Wax dipping furnace
By designing a wax-soaking furnace with lifting components and liquid level sensing functions, the problem of degradation of insulation effect caused by the reduction of liquid level of the existing wax-soaking furnace is solved, and the effect of automatically replenishing the wax liquid and improving the insulation effect of the wire is achieved.
Patent Information
- Application Number
- CN202420648276.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The liquid level of the existing wax soaking furnace gradually decreases with the increase of the number of wax soaking times, and the wax liquid cannot be replenished, which affects the depth of wax soaking and insulation effect of the wire.
A wax-immersion furnace including a furnace body, a lifting assembly and a calibration plate is designed. The cavity is divided into a wax-immersion cavity and a receiving cavity through the lifting member of the lifting member. The lifting member is driven to lift and lower, so as to achieve the replenishment of liquid wax and the insulation treatment of wires.
Through the cooperation of the liquid level induction and control parts, the liquid level can be automatically detected and the wax liquid can be replenished to ensure the depth of the wax immersion of the wire and the insulation effect, solving the problem of decreasing the insulation effect caused by the reduction of the liquid level.
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Figure CN222761368U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric core processing equipment, in particular to a wax dipping furnace. Background Art
[0002] After production and processing, the wires are electrically connected to the battery body to form a battery. After the battery production is completed, the battery needs to be stored in a warehouse. However, when the staff place the battery, the positive and negative wires of the battery may overlap with each other, causing the battery to short-circuit. Therefore, the positive and negative wires of the battery need to be insulated.
[0003] In the related art, workers manually place the positive and negative wires of the battery into a wax dipping furnace, respectively, and then attach liquid wax to the ends of the positive and negative wires to serve as insulation.
[0004] However, the liquid level of the wax immersion furnace in the related art gradually decreases as the number of wax immersion increases, and the wax in the wax immersion furnace cannot be replenished, which will affect the wax immersion depth of the positive and negative wires and the insulation effect of the wires. Utility Model Content
[0005] The utility model provides a wax dipping furnace to solve the problem in the related art that the liquid level of the wax dipping furnace gradually decreases with the increase of wax dipping times, and the wax in the wax dipping furnace cannot be replenished, which affects the wax dipping depth of the positive and negative wires and affects the insulation effect of the wires.
[0006] The utility model provides a wax immersion furnace, which comprises: a furnace body, which has a cavity; a lifting component, which comprises a lifting part and a driving part, wherein the lifting part is liftably arranged in the cavity and fits with the side wall of the cavity, the lifting part divides the cavity into a wax immersion cavity and a accommodating cavity below the wax immersion cavity, the driving part is arranged in the accommodating cavity, and the driving part is connected to the lifting part to drive the lifting part to move up and down; a calibration plate, which is arranged in the wax immersion cavity, and there is a flow gap between the calibration plate and the side wall of the wax immersion cavity.
[0007] Furthermore, the wax dipping furnace also includes a control component and a liquid level sensor disposed on the furnace body. The control component is respectively connected to the liquid level sensor and the driving component by signals. The control component controls the driving component to operate according to the signal of the liquid level sensor.
[0008] Furthermore, the liquid level sensing component includes a thermistor for detecting the temperature of the wax melt. The thermistor is arranged on the furnace body and located above the calibration plate. There is a detection gap between the thermistor and the liquid level in the wax immersion chamber.
[0009] Furthermore, the calibration plate includes a mounting frame and a placement plate, the mounting frame is connected to the furnace body, the placement plate is connected to the mounting frame, and the flow gap includes a flow hole arranged on the placement plate.
[0010] Furthermore, the mounting frame includes an annular vertical plate and an annular horizontal plate, the lower end of the annular vertical plate is connected to the side wall of the cavity, the upper end of the annular vertical plate is connected to the annular horizontal plate, and the annular horizontal plate is mounted on the upper end of the furnace body.
[0011] Furthermore, an arc-shaped groove is arranged on the side wall of the lifting member, and the wax dipping furnace further comprises a sealing ring, which is arranged in the arc-shaped groove and fits with the side wall of the cavity.
[0012] Further, the lifting member includes a lifting plate; and / or the driving member includes a telescopic motor, and a motor shaft of the telescopic motor is connected to the lifting member.
[0013] Furthermore, the wax dipping furnace also includes a heating wire, and the heating wire is arranged on the side wall of the wax dipping chamber.
[0014] Furthermore, the wax dipping furnace also includes a temperature gear knob arranged on the furnace body, and the temperature gear knob is electrically connected to the heating wire.
[0015] Furthermore, a power supply and a power switch for controlling conduction between the power supply and the heating wire are arranged on the furnace body.
[0016] According to the technical solution of the utility model, the wax immersion furnace includes a furnace body, a lifting assembly and a calibration plate. The furnace body has a cavity. The lifting member of the lifting assembly can be lifted and lowered in the cavity. Under the action of the lifting member, the cavity is divided into a wax immersion cavity for accommodating liquid wax and a accommodating cavity for placing a driving member. The driving member drives the lifting member to work, and then the lifting member can be driven to lift and lower in the cavity. A calibration plate is arranged in the wax immersion cavity, and a flow gap is arranged between the calibration plate and the wax immersion cavity. There is liquid wax in the wax immersion cavity, and the calibration plate is also below the liquid level of the liquid wax, so that there is a gap between the upper surface of the calibration plate and the liquid level of the liquid wax. When the wire needs to be insulated, the wire can be placed on the calibration plate of the wax immersion cavity. By arranging the calibration plate in the wax immersion cavity, it is convenient to insulate the wire. When the liquid wax in the wax immersion chamber decreases, that is, the gap between the upper surface of the calibration plate and the liquid level of the liquid wax decreases and cannot meet the wax immersion depth of the wire, in order to ensure the insulation effect of the wire after insulation treatment, the lifting part is driven by the control driving part to rise, so that the liquid wax in the wax immersion chamber can flow into the upper surface of the calibration plate through the flow gap, thereby achieving the wax replenishment effect, ensuring the wax immersion depth of the wire, and improving the insulation effect of the wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0018] Figure 1 The schematic diagram of the structure of the wax dipping furnace provided by the embodiment of the utility model is shown.
[0019] The above drawings include the following reference numerals:
[0020] 10. furnace body; 11. cavity; 111. wax immersion cavity; 112. containing cavity;
[0021] 20. lifting assembly; 21. lifting member; 211. lifting plate; 22. driving member; 221. telescopic motor;
[0022] 30. Calibration plate; 31. Mounting frame; 311. Annular vertical plate; 312. Annular horizontal plate; 32. Placement plate; 321. Flow hole;
[0023] 40. Liquid level sensor; 41. Thermal sensor;
[0024] 51. Heating wire; 52. Temperature gear knob; 53. Power switch. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0026] like Figure 1 As shown, an embodiment of the utility model provides a wax immersion furnace, which includes a furnace body 10, a lifting assembly 20 and a calibration plate 30. The furnace body 10 has a cavity 11. The lifting assembly 20 includes a lifting member 21 and a driving member 22. The lifting member 21 is liftably arranged in the cavity 11 and fits with the side wall of the cavity 11. The lifting member 21 divides the cavity 11 into a wax immersion chamber 111 and a accommodating chamber 112 located below the wax immersion chamber 111. The driving member 22 is arranged in the accommodating chamber 112. The driving member 22 is connected to the lifting member 21 to drive the lifting member 21 to move up and down. The calibration plate 30 is arranged in the wax immersion chamber 111, and there is a flow gap between the calibration plate 30 and the side wall of the wax immersion chamber 111.
[0027] The wax immersion furnace provided in this embodiment includes a furnace body 10, a lifting assembly 20 and a calibration plate 30. The furnace body 10 has a cavity 11. The lifting member 21 of the lifting assembly 20 can be lifted and lowered in the cavity 11. Under the action of the lifting member 21, the cavity 11 is divided into a wax immersion chamber 111 for accommodating liquid wax and a accommodating chamber 112 for placing the driving member 22. The lifting member 21 is driven by the driving member 22 to work, and then the lifting member 21 can be driven to lift and lower in the cavity 11. Among them, a calibration plate 30 is arranged in the wax immersion chamber 111, and a flow gap is arranged between the calibration plate 30 and the wax immersion chamber 111. There is liquid wax in the wax immersion chamber 111, and the calibration plate 30 is also below the liquid level of the liquid wax, so that there is a gap between the upper surface of the calibration plate 30 and the liquid level of the liquid wax, so that when the wire needs to be insulated, the wire can be placed on the calibration plate 30 of the wax immersion chamber 111. By arranging the calibration plate 30 in the wax immersion chamber 111, it is convenient to insulate the wire. When the liquid wax in the wax immersion chamber 111 decreases, that is, the gap between the upper surface of the calibration plate 30 and the liquid level of the liquid wax decreases and cannot meet the wax immersion depth of the wire, in order to ensure the insulation effect of the wire after insulation treatment, the lifting member 21 is driven to rise by controlling the driving member 22, so that the liquid wax in the wax immersion chamber 111 can flow into the upper surface of the calibration plate 30 through the flow gap, thereby achieving the wax replenishment effect, ensuring the wax immersion depth of the wire, and improving the insulation effect of the wire.
[0028] It should be noted that there is a flow gap between the calibration plate 30 and the side wall of the wax immersion chamber 111, and the structures of the calibration plate 30 and the side wall of the wax immersion chamber 111 are as follows: the first is that a hole or a groove is provided on the calibration plate 30 to form a flow gap; the second is that a groove is provided on the side wall of the wax immersion chamber 111 to form a flow gap; the third is that a hole or a groove is provided on the calibration plate 30, and a groove is provided on the side wall of the wax immersion chamber 111 to form a flow gap.
[0029] like Figure 1 As shown, the wax dipping furnace further includes a control component and a liquid level sensing component 40 disposed on the furnace body 10. The control component is respectively connected to the liquid level sensing component 40 and the driving component 22 by signal, and the control component controls the driving component 22 to work according to the signal of the liquid level sensing component 40. With the above structure, by providing the control component and the liquid level sensing component 40, the liquid level sensing component 40 is disposed on the furnace body 10, and the liquid level sensing component 40 is connected to the control component by signal, so that the control component can transmit the detection signal to the control component, and the control component controls the driving component 22 to work according to the sensing signal of the liquid level sensing component 40.
[0030] like Figure 1As shown, the liquid level sensing element 40 includes a thermistor 41 for detecting the temperature of the wax melt, the thermistor 41 is arranged on the furnace body 10 and is located above the calibration plate 30, and there is a detection gap between the thermistor 41 and the liquid level in the wax immersion chamber 111. With the above structure, by arranging the thermistor 41, the thermistor 41 is arranged on the furnace body 10 and is located above the calibration plate 30, and there is a detection gap between the thermistor 41 and the liquid level in the wax immersion chamber 111, so that the thermistor 41 can detect the temperature of the liquid level in the wax immersion chamber 111, and then it is convenient to transmit the detection signal to the control element to control the driving element 22 to drive the lifting element 21 to move up and down.
[0031] It should be noted that the thermistor 41 can detect the temperature of the liquid surface in the wax immersion chamber 111. When the liquid surface in the wax immersion chamber 111 drops, the temperature detected by the thermistor 41 drops, and then the detection signal is transmitted to the control component. The control component controls the driving component 22 to drive the lifting component 21 to rise, thereby ensuring that the temperature of the liquid surface detected by the thermistor 41 meets the set requirements, thereby ensuring the wax immersion depth of the wire when it contacts the calibration plate 30, thereby improving the insulation effect of the wire.
[0032] like Figure 1 As shown, the calibration plate 30 includes a mounting frame 31 and a placement plate 32, the mounting frame 31 is connected to the furnace body 10, the placement plate 32 is connected to the mounting frame 31, and the flow gap includes a flow hole 321 provided on the placement plate 32. With the above structure, by providing the mounting frame 31 and the placement plate 32, the mounting frame 31 is connected to the furnace body 10, and the mounting frame 31 is connected to the placement plate 32, so that the interval between the placement plate 32 and the upper end of the mounting frame 31 can be conveniently set, so that the depth of the placement plate 32 extending into the wax immersion chamber 111 and the wax immersion depth of the wire by the control board can be conveniently controlled to meet the use requirements of different users.
[0033] like Figure 1 As shown, the mounting frame 31 includes an annular vertical plate 311 and an annular horizontal plate 312. The lower end of the annular vertical plate 311 is connected to the side wall of the cavity 11, and the upper end of the annular vertical plate 311 is connected to the annular horizontal plate 312. The annular horizontal plate 312 is mounted on the upper end of the furnace body 10. With the above structure, the annular vertical plate 311 is provided to facilitate connection with the cavity 11, and the annular vertical plate 311 is connected to the annular horizontal plate 312. The annular horizontal plate 312 is mounted on the furnace body 10, so that the mounting frame 31 is conveniently fixed on the furnace body 10.
[0034] In this embodiment, an arc groove is provided on the side wall of the lifting member 21, and the wax immersion furnace further includes a sealing ring, which is arranged in the arc groove and fits with the side wall of the cavity 11. With the above structure, by providing an arc groove on the lifting member 21, the sealing ring is arranged in the arc groove and fits with the side wall of the cavity 11, so that the wax immersion cavity 111 can be easily sealed, and the liquid wax in the wax immersion cavity 111 is prevented from entering the accommodating cavity 112, thereby playing a sealing role.
[0035] In this embodiment, the lifting member 21 includes a lifting plate 211. With the above structure, by providing the lifting plate 211, the structure is simple and convenient for production and processing.
[0036] In this embodiment, the driving member 22 includes a telescopic motor 221, and the motor shaft of the telescopic motor 221 is connected to the lifting member 21. With the above structure, by setting the telescopic motor 221, it is convenient to control the telescopic motor 221 to drive the lifting member 21 to move up and down.
[0037] like Figure 1 As shown, the wax immersion furnace further includes a heating wire 51, which is arranged on the side wall of the wax immersion chamber 111. With the above structure, by arranging the heating wire 51, it is convenient to control the heating wire 51 for heating, thereby facilitating heating the solid wax in the chamber 11 to liquid wax.
[0038] like Figure 1 As shown, the wax immersion furnace further includes a temperature gear knob 52 disposed on the furnace body 10, and the temperature gear knob 52 is electrically connected to the heating wire 51. With the above structure, by setting the temperature gear knob 52, it is convenient to control the temperature gear knob 52, and then control the heating degree of the heating wire 51.
[0039] like Figure 1 As shown, the furnace body 10 is provided with a power supply and a power switch 53 for controlling the power supply to conduct with the heating wire 51. With the above structure, by providing the power switch 53, it is convenient to control the heating wire 51 to conduct.
[0040] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0041] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the utility model. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0042] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0043] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0044] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0045] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A wax dipping furnace, characterized in that: The wax dipping furnace comprises: A furnace body (10) having a cavity (11); A lifting assembly (20), comprising a lifting member (21) and a driving member (22); the lifting member (21) is arranged in the cavity (11) in a liftable manner and is in contact with the side wall of the cavity (11); the lifting member (21) divides the cavity (11) into a wax immersion cavity (111) and a receiving cavity (112) located below the wax immersion cavity (111); the driving member (22) is arranged in the receiving cavity (112); the driving member (22) is connected to the lifting member (21) in a driving manner so as to drive the lifting member (21) to move upward and downward; A calibration plate (30) is arranged in the wax immersion chamber (111), and a flow gap exists between the calibration plate (30) and the side wall of the wax immersion chamber (111).
2. The wax immersion furnace according to claim 1, characterized in that: The wax dipping furnace further comprises a control component and a liquid level sensing component (40) arranged on the furnace body (10); the control component is respectively connected to the liquid level sensing component (40) and the driving component (22) by signals; the control component controls the driving component (22) to operate according to the signal of the liquid level sensing component (40).
3. The wax immersion furnace according to claim 2, characterized in that: The liquid level sensing element (40) comprises a thermal sensor (41) for detecting the temperature of the wax melt. The thermal sensor (41) is arranged on the furnace body (10) and is located above the calibration plate (30). A detection gap is provided between the thermal sensor (41) and the liquid level in the wax immersion chamber (111).
4. The wax immersion furnace according to claim 1, characterized in that: The calibration plate (30) comprises a mounting frame (31) and a placement plate (32); the mounting frame (31) is connected to the furnace body (10); the placement plate (32) is connected to the mounting frame (31); and the flow gap comprises a flow hole (321) arranged on the placement plate (32).
5. The wax immersion furnace according to claim 4, characterized in that: The mounting frame (31) comprises an annular vertical plate (311) and an annular horizontal plate (312); the lower end of the annular vertical plate (311) is connected to the side wall of the cavity (11); the upper end of the annular vertical plate (311) is connected to the annular horizontal plate (312); and the annular horizontal plate (312) is mounted on the upper end of the furnace body (10).
6. The wax immersion furnace according to any one of claims 1 to 5, characterized in that: An arc-shaped groove is arranged on the side wall of the lifting member (21), and the wax dipping furnace further comprises a sealing ring, which is arranged in the arc-shaped groove and fits with the side wall of the cavity (11).
7. The wax immersion furnace according to claim 6, characterized in that: The lifting member (21) comprises a lifting plate (211); and / or, The driving member (22) comprises a telescopic motor (221), and a motor shaft of the telescopic motor (221) is connected to the lifting member (21).
8. The wax immersion furnace according to any one of claims 1 to 5, characterized in that: The wax dipping furnace further comprises a heating wire (51), and the heating wire (51) is arranged on a side wall of the wax dipping chamber (111).
9. The wax immersion furnace according to claim 8, characterized in that: The wax dipping furnace further comprises a temperature gear knob (52) arranged on the furnace body (10), and the temperature gear knob (52) is electrically connected to the heating wire (51).
10. The wax dipping furnace according to claim 8, characterized in that: The furnace body (10) is provided with a power supply and a power switch (53) for controlling conduction between the power supply and the heating wire (51).