Aluminum alloy plate quality detection equipment

By designing an automated detection system using conveyor belts and mobile seats, the problems of staff fatigue and angle deviation when detecting a large number of aluminum alloy sheets are solved, and the quality inspection of aluminum alloy sheets is efficient and accurate.

CN222761556UActive Publication Date: 2025-04-15CHANGSHA ZHONGXING ALUMINUM CO LTD
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Patent Information

Application Number
CN202421628111.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-15
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

When detecting a large number of aluminum alloy sheets, staff need to keep holding electronic detectors, which leads to fatigue and angle deviations, which in turn affects the accuracy of the detection data.

Method used

A quality inspection equipment for aluminum alloy sheets is designed, and an automated inspection system combining a conveyor belt and a mobile seat is used to realize automated and precise inspection of aluminum alloy sheets through servo motors and clamping components.

Benefits of technology

It improves the working efficiency of aluminum alloy sheet quality inspection, reduces staff fatigue and operation errors, and ensures the accuracy and consistency of the inspection data.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses aluminum alloy plate quality detection equipment, and relates to the technical field of aluminum alloy plate detection. Comprising two sets of side plates, a conveying belt is connected between the two sets of side plates in a matched mode, the top ends of the side plates are fixedly connected with guide rail assemblies, the side ends of the side plates are fixedly connected with supporting plates, the top ends of the supporting plates are fixedly connected with guide air cylinders, movable bases are connected with the guide rail assemblies in a matched mode, and telescopic rods are arranged between the movable bases and the guide air cylinders; the movable seat is connected with an electronic detector in a matched mode, the two ends of the telescopic rod are fixedly connected with the movable seat and the guide air cylinder respectively, the servo motor is fixedly connected with the side plate, the side end of the servo motor is fixedly connected with a threaded rod, and the threaded rod is connected with a clamping assembly in a matched mode. The conveying belt achieves the effect of assembly line detection of the aluminum alloy plates, the movable base drives the electronic detector to achieve the effect of automatic detection of the aluminum alloy plates, and the working efficiency of quality detection of the aluminum alloy plates is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of aluminum alloy plate detection, and specifically relates to aluminum alloy plate quality detection equipment. Background Art

[0002] Aluminum alloy sheet refers to a plate material composed of aluminum and other metal elements mixed in different proportions. Aluminum alloy has the advantages of light weight, high strength, and corrosion resistance. Aluminum alloy sheets usually have different alloy compositions and thicknesses and can be customized according to specific needs.

[0003] In the prior art, there is an oxide film on the surface of aluminum alloy plates. Workers often use handheld electronic detectors to detect the thickness of the oxide film on the surface of aluminum alloys. The probe of the electronic detector is vertically held against the surface of the aluminum alloy plates. The probe transmits the detection data to the screen of the electronic detector, thereby realizing the quality detection of the aluminum alloy plates.

[0004] However, when testing a large number of aluminum alloy plates, workers need to constantly hold the electronic detector to test the aluminum alloy plates, which causes fatigue among the workers. Fatigue can also cause angle deviations when the workers operate the probe to hold the aluminum alloy plates, which causes errors in the detection data of the electronic detector, thereby affecting the use effect of the electronic detector. Utility Model Content

[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes an aluminum alloy plate quality detection device, which solves the problem that when testing a large number of aluminum alloy plates, the staff needs to hold the electronic detector to test the aluminum alloy plates continuously, which causes the staff to become tired, and the fatigue causes the staff to have an angle deviation when operating the probe to hold the aluminum alloy plate, which causes errors in the detection data of the electronic detector, thereby affecting the use effect of the electronic detector.

[0006] To achieve the above-mentioned purpose, according to an embodiment of the first aspect of the utility model, an aluminum alloy plate quality inspection device is provided, comprising:

[0007] Side plates, the side plates are provided in two groups, a conveyor belt is cooperatively connected between the two groups of side plates, a guide rail assembly is fixedly connected to the top of the side plates, a support plate is fixedly connected to the side ends of the side plates, and a guide cylinder is fixedly connected to the top of the support plate;

[0008] A moving seat, the moving seat is connected with the guide rail assembly, a telescopic rod is provided between the moving seat and the guide cylinder, the moving seat is connected with an electronic detector, and both ends of the telescopic rod are fixedly connected with the moving seat and the guide cylinder respectively; and

[0009] A servo motor is fixedly connected to the side plate, a threaded rod is fixedly connected to the side end of the servo motor, and a clamping assembly is cooperatively connected to the threaded rod.

[0010] As a further solution of the utility model: the guide rail assembly is provided with two groups, and the guide rail assembly includes: a guide rod and a fixed seat, the fixed seat is provided with two groups and is respectively fixedly connected to the top of the side plate, the two ends of the guide rod are respectively fixedly connected to the fixed seat, the two ends of the movable seat are respectively transversely opened with guide holes, and the guide rod is slidably connected to the guide hole.

[0011] As a further solution of the utility model: a probe is fixedly connected to the bottom end of the electronic detector, a slide groove is longitudinally opened on the movable seat, the electronic detector is slidably connected to the slide groove, a drive plate is fixedly connected to the top end of the electronic detector, and a detection cylinder is cooperatively connected to the side end of the drive plate.

[0012] As a further solution of the utility model: the movable seat is fixedly connected with a blower at the bottom end away from the detection cylinder, the top end of the movable seat is fixedly connected with the detection cylinder, and the bottom end of the blower is fixedly connected with a plurality of nozzles equidistantly along the width direction of the movable seat.

[0013] As a further solution of the utility model: the clamping assembly is provided with two groups and are respectively connected with the side panels, the clamping assembly includes: a clamping plate, a clamping seat and a limiting rod, the clamping seat is transversely provided with a threaded hole, the clamping seat is fixedly connected with a clamping plate at the side end away from the servo motor, the threaded hole is threadedly connected to the threaded rod, the bottom end of the clamping plate is slidably connected to the conveyor belt, and the two ends of the clamping plate close to the side panels are respectively fixedly connected to the limiting rod.

[0014] As a further solution of the utility model: the side plate is provided with a limiting hole parallel to the axis of the limiting rod, the limiting rod is slidably connected to the limiting hole, the limiting rod is fixedly connected with a circular plate at the side end away from the clamping plate, and the diameter of the limiting rod is smaller than the diameter of the circular plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. Place the aluminum alloy plates one by one on the conveyor belt for transportation. The conveyor belt transports the aluminum alloy plates to the testing position. The guide cylinder drives the telescopic rod to drive the moving seat to move on the guide rail assembly. The moving seat transports the electronic detector to the top of the aluminum alloy plate. The electronic detector detects the thickness of the oxide film of the aluminum alloy plate. Compared with the traditional staff inspection, the conveyor belt realizes the effect of assembly line inspection of aluminum alloy plates. The moving seat drives the electronic detector to realize the effect of automatic inspection of aluminum alloy plates, which improves the work efficiency of aluminum alloy plate quality inspection and avoids the time-consuming and labor-intensive phenomenon of traditional staff holding electronic detectors for inspection.

[0017] 2. Before the electronic detector detects the aluminum alloy plate, the servo motor drives the clamping assembly to move by driving the threaded rod to rotate, and the clamping assembly clamps and fixes the aluminum alloy plate, thereby preventing the aluminum alloy plate from deviating and causing the accuracy of the electronic detector to decrease. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a front view of the overall structure of the utility model;

[0020] Figure 3 It is the AA cross-sectional view of the overall structure of the utility model;

[0021] Figure 4 It is the BB cross-sectional view of the overall structure of the utility model;

[0022] Figure 5 It is a schematic diagram of the structure of the mobile seat of the utility model.

[0023] Illustration: 1. Side panel; 2. Conveyor belt; 3. Clamping plate; 4. Limit rod; 5. Clamping seat; 6. Round plate; 7. Servo motor; 8. Support plate; 9. Guide cylinder; 10. Telescopic rod; 11. Detection cylinder; 12. Moving seat; 13. Guide rod; 14. Fixed seat; 15. Threaded rod; 16. Threaded hole; 17. Drive plate; 18. Electronic detector; 19. Slide; 20. Probe; 21. Limit hole; 22. Blower; 23. Guide hole; 24. Nozzle. DETAILED DESCRIPTION

[0024] The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figures 1 to 5 As shown, an aluminum alloy plate quality inspection device includes: a side plate 1, a moving seat 12 and a servo motor 7,

[0026] Two groups of side panels 1 are provided, and a conveyor belt 2 is connected between the two groups of side panels 1. A guide rail assembly is fixedly connected to the top of the side panel 1, and a support plate 8 is fixedly connected to the side end of the side panel 1. A guide cylinder 9 is fixedly connected to the top of the support plate 8. When a large number of aluminum alloy plates need to be quality inspected, the aluminum alloy plates are placed on the conveyor belt 2 one by one for transportation, and the conveyor belt 2 transports the aluminum alloy plates to the inspection position;

[0027] The moving seat 12 is connected with the guide rail assembly, a telescopic rod 10 is provided between the moving seat 12 and the guide cylinder 9, the moving seat 12 is connected with an electronic detector 18, both ends of the telescopic rod 10 are respectively fixedly connected with the moving seat 12 and the guide cylinder 9, the guide cylinder 9 drives the telescopic rod 10 to drive the moving seat 12 to move on the guide rail assembly, the moving seat 12 conveys the electronic detector 18 to the top of the aluminum alloy plate, the electronic detector 18 detects the thickness of the oxide film of the aluminum alloy plate, compared with the traditional staff detection, the conveyor belt 2 realizes the effect of assembly line detection of the aluminum alloy plate, the moving seat 12 drives the electronic detector 18 to realize the effect of automatic detection of the aluminum alloy plate, improves the work efficiency of the quality detection of the aluminum alloy plate, and avoids the time-consuming and laborious phenomenon of the traditional staff holding the electronic detector 18 for detection; and

[0028] The servo motor 7 is fixedly connected to the side panel 1, and a threaded rod 15 is fixedly connected to the side end of the servo motor 7. The threaded rod 15 is cooperatively connected to a clamping assembly. In order to prevent the aluminum alloy plate from deviating during the detection process, before the electronic detector 18 detects the aluminum alloy plate, the servo motor 7 drives the threaded rod 15 to rotate and drives the clamping assembly to move. The clamping assembly clamps and fixes the aluminum alloy plate, thereby preventing the aluminum alloy plate from deviating and causing the detection accuracy of the electronic detector 18 to decrease.

[0029] In some specific embodiments, two groups of guide rail assemblies are provided, and the guide rail assemblies include: guide rods 13 and fixed seats 14. Two groups of fixed seats 14 are provided and are respectively fixedly connected to the top ends of the side panels 1. Both ends of the guide rods 13 are respectively fixedly connected to the fixed seats 14. Both ends of the moving seat 12 are respectively transversely provided with guide holes 23. The guide rods 13 are slidably connected to the guide holes 23. In order to ensure the stability of the movement of the moving seat 12, the guide rods 13 on the guide rail assemblies are fixed to the side panels 1 through the fixed seats 14. The guide rods 13 slide through the guide holes 23 opened with the moving seat 12, thereby achieving the function of guiding and supporting the moving seat 12, and ensuring that the moving seat 12 can move horizontally.

[0030] In some specific implementation schemes, a probe 20 is fixedly connected to the bottom end of the electronic detector 18, a slide groove 19 is longitudinally opened on the movable seat 12, the electronic detector 18 is slidably connected to the slide groove 19, a driving plate 17 is fixedly connected to the top of the electronic detector 18, and a detection cylinder 11 is cooperatively connected to the side end of the driving plate 17, and a blower 22 is fixedly connected to the bottom end of the movable seat 12 away from the detection cylinder 11, and the top of the movable seat 12 is fixedly connected to the detection cylinder 11, and a plurality of nozzles 24 are fixedly connected to the bottom end of the blower 22 at equal distances along the width direction of the movable seat 12. In order to ensure that the electronic detector 18 can vertically detect the aluminum alloy plate, when the electronic detector 18 moves to the top of the aluminum alloy plate, the detection cylinder 11 drives the driving plate 17 to move vertically downward, so that the driving plate 17 drives the electronic detector 18 to move vertically downward along the slide groove 19, and the electronic detector 18 moves vertically downward along the slide groove 19. The probe 20 fixed at the bottom end of the detector 18 vertically supports the aluminum alloy plate, wherein the slide groove 19 limits the electronic detector 18 to ensure that the electronic detector 18 can slide vertically downward, thereby ensuring the accuracy of the electronic detector 18 in measuring the aluminum alloy plate, and avoiding the phenomenon of angle deviation between the probe 20 and the aluminum alloy plate during traditional operation by staff. It should be noted that when the movable seat 12 drives the electronic detector 18 to move above the aluminum alloy plate, the blower 22 fixed at the side end of the movable seat 12 first passes over the aluminum alloy plate, and the blower 22 sprays gas onto the surface of the aluminum alloy plate through a number of nozzles 24 fixed at the bottom end. The gas cleans the particles on the surface of the aluminum alloy plate, thereby preventing the particles from affecting the full support between the probe 20 and the aluminum alloy plate, and ensuring the detection effect of the probe 20 on the aluminum alloy plate.

[0031] In some specific embodiments, the clamping assembly is provided with two groups and is respectively connected with the side plate 1, the clamping assembly comprises: a clamping plate 3, a clamping seat 5 and a limiting rod 4, the clamping seat 5 is transversely provided with a threaded hole 16, the clamping seat 5 is fixedly connected with the clamping plate 3 at the side end away from the servo motor 7, the threaded hole 16 is threadedly connected with the threaded rod 15, the bottom end of the clamping plate 3 is slidably connected with the conveyor belt 2, the two ends of the clamping plate 3 close to the side plate 1 are respectively fixedly connected with the limiting rod 4, the side plate 1 is provided with a limiting hole 21 parallel to the axial center line of the limiting rod 4, the limiting rod 4 is slidably connected with the limiting hole 21, the limiting rod 4 is fixedly connected with a circular plate 6 at the side end away from the clamping plate 3, the diameter of the limiting rod 4 is smaller than the diameter of the circular plate 6, in order for those skilled in the art to better understand the working principle of the clamping assembly of the utility model, when the servo motor 7 drives the threaded rod 15 to During rotation, the threaded rod 15 drives the clamping seat 5 to move through the threaded connection with the threaded hole 16, and the clamping seat 5 drives the clamping plate 3 to clamp the aluminum alloy plate. When the threaded rod 15 stops rotating, the threaded connection between the threaded rod 15 and the threaded hole 16 can fix the aluminum alloy plate through the clamping plate 3. When the clamping plate 3 moves, the clamping plate 3 drives the limiting rod 4 to slide along the limiting hole 21. The limiting effect provided by the limiting hole 21 is transmitted to the clamping plate 3 through the limiting rod 4, so as to prevent the clamping plate 3 from rotating due to the rotation of the threaded rod 15, thereby ensuring the stability of the movement of the clamping plate 3. The circular plate 6 fixed on the side end of the limiting rod 4 limits the limiting rod 4, thereby transmitting the limiting rod 4 to the clamping plate 3 and the clamping seat 5, so as to prevent the clamping seat 5 from falling off the threaded rod 15.

[0032] The above embodiments are only used to illustrate the technical method of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical method of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the utility model.

Claims

1. An aluminum alloy sheet quality inspection device, characterized in that: include: Side plates (1), the side plates (1) are provided in two groups, a conveyor belt (2) is cooperatively connected between the two groups of side plates (1), a guide rail assembly is fixedly connected to the top of the side plates (1), a support plate (8) is fixedly connected to the side end of the side plates (1), and a guide cylinder (9) is fixedly connected to the top of the support plate (8); A moving seat (12), the moving seat (12) is connected to the guide rail assembly, a telescopic rod (10) is provided between the moving seat (12) and the guide cylinder (9), the moving seat (12) is connected to an electronic detector (18), and two ends of the telescopic rod (10) are respectively fixedly connected to the moving seat (12) and the guide cylinder (9); and A servo motor (7) is fixedly connected to the side plate (1), a threaded rod (15) is fixedly connected to the side end of the servo motor (7), and the threaded rod (15) is cooperatively connected to a clamping assembly.

2. The aluminum alloy sheet quality inspection equipment according to claim 1, characterized in that: The guide rail assembly is provided with two groups, and the guide rail assembly comprises: a guide rod (13) and a fixed seat (14); the fixed seat (14) is provided with two groups and is respectively fixedly connected to the top of the side plate (1); the two ends of the guide rod (13) are respectively fixedly connected to the fixed seat (14); the two ends of the movable seat (12) are respectively transversely provided with guide holes (23); the guide rod (13) is slidably connected to the guide hole (23).

3. The aluminum alloy sheet quality inspection equipment according to claim 1, characterized in that: The bottom end of the electronic detector (18) is fixedly connected with a probe (20), the movable seat (12) is longitudinally provided with a slide groove (19), the electronic detector (18) is slidably connected to the slide groove (19), the top end of the electronic detector (18) is fixedly connected with a driving plate (17), and the side end of the driving plate (17) is cooperatively connected with a detection cylinder (11).

4. The aluminum alloy sheet quality inspection equipment according to claim 3, characterized in that: The movable seat (12) is fixedly connected to a blower (22) at the bottom end away from the detection cylinder (11); the top end of the movable seat (12) is fixedly connected to the detection cylinder (11); and the bottom end of the blower (22) is fixedly connected to a plurality of nozzles (24) at equal distances along the width direction of the movable seat (12).

5. The aluminum alloy sheet quality inspection equipment according to claim 1, characterized in that: The clamping assembly is provided with two groups and is respectively connected with the side plate (1). The clamping assembly comprises: a clamping plate (3), a clamping seat (5) and a limiting rod (4). The clamping seat (5) is transversely provided with a threaded hole (16). The clamping seat (5) is fixedly connected with the clamping plate (3) at the side end away from the servo motor (7). The threaded hole (16) is threadedly connected with the threaded rod (15). The bottom end of the clamping plate (3) is slidably connected with the conveyor belt (2). The two ends of the clamping plate (3) close to the side plate (1) are respectively fixedly connected with the limiting rod (4).

6. The aluminum alloy sheet quality inspection equipment according to claim 5, characterized in that: The side plate (1) is provided with a limiting hole (21) parallel to the axis of the limiting rod (4); the limiting rod (4) is slidably connected to the limiting hole (21); the limiting rod (4) is fixedly connected to a circular plate (6) at the side end away from the clamping plate (3); and the diameter of the limiting rod (4) is smaller than the diameter of the circular plate (6).