinder (2); a connecting frame (6) is arranged above the support base (1); the connecting frame (6) is U-shaped; the two adjustment rods (5) are fixedly connected to the connecting frame (6); the left side end of the connecting frame (6) extends to the left side of the support base (1); the lower end of the connecting frame (6) is fixedly connected to a mounting frame (14); a fixed pulley (15) is arranged inside the mounting frame (14); the front and rear side walls of the fixed pulley (15) are respectively The winch (3) is rotatably connected to the inner walls of the front and rear sides of the mounting frame (14); a steel wire rope (7) is arranged on the winch (3); one end of the steel wire rope (7) away from the winch (3) passes through the fixed pulley (15) and extends downward; one end of the steel wire rope (7) away from the winch (3) is arranged with an impact hammer head (8); a secondary impact cavity (22) is arranged in the impact hammer head (8); a secondary impact hammer (27) is arranged in the secondary impact cavity (22); the upper end of the secondary impact hammer (27) is fixedly connected with a connecting column (26); the upper end of the connecting column (26) passes through the upper side wall of the secondary impact cavity (22) and is fixedly connected to the steel wire rope (7); the connecting column (26) is slidably connected to the upper side wall of the secondary impact cavity (22).
2. A pile driving device for foundation construction treatment according to claim 1, characterized in that: The upper inner wall of the secondary impact cavity (22) is provided with a plurality of receiving grooves (23), the connecting column (26) is located at the middle position of the plurality of receiving grooves (23), the upper inner wall of the receiving groove (23) is fixedly connected with a limiting slide bar (24), the lower end of the limiting slide bar (24) passes through the secondary impact hammer (27) and is fixedly connected with the lower inner wall of the secondary impact cavity (22), and the limiting slide bar (24) is slidably connected with the secondary impact hammer (27).
3. A pile driving device for foundation construction treatment according to claim 2, characterized in that: An energy storage spring (25) is sleeved on the limit slide bar (24), the upper end of the energy storage spring (25) is fixedly connected to the upper inner wall of the storage groove (23), and the lower end of the energy storage spring (25) is fixedly connected to the upper end of the secondary impact hammer (27).
4. A pile driving device for foundation construction treatment according to claim 1, characterized in that: The left end of the connecting frame (6) is fixedly connected to a limiting frame (12), the limiting frame (12) is U-shaped, a limiting hole (17) is provided on the lower side wall of the limiting frame (12), the steel wire rope (7) is located on the inner side of the limiting hole (17), a limiting plate (13) is hingedly connected to the right side wall of the connecting frame (6), the limiting plate (13) is L-shaped, a limiting hole (16) is provided on the right side wall of the limiting plate (13), and the steel wire rope (7) is located on the inner side of the limiting hole (16).
5. A pile driving device for foundation construction treatment according to claim 4, characterized in that: A contact plate (18) is arranged below the limit frame (12), and elastic telescopic rods (19) are fixedly connected to the front and rear sides of the upper surface of the contact plate (18), and the upper end of the elastic telescopic rod (19) is fixedly connected to the lower outer wall of the limit frame (12). A third limit hole (20) is provided on the contact plate (18), and the steel wire rope (7) is located on the inner side of the third limit hole (20). The third limit hole (20) is located directly below the second limit hole (17), and a plurality of contact balls (21) are inlaid on the inner side walls of the first limit hole (16), the second limit hole (17) and the third limit hole (20).
6. The pile driving equipment for foundation construction treatment according to claim 1, characterized in that: A height adjustment motor (10) is fixedly connected to the inner wall of the lower side of the support adjustment cylinder (2); a height adjustment screw rod (11) is fixedly connected to the output end of the height adjustment motor (10); an internal thread adjustment groove (9) is formed at the lower end of the adjustment rod (5); an upper end of the height adjustment screw rod (11) extends into the internal thread adjustment groove (9) and is threadedly connected to the internal thread adjustment groove (9).