Refractory material masonry structure for zinc volatilization kiln
By using positioning components and plug-in blocks in zinc volatile kiln linings, the problem of refractory bricks falling off in high temperature environments is solved, and the stability and service life of the lining is improved.
Patent Information
- Application Number
- CN202421500518.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing zinc volatile kiln linings are difficult to position and poor mortar stability, which causes the refractory bricks to fall off easily in high temperature environments, affecting the service life of the lining.
A refractory material masonry structure for zinc volatile kiln is adopted. By setting positioning components and plug-in blocks on the installation layer, the positioning and stable connection of the refractory bricks are ensured and the fall off will be avoided.
Through the design of positioning components and plug-in blocks, the stability of the refractory brick is improved, the shedding is avoided, and the service life of the lining is extended.
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Figure CN222761381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of volatilization kilns, in particular to a refractory masonry structure for a zinc volatilization kiln. Background Art
[0002] The hydrometallurgical zinc smelting process produces leaching residues, which contain a lot of zinc and other valuable metals. In order to improve resource utilization, these leaching residues need to be recycled. At present, the leaching residues are mainly heated at high temperatures in volatilization kilns to volatilize the zinc in the leaching residues to form zinc vapor, which is then converted back into solid zinc through cooling and solidification.
[0003] Since the working temperature of zinc volatilization kiln is usually above 1100℃, the zinc volatilization kiln needs to have strong high temperature resistance. At present, the lining of volatilization kiln is mostly built with mortar and refractory bricks. During the construction, the refractory bricks are not easy to locate, and the stability of the refractory bricks is greatly affected by the construction level. In addition, under long-term high temperature environment, the stability of mortar deteriorates, which easily causes the refractory bricks to fall off, affecting the service life of the lining. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a refractory masonry structure for a zinc volatilization kiln.
[0005] The technical solution of the utility model is: a refractory masonry structure for a zinc volatilization kiln, comprising an installation layer arranged on the inner wall of a volatilization kiln cylinder, and a refractory brick layer arranged on the inner wall of the installation layer; the refractory brick layer is composed of a plurality of refractory bricks connected end to end in sequence, and a first plug-in groove is arranged on both sides of the plurality of refractory bricks, and a plug-in block for cooperating with the first plug-in groove is arranged between two adjacent refractory bricks, and a plurality of positioning components for positioning the refractory bricks are arranged on the installation layer.
[0006] Description: The above-mentioned volatilization kiln can position the refractory bricks through the positioning assembly to avoid the displacement of the refractory bricks during masonry, and the refractory bricks are plugged into the first plug-in groove through the plug-in block, so that the connection between the refractory bricks is more stable, the stability is improved, the refractory bricks are prevented from falling off, and the service life of the lining is increased.
[0007] Furthermore, the plug-in block is composed of a block body and two wing plates respectively arranged on both sides of the block body, and a plurality of the refractory bricks are each provided with a second plug-in groove for cooperating with the wing plate on one side.
[0008] Note: The wing plate can be plugged into the second plug-in slot, further improving the connection stability between the refractory bricks.
[0009] Furthermore, a plurality of clamping columns are vertically slidably arranged in the wing plate, clamping holes for slidingly engaging with the clamping columns in a one-to-one correspondence are arranged on the inner wall of the second plug-in slot, and a driving member for controlling the clamping columns to slide up and down is arranged in the wing plate.
[0010] Description: The driving member can drive the clamping column to slide and engage with the clamping hole, making the connection between the plug-in block and the refractory brick more stable and preventing the plug-in block from loosening and falling off.
[0011] Furthermore, the driving member is a slide bar which is laterally slidably arranged in the wing plate, and a fixing block which corresponds to the clamping column in a one-to-one manner is obliquely arranged on the slide bar, and the clamping column is provided with an oblique groove for cooperating with the fixing block for laterally sliding connection.
[0012] Description: By sliding the slide bar, the fixed block is moved and the clamping column is pushed to slide. The operation is simple and convenient. After the clamping column is connected with the clamping hole, it will not move at will and has good stability.
[0013] Furthermore, the positioning assembly is a positioning block arranged on the inner wall of the installation layer, and the refractory brick is provided with a positioning groove that cooperates with the positioning block.
[0014] Description: The refractory bricks can be positioned by cooperating with the positioning groove and the positioning block to avoid the position displacement of the refractory bricks. The manufacturing cost of the positioning assembly is low and the practicality is good.
[0015] Furthermore, a latch is provided on the refractory brick for transverse sliding, and a socket for cooperating with the latch for plugging is provided on the positioning block.
[0016] Note: The refractory bricks can be fixed on the installation layer by the combination of the pins and the sockets, avoiding the position displacement of the refractory bricks during use and further improving the stability of the refractory bricks.
[0017] The beneficial effects of the utility model are:
[0018] (1) The utility model can position the refractory bricks through the positioning assembly to avoid the displacement of the refractory bricks during masonry, and the refractory bricks are connected by plug-in blocks, which improves the stability of the refractory bricks, avoids the refractory bricks from falling off, and increases the service life of the lining.
[0019] (2) The utility model can control the sliding of the clamping column and the clamping connection with the clamping hole by sliding the slide rod, so that the plug-in block and the refractory brick are stably connected to prevent the plug-in block from loosening and falling off. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of the present utility model;
[0021] Figure 2 This is a schematic diagram of the refractory brick structure of Example 1 of the utility model;
[0022] Figure 3 This is a schematic diagram of the installation layer structure of Example 1 of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the plug-in block of Embodiment 2 of the utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the plug-in block of Embodiment 3 of the utility model;
[0025] Figure 6 This is a schematic diagram of the slide bar structure of Embodiment 3 of the present utility model;
[0026] Figure 7 This is a schematic diagram of the refractory brick structure of Example 5 of the utility model;
[0027] Among them, 1-volatilization kiln cylinder, 11-installation layer, 12-positioning block, 2-refractory brick layer, 21-refractory brick, 211-positioning groove, 22-plug-in block, 221-block, 222-wing plate, 23-first plug-in groove, 24-second plug-in groove, 25-card column, 26-slide rod, 27-fixed block, 28-pin. DETAILED DESCRIPTION
[0028] The present invention will be further described in detail below in conjunction with specific implementation methods to better reflect the advantages of the present invention.
[0029] Example 1: Figure 1 As shown, a refractory masonry structure for a zinc volatilization kiln includes a mounting layer 11 arranged on the inner wall of a volatilization kiln cylinder 1, and a refractory brick layer 2 arranged on the inner wall of the mounting layer 11; the mounting layer 11 is made of refractory castable material; the refractory brick layer 2 is composed of sixteen refractory bricks 21 connected end to end in sequence, as shown in FIG. Figure 2 As shown, the sixteen refractory bricks 21 are provided with first plug-in slots 23 on the left and right, and a plug-in block 22 for cooperating with the first plug-in slot 23 is provided between two adjacent refractory bricks 21, and sixteen positioning components for positioning the refractory bricks 21 are provided on the mounting layer 11;
[0030] The plug-in block 22 is composed of a block body 221 and two wing plates 222 respectively arranged on both sides of the block body 221. The cross section of the wing plate 222 is arc-shaped, and the sixteen refractory bricks 21 are provided with a second plug-in groove 24 for matching with the wing plate 222 on one side; Figure 3 As shown, the positioning assembly is a positioning block 12 arranged on the inner wall of the installation layer 11, and the refractory brick 21 is provided with a positioning groove 211 that cooperates with the positioning block 12.
[0031] The masonry process of the above-mentioned masonry structure is as follows: first, pour the installation layer 11 in the volatilization kiln cylinder 1, then apply clay fire mud on the outer wall of the refractory brick 21, align the positioning groove 211 on the refractory brick 21 with the positioning block 12, and install the refractory brick 21 on the installation layer 11. After all the refractory bricks 21 are installed, the plug-in block 22 is inserted into the first plug-in groove 23. After the masonry is completed, the refractory brick 21 will be limited by the plug-in block 22, and the refractory brick 21 cannot move at will, thereby improving stability.
[0032] Example 2: Figure 4 As shown, this embodiment is substantially the same as the first embodiment, except that the cross-sections of the second insertion slot 24 and the wing plate 222 are both dovetail-shaped, so that the wing plate 222 can be inserted into the second insertion slot 24 .
[0033] Example 3: Figure 5 As shown, this embodiment is basically the same as the embodiment 1, except that four clamping columns 25 are vertically slidably arranged in the wing plate 222, and the sliding directions of two adjacent clamping columns 25 are opposite, and the inner wall of the second plug-in slot 24 is provided with clamping holes for slidingly engaging with the clamping columns 25 in a one-to-one correspondence, and a driving member for controlling the clamping columns 25 to slide up and down is arranged in the wing plate 222;
[0034] like Figure 6 As shown, the driving member is a slide bar 26 that is laterally slidably arranged in the wing plate 222, and a fixed block 27 corresponding to the clamping column 25 is obliquely arranged on the slide bar 26, and the inclination angle between the fixed block 27 and the horizontal direction is 10°. The clamping column 25 is provided with an oblique groove for cooperating with the fixed block 27 for horizontal sliding connection, and the inclination directions of two adjacent fixed blocks 27 are opposite. Four semicircular grooves are arranged on the side wall of the slide bar 26, and the fixed blocks 27 are arranged in the semicircular grooves one by one.
[0035] The working principle of the above-mentioned driving member is: after the plug-in block 22 is inserted into the first plug-in slot 23, by pressing the slide bar 26, the slide bar 26 slides to the left, and when the fixed block 27 slides to the left following the slide bar 26, under the cooperation of the fixed block 27 and the inclined slide slot, the card column 25 will slide out and engage with the card hole.
[0036] Embodiment 4: This embodiment is basically the same as Embodiment 3, except that the driving member is an airbag disposed in the wing plate 222 .
[0037] The working principle of the above-mentioned driving member is: the airbag is inflated through the inflation mechanism to make the clamping column 25 slide out.
[0038] Example 5: Figure 7As shown, this embodiment is basically the same as the embodiment 1, except that a latch 28 is provided on the refractory brick 21 for transverse sliding, and a socket for mating with the latch 28 is provided on the positioning block 12.
[0039] The working principle of the above-mentioned latch 28 is: after the positioning groove 211 on the refractory brick 21 is aligned with the positioning block 12, the latch 28 is inserted, and the latch 28 will be inserted into the insertion hole, so that the refractory brick 21 is fixed by the latch 28, and the refractory brick 21 will not fall off even if the clay fire mud fails.
Claims
1. A refractory masonry structure for a zinc volatilization kiln, characterized in that: The invention comprises a mounting layer (11) arranged on the inner wall of a volatilization kiln cylinder (1), and a refractory brick layer (2) arranged on the inner wall of the mounting layer (11); the refractory brick layer (2) is composed of a plurality of refractory bricks (21) connected end to end in sequence, and a first plug-in groove (23) is provided on both sides of the plurality of refractory bricks (21), and a plug-in block (22) for matching with the first plug-in groove (23) is provided between two adjacent refractory bricks (21); and a plurality of positioning components for positioning the refractory bricks (21) are provided on the mounting layer (11).
2. The refractory masonry structure for zinc volatilization kiln according to claim 1, characterized in that: The plug-in block (22) is composed of a block body (221) and two wing plates (222) respectively arranged on both sides of the block body (221), and a plurality of the refractory bricks (21) are each provided with a second plug-in slot (24) for cooperating with the wing plate (222) on one side.
3. The refractory masonry structure for zinc volatilization kiln according to claim 2, characterized in that: A plurality of clamping columns (25) are vertically slidably arranged in the wing plate (222), a clamping hole for slidingly engaging with the clamping columns (25) in a one-to-one correspondence is arranged on the inner wall of the second plug-in slot (24), and a driving member for controlling the clamping columns (25) to slide up and down is arranged in the wing plate (222).
4. The refractory masonry structure for zinc volatilization kiln according to claim 3, characterized in that: The driving member is a slide bar (26) which is laterally slidably arranged in the wing plate (222); a fixing block (27) which corresponds to the clamping column (25) in a one-to-one manner is obliquely arranged on the slide bar (26); and an oblique groove which is used to cooperate with the fixing block (27) for laterally sliding connection is provided on the clamping column (25).
5. The refractory masonry structure for zinc volatilization kiln according to claim 1, characterized in that: The positioning assembly is a positioning block (12) arranged on the inner wall of the installation layer (11), and the refractory brick (21) is provided with a positioning groove (211) that cooperates with the positioning block (12).
6. The refractory masonry structure for zinc volatilization kiln according to claim 5, characterized in that: The refractory brick (21) is provided with a latch (28) for transverse sliding, and the positioning block (12) is provided with a socket for cooperating with the latch (28) for plugging.