Tunnel furnace with turnover structure

By designing the flip structure and motor drive system in the tunnel furnace, the problem of uneven heat receiving of ceramic firing parts is solved, and a more efficient firing process is achieved.

CN222761352UActive Publication Date: 2025-04-15PINGXIANG HUAPENG PORCELAIN INSULATOR CO LTD
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Patent Information

Application Number
CN202421527249.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-15
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The tunnel of the existing tunnel kiln does not have a flip structure, which leads to uneven heating during the firing process of ceramic firing parts, which affects the overall firing efficiency.

Method used

A tunnel furnace with a flip structure is designed, and the first flip plate and the second flip plate are driven to rotate simultaneously by a motor, and combined with the design of placing the plate, movable plate and limit stop, the uniform heating of the ceramic firing processed parts is achieved.

Benefits of technology

Through the design of the flip structure, the ceramic firing processing parts are heated more evenly inside the tunnel furnace, which improves the overall firing efficiency of the ceramic firing processing parts inside the tunnel.

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Abstract

The utility model provides a tunnel furnace with a turnover structure, and relates to the technical field of tunnel furnaces, the tunnel furnace comprises a tunnel furnace body fixing bottom plate and a sliding base, the upper surface of the sliding base is fixedly provided with a front side plate and a rear side plate respectively, the surface of the front side plate is fixedly provided with a motor, the output end of the motor is fixedly provided with a rotating rod, and the rotating rod is fixedly provided with a rotating shaft. One end of the rotating rod is fixedly connected with a first overturning plate, and a rotating groove is formed in the surface, close to the front side plate, of the rear side plate. Through the arrangement of the motor, the first overturning plate, the second overturning plate, the placing plate, the movable plate limiting groove, the sliding rod and the fastening pin, ceramic firing workpieces are placed in a limited mode through the placing plate and the movable plate, the ceramic firing workpieces are fixed through the fastening pin, the motor drives the first overturning plate and the second overturning plate to rotate synchronously, and therefore the ceramic firing workpieces can be placed conveniently. The ceramic fired workpiece is heated more uniformly in the tunnel furnace body, and the overall firing efficiency of the ceramic fired workpiece in the tunnel is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel furnaces, in particular to a tunnel furnace with a turnover structure. Background Art

[0002] A tunnel furnace is a device used for industrial heating and heat treatment. Its structure is similar to a long and narrow tunnel, hence its name. A tunnel furnace is usually made of bricks, concrete or metal, and has one or more combustion chambers and heating areas inside. The working principle of a tunnel furnace is to burn fuel (such as natural gas, liquefied petroleum gas, diesel, etc.) in a combustion chamber to generate high-temperature combustion gas, and then pass these hot gases through the heating area in the furnace to heat the materials or products to be processed. Publication No. CN208794969U discloses a tunnel kiln, which combines traditional silicon carbon rod heating with heating water tank and microwave source system heating. The heating rate is fast, and each H-shaped channel and compartment in the heat dissipation zone are connected and the air flow rate is accelerated by a blower to quickly cool down. However, during the firing process of high-temperature fired ceramic workpieces, since the tunnel of the tunnel kiln does not have a flipping structure inside, a few ceramic fired workpieces may be heated unevenly, which affects the overall firing efficiency of the ceramic fired workpieces inside the tunnel. Therefore, it needs to be improved. Utility Model Content

[0003] The purpose of the utility model is to solve the technical problems raised in the above background technology.

[0004] The utility model adopts the following technical scheme: a tunnel furnace with a flip structure, comprises a fixed bottom plate of a tunnel furnace body and a sliding base, the upper surfaces of the sliding base are respectively fixedly installed with a front side plate and a rear side plate, the surface of the front side plate is fixedly installed with a motor, the output end of the motor is fixedly installed with a rotating rod, one end of the rotating rod is fixedly connected with a first flip plate, the surface of the rear side plate close to the front side plate is provided with a rotating groove, the inner part of the rotating groove is rotatably connected with a connecting rod, one end of the connecting rod is fixedly connected with a second flip plate, a placing plate is fixedly connected with a placing plate between the first flip plate and the second flip plate, a sliding rod is symmetrically fixedly installed on the upper surface of the placing plate, and a movable plate is evenly arranged between the first flip plate and the second flip plate, the surface of the movable plate is symmetrically provided with sliding grooves, and a limiting stopper is evenly fixedly installed on the surface of the sliding rod, and the surfaces of the placing plate and the movable plate are evenly provided with limiting grooves, and a threaded groove is provided on the top of the sliding rod, and a fastening pin is provided inside the threaded groove.

[0005] Preferably, a support plate is fixedly mounted on the surface of the front side plate, auxiliary handles are fixedly mounted on the surfaces of the front side plate and the rear side plate, and a buffer pad is fixedly mounted on the upper surface of the limit stopper. Here, the support plate supports and fixes the motor, the auxiliary handle helps to pull the front side plate or the rear side plate, and the buffer pad prevents the movable plate from directly colliding with the limit stopper after sliding and adjusting.

[0006] Preferably, the slide bar is arranged in the slide groove, and the movable plate is slidably connected with the slide bar. Here, the movable plate can slide on the surface of the slide bar.

[0007] Preferably, the fastening pin is threadedly connected to the slide rod. Here, the fastening pin is used to fix the movable plate after the ceramic fired workpiece is placed.

[0008] Preferably, a ring groove is formed on the surface of the rear side plate, and a reinforcing rod is fixedly mounted on the surface of the second flip plate close to the rear side plate. Here, the reinforcing rod rotates in the ring groove, so that the rotation of the second flip plate is more stable.

[0009] Preferably, the surface of the tunnel furnace body is symmetrically provided with storage grooves, the interior of the storage grooves is provided with card slots, and the interior of the storage grooves is provided with support rods. Here, the storage grooves and card slots are used to store and fix the support rods in a portable manner, so that the support rods can be used at any time, and the support rods are used to fix the movable plate after sliding adjustment.

[0010] Preferably, the support rod is inserted into the card slot, and auxiliary grooves are symmetrically provided inside the storage slot. Here, the auxiliary grooves facilitate the removal of the support rod.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] 1. In the utility model, by arranging the motor, the first flip plate, the second flip plate, the placement plate, the movable plate limiting groove, the slide rod and the fastening pin, the placement plate and the movable plate are used to limit the placement of the ceramic fired workpiece, and the fastening pin is used to fix it. The motor drives the first flip plate and the second flip plate to rotate synchronously, so that the ceramic fired workpiece is heated more evenly inside the tunnel furnace body, thereby improving the overall firing efficiency of the ceramic fired workpiece inside the tunnel.

[0013] 2. In the utility model, by providing the storage slot, the card slot and the support rod, the storage slot and the card slot are used to carry out portable storage and fix the support rod, so that the support rod can be used at any time. The support rod is used to fix the movable plate after sliding adjustment, and the distance between the movable plates of each layer is increased, so that the staff can quickly put the ceramic fired workpiece into the limit slot. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1A three-dimensional structural schematic diagram of a tunnel furnace with a flip structure is proposed for the utility model;

[0015] Figure 2 The utility model proposes a tunnel furnace with a flip structure Figure 1 Enlarged view of point A in the middle;

[0016] Figure 3 The utility model provides a schematic diagram of the internal structure explosion of a tunnel furnace with a flip structure;

[0017] Figure 4 The utility model proposes a tunnel furnace with a flip structure Figure 3 Enlarged view of point B in the middle;

[0018] Figure 5 The utility model proposes a tunnel furnace with a flip structure Figure 3 Enlarged view of point C in the middle;

[0019] Figure 6 This is a bottom view of the internal structure of a tunnel furnace with a flip structure proposed by the utility model;

[0020] Figure 7 The utility model proposes a tunnel furnace with a flip structure Figure 6 Enlarged view of point D in the middle.

[0021] Legend:

[0022] 1. Tunnel furnace body; 2. Fixed bottom plate; 3. Sliding base; 4. Front side plate; 5. Rear side plate; 6. Motor; 7. Support plate; 8. Turn rod; 9. First flip plate; 10. Turn groove; 11. Connecting rod; 12. Second flip plate; 13. Placement plate; 14. Slide rod; 15. Movable plate; 16. Slide groove; 17. Limit block; 18. Limit groove; 19. Thread groove; 20. Fastening pin; 21. Auxiliary handle; 22. Buffer pad; 23. Ring groove; 24. Reinforcement rod; 25. Storage groove; 26. Card groove; 27. Support rod; 28. Auxiliary groove. DETAILED DESCRIPTION

[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0025] Embodiment 1

[0026] See also Figure 1-7 The utility model provides a technical solution: a tunnel furnace with a flip structure, including a tunnel furnace body 1, a fixed bottom plate 2 and a sliding base 3, the upper surface of the sliding base 3 is respectively fixedly installed with a front side plate 4 and a rear side plate 5, a motor 6 is fixedly installed on the surface of the front side plate 4, a rotating rod 8 is fixedly installed on the output end of the motor 6, one end of the rotating rod 8 is fixedly connected with a first flip plate 9, a rotating groove 10 is opened on the surface of the rear side plate 5 close to the front side plate 4, a connecting rod 11 is rotatably connected inside the rotating groove 10, one end of the connecting rod 11 is fixedly connected with a second flip plate 12, a placing plate 13 is fixedly connected between the first flip plate 9 and the second flip plate 12, and a placing plate 13 is fixedly connected between the first flip plate 9 and the second flip plate 12. Slide rods 14 are symmetrically fixedly installed on the upper surface of the plate 13, and movable plates 15 are evenly arranged between the first flip plate 9 and the second flip plate 12. Slide grooves 16 are symmetrically opened on the surface of the movable plate 15. Limiting blocks 17 are evenly fixedly installed on the surface of the slide rod 14. Limiting grooves 18 are evenly opened on the surfaces of the placement plate 13 and the movable plate 15. A threaded groove 19 is opened on the top of the slide rod 14, and a fastening pin 20 is arranged inside the threaded groove 19. The motor 6 is used to drive the first flip plate 9 and the second flip plate 12 to rotate synchronously, so that the ceramic fired workpieces are heated more evenly inside the tunnel furnace body 1, thereby improving the overall firing efficiency of the ceramic fired workpieces inside the tunnel.

[0027] See also Figure 3-7 The surface of the front side plate 4 is fixedly installed with a support plate 7, and the surfaces of the front side plate 4 and the rear side plate 5 are fixedly installed with an auxiliary handle 21. The upper surface of the limit stopper 17 is fixedly installed with a buffer pad 22. The support plate 7 has a supporting and fixing effect on the motor 6. The auxiliary handle 21 helps to pull the front side plate 4 or the rear side plate 5, and the buffer pad 22 prevents the movable plate 15 from directly colliding with the limit stopper 17 after sliding and adjusting. The slide bar 14 is arranged in the slide groove 16, and the movable plate 15 is slidably connected with the slide bar 14. The movable plate 15 can slide on the surface of the slide bar 14, and the fastening pin 20 is threadedly connected with the slide bar 14. The fastening pin 20 is used to fix the movable plate 15 after the ceramic fired workpiece is placed on it. An annular groove 23 is opened on the surface of the rear side plate 5, and a reinforcing rod 24 is fixedly installed on the surface of the second flip plate 12 close to the rear side plate 5. The reinforcing rod 24 is used to rotate in the annular groove 23 to make the rotation of the second flip plate 12 more stable.

[0028] Embodiment 2

[0029] See also Figure 1 , 2The surface of the tunnel furnace body 1 is symmetrically provided with storage grooves 25, and a card slot 26 is provided inside the storage groove 25. A support rod 27 is arranged inside the storage groove 25. The storage groove 25 and the card slot 26 are used to store and fix the support rod 27 in a portable manner, so that the support rod 27 can be used at any time. The support rod 27 is used to fix the movable plate 15 after sliding adjustment. The support rod 27 is inserted in the card slot 26. Auxiliary grooves 28 are symmetrically provided inside the storage groove 25, and the auxiliary grooves 28 facilitate the removal of the support rod 27.

[0030] Working principle: the staff first unscrews the fastening pin 20 to adjust the height of the movable plate 15, and then the movable plate 15 slides on the surface of the slide rod 14, and another staff member takes out the support rod 27 from the storage groove 25, and fixes the support rod 27 between the two sets of movable plates 15 after sliding adjustment, until all the ceramic fired workpieces are placed between the two sets of movable plates 15, and then the staff takes out the support rod 27 and presses the movable plate 15 downward until the top and bottom of the ceramic fired workpiece are both stuck in the limit groove 18. At this time, the lower surface of the movable plate 15 is located above the limit stopper 17, so that the placement plate 13 and the movable plate 15 are used to limit the placement of the ceramic fired workpiece. Similarly, the other sets of movable plates 15 are operated in turn, and the ceramic fired workpieces are placed. After all are placed, the work is completed. The personnel screw the fastening pin 20 into the threaded groove 19 again, and use the fastening pin 20 to fix the topmost movable plate 15, so that the ceramic fired workpieces are fixed between the movable plates 15 and between the lowest fixed plate and the movable plate 15. Then the staff pushes the front side plate 4 or the rear side plate 5 to make the sliding base 3 slide on the surface of the fixed bottom plate 2. Then the staff starts the motor 6, and the motor 6 drives the first flip plate 9 and the second flip plate 12 to rotate synchronously. At this time, the connecting rod 11 rotates in the rotating groove 10, and the reinforcement rod 24 rotates synchronously in the annular groove 23, so that the ceramic fired workpieces can be fired inside the tunnel furnace body 1, so that the ceramic fired workpieces are heated more evenly inside the tunnel furnace body 1, thereby improving the overall firing efficiency of the ceramic fired workpieces inside the tunnel.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A tunnel furnace with a turnover structure, comprising a tunnel furnace body (1), a fixed bottom plate (2) and a sliding base (3), characterized in that: The upper surface of the sliding base (3) is respectively fixedly mounted with a front side plate (4) and a rear side plate (5); a motor (6) is fixedly mounted on the surface of the front side plate (4); a rotating rod (8) is fixedly mounted on the output end of the motor (6); one end of the rotating rod (8) is fixedly connected to a first flip plate (9); a rotating groove (10) is provided on the surface of the rear side plate (5) close to the front side plate (4); a connecting rod (11) is rotatably connected inside the rotating groove (10); one end of the connecting rod (11) is fixedly connected to a second flip plate (12); a first flip plate (9) and a second flip plate (12) are connected between the first flip plate (9) and the second flip plate (12). A placement plate (13) is fixedly connected, a slide bar (14) is symmetrically fixedly installed on the upper surface of the placement plate (13), a movable plate (15) is evenly arranged between the first flip plate (9) and the second flip plate (12), a slide groove (16) is symmetrically opened on the surface of the movable plate (15), a limit stopper (17) is evenly fixedly installed on the surface of the slide bar (14), a limit groove (18) is evenly opened on the surfaces of the placement plate (13) and the movable plate (15), a thread groove (19) is opened on the top of the slide bar (14), and a fastening pin (20) is arranged inside the thread groove (19).

2. The tunnel furnace with a turnover structure according to claim 1, characterized in that: A support plate (7) is fixedly mounted on the surface of the front side plate (4), an auxiliary handle (21) is fixedly mounted on the surfaces of the front side plate (4) and the rear side plate (5), and a buffer pad (22) is fixedly mounted on the upper surface of the limit stopper (17).

3. The tunnel furnace with a turnover structure according to claim 1, characterized in that: The sliding rod (14) is arranged to penetrate the sliding groove (16), and the movable plate (15) is slidably connected to the sliding rod (14).

4. The tunnel furnace with a turnover structure according to claim 1, characterized in that: The fastening pin (20) is threadedly connected to the slide rod (14).

5. The tunnel furnace with a turnover structure according to claim 1, characterized in that: The surface of the rear side plate (5) is provided with an annular groove (23), and the surface of the second flip plate (12) close to the rear side plate (5) is fixedly mounted with a reinforcing rod (24).

6. The tunnel furnace with a turnover structure according to claim 1, characterized in that: The surface of the tunnel furnace body (1) is symmetrically provided with receiving grooves (25), a clamping groove (26) is provided inside the receiving groove (25), and a support rod (27) is provided inside the receiving groove (25).

7. The tunnel furnace with a turnover structure according to claim 6, characterized in that: The support rod (27) is inserted into the clamping groove (26), and auxiliary grooves (28) are symmetrically provided inside the receiving groove (25).

Citation Information

Patent Citations

  • Tunnel kiln

    CN208794969U