Flatness detection device for planetary gear carrier of speed reducer
By designing automated adjustment components and clamping components, the problem of the existing reducer planetary gear carrier flatness detection device requiring manual loading and unloading is solved, and the automation of the detection process and the improvement of work efficiency is achieved.
Patent Information
- Application Number
- CN202421673684.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing planetary gear carrier flatness detection device of reducer requires manual operation of loading and unloading, which is complicated and prone to accidental contact, resulting in the device deflection and low working efficiency.
A detection device including an adjustment assembly and a clamping assembly is designed, and the loading and unloading of the workpiece is automatically achieved through the motor drive shaft and the connecting rod. The clamping assembly realizes automatic clamping and unloading of the workpiece through bevel gears and connecting rod systems.
The detection process is automated, the frequency of manual operation is reduced, the work efficiency is improved, and the possibility of device shaking is reduced.
Smart Images

Figure CN222761615U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of planetary gear frame flatness detection, in particular to a planetary gear frame flatness detection device for a reducer. Background Art
[0002] After the gear is processed, the thickness of each point on the circumference of the gear must be the same to meet the requirements of the standard gear. At present, the detection of gear tooth thickness mainly relies on the operator to use a caliper to take points on the circumference of the gear for segmented testing, and then record the measurement data of each point, and then compare the recorded data to determine whether the gear tooth thickness meets the standard. This measurement method that mainly relies on manual measurement and reading of data is difficult to adapt to the needs of large-scale and assembly line assembly, and has low efficiency;
[0003] The announcement number CN 219083993 U discloses a device for detecting the flatness of a planetary gear frame of a reducer, comprising: a support base, a horizontal level and a vertical level are fixedly connected to the upper side wall of the support base and close to the front side, a rotating seat is fixedly connected to the upper side wall of the four corners of the support base; a support frame is fixedly connected to the upper side wall of the support base;
[0004] When in use, the device requires workers to manually load and unload materials when inspecting workpieces. The loading and unloading process is cumbersome and prone to accidental touches, which can cause the device to tilt. As a result, workers need to frequently adjust the angle of the inspection box, resulting in low work efficiency. Therefore, we propose a reducer planetary gear rack flatness detection device. Utility Model Content
[0005] The utility model aims to provide a device for detecting the flatness of a planetary gear rack of a speed reducer, thereby solving the existing problems.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A device for detecting the flatness of a planetary gear rack of a speed reducer comprises a supporting frame, a fixing frame is fixedly installed on the left side of the supporting frame, a detection box is fixedly installed on the top of the fixing frame, an electric telescopic rod is fixedly installed on the top of the detection box, a detection device is fixedly installed on the output end of the electric telescopic rod, a three-jaw chuck is rotatably installed on the inner wall of the bottom of the detection box, mounting frames are provided on the front and rear sides of the supporting frame, a conveyor belt is rotatably installed on the inner side of the mounting frame; an adjusting component, the adjusting component is installed on the supporting frame; and a clamping component, the clamping component is installed on the adjusting component.
[0008] As a further improvement of the above scheme, the adjustment assembly includes a first motor, a screw rod, a sliding box, a second motor, a drive shaft, a connecting rod and an installation box, the first motor is fixedly installed between the inner sides of the support frame, the screw rod is fixedly installed at the output end of the first motor, the sliding box is threadedly installed on the outside of the screw rod, the second motor is fixedly installed on the bottom inner wall of the sliding box, the drive shaft is fixedly installed at the output end of the second motor, the connecting rod is fixedly installed on the outside of the drive shaft, and the installation box is fixedly installed on the other end of the connecting rod.
[0009] As a further improvement of the above scheme, the clamping assembly includes a partition, a clamping block, a third motor, a rotating shaft, a fixed shaft, a bevel gear, a turntable, a connecting rod and a clamping block. The partition is fixedly installed between the inner sides of the installation box, the clamping block is fixedly installed on the left and right sides of the top of the partition, the third motor is fixedly installed on the inner wall of one side of the installation box, the rotating shaft is fixedly installed on the output end of the third motor, the fixed shaft is rotatably installed between the inner sides of the partition, the bevel gear is fixedly installed on the outside of the rotating shaft and the fixed shaft, and the adjacent bevel gears are meshed, the turntable is fixedly installed on the outside of the other end of the fixed shaft, the connecting rod is rotatably installed on the four corners of one side of the turntable, and the clamping block is rotatably installed on the other end of the connecting rod.
[0010] As a further improvement of the above solution, the support frame is L-shaped, a sliding groove is provided on the top of the support frame, and the sliding box is slidably installed between the inner sides of the sliding groove.
[0011] As a further improvement of the above solution, a through slot is provided at the connection between the connecting rod, the driving shaft and the mounting box, and a fixing pin is fixedly installed on the inner side of the through slot.
[0012] By adopting the above technical solution, the connection between the connecting rod, the driving shaft and the mounting box is made tighter, so that the connecting rod is not easily separated from the driving shaft and the mounting box during the rotation process.
[0013] As a further improvement of the above solution, a non-slip rubber pad is provided on one side of the clamping block, and non-slip patterns are provided on one side of the non-slip rubber pad.
[0014] By adopting the above technical solution, the anti-skid rubber pad can easily increase the friction between the clamping block and the workpiece, so that the workpiece is more stable and not easy to fall during the clamping process.
[0015] As a further improvement of the above solution, limiting grooves are provided at four corners of the bottom of the installation box, and the clamping block is slidably installed between the inner sides of the limiting grooves.
[0016] By adopting the above technical solution, the limiting groove can limit the moving range and moving direction of the clamping block, so that the clamping block can slide after being subjected to force.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] (1) The utility model is a device for detecting the flatness of a planetary gear frame of a reducer. By means of an adjusting component, the second motor is controlled to drive the driving shaft to rotate, so that the driving shaft drives the connecting rod to rotate, so that the connecting rod can drive the installation box and the clamped workpiece to move. The first motor is controlled to drive the screw rod to rotate, so that the screw rod can drive the sliding box to move after the rotation, so that the device is more convenient for loading and unloading, so that the staff does not need to operate, so that the machine has a higher degree of automation during the detection process and the machine is not easy to shake;
[0019] (2) The utility model is a device for detecting the flatness of a planetary gear frame of a reducer. Through the provided clamping assembly, when the installation box moves to above the conveyor belt in the loading direction, the third motor is controlled to drive the rotating shaft to rotate, so that the rotating shaft drives the fixed shaft to rotate through the bevel gear after rotation, so that the fixed shaft drives the turntable to rotate, so that the turntable drives multiple connecting rods to move, so that the connecting rod drives the clamping block to move, so that the clamping block clamps the workpiece. When the installation box moves to above the conveyor belt in the unloading direction and above the three-jaw chuck, the clamping block can be controlled to move in the opposite direction for unloading, so that the device does not need to be operated by the staff, so that the work efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 This is a three-dimensional structural schematic diagram of a device for detecting the flatness of a planetary gear rack of a reducer proposed by the utility model;
[0022] Figure 2 It is a partial three-dimensional structural schematic diagram of a device for detecting the flatness of a planetary gear rack of a reducer proposed by the utility model;
[0023] Figure 3 It is a partial three-dimensional structural schematic diagram of a device for detecting the flatness of a planetary gear rack of a reducer proposed by the utility model;
[0024] Figure 4 It is a partial three-dimensional structural schematic diagram of a device for detecting the flatness of a planetary gear rack of a reducer proposed by the utility model;
[0025] Figure 5It is a partial three-dimensional structural schematic diagram of a reducer planetary gear rack flatness detection device proposed by the utility model.
[0026] In the figure: 1. support frame; 2. fixed frame; 3. detection box; 4. electric telescopic rod; 5. detection device; 6. three-jaw chuck; 7. mounting frame; 8. conveyor belt; 9. first motor; 10. screw rod; 11. sliding box; 12. second motor; 13. driving shaft; 14. connecting rod; 15. mounting box; 16. partition; 17. block; 18. third motor; 19. rotating shaft; 20. fixed shaft; 21. bevel gear; 22. turntable; 23. connecting rod; 24. clamping block. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] refer to Figure 1-5 A device for detecting the flatness of a planetary gear frame of a reducer comprises a supporting frame 1, a fixing frame 2 is fixedly installed on the left side of the supporting frame 1, a detecting box 3 is fixedly installed on the top of the fixing frame 2, an electric telescopic rod 4 is fixedly installed on the top of the detecting box 3, a detecting device 5 is fixedly installed on the output end of the electric telescopic rod 4, a three-jaw chuck 6 is rotatably installed on the inner wall of the bottom of the detecting box 3, mounting frames 7 are provided on the front and rear sides of the supporting frame 1, a conveyor belt 8 is rotatably installed on the inner side of the mounting frame 7; an adjusting component, the adjusting component is installed on the supporting frame 1; a clamping component, the clamping component is installed on the adjusting component.
[0029] In this embodiment, the adjustment component includes a first motor 9, a screw rod 10, a sliding box 11, a second motor 12, a drive shaft 13, a connecting rod 14 and an installation box 15. The first motor 9 is fixedly installed between the inner sides of the support frame 1, the screw rod 10 is fixedly installed at the output end of the first motor 9, the sliding box 11 is threadedly installed on the outside of the screw rod 10, the second motor 12 is fixedly installed on the bottom inner wall of the sliding box 11, the drive shaft 13 is fixedly installed at the output end of the second motor 12, the connecting rod 14 is fixedly installed on the outside of the drive shaft 13, and the installation box 15 is fixedly installed at the other end of the connecting rod 14.
[0030] In this embodiment, the clamping assembly includes a partition 16, a clamping block 17, a third motor 18, a rotating shaft 19, a fixed shaft 20, a bevel gear 21, a turntable 22, a connecting rod 23 and a clamping block 24. The partition 16 is fixedly installed between the inner sides of the installation box 15, the clamping block 17 is fixedly installed on the left and right sides of the top of the partition 16, the third motor 18 is fixedly installed on the inner wall of one side of the installation box 15, the rotating shaft 19 is fixedly installed on the output end of the third motor 18, the fixed shaft 20 is rotatably installed between the inner sides of the partition 16, the bevel gear 21 is fixedly installed on the outer side of the rotating shaft 19 and the fixed shaft 20, the adjacent bevel gears 21 are meshed, the turntable 22 is fixedly installed on the outer side of the other end of the fixed shaft 20, the connecting rod 23 is rotatably installed on the four corners of one side of the turntable 22, and the clamping block 24 is rotatably installed on the other end of the connecting rod 23.
[0031] In this embodiment, the support frame 1 is L-shaped, a sliding groove is provided on the top of the support frame 1, and the sliding box 11 is slidably installed between the inner sides of the sliding groove.
[0032] In this embodiment, a through slot is provided at the connection between the connecting rod 14, the driving shaft 13 and the mounting box 15, and a fixing pin is fixedly installed inside the through slot.
[0033] In this embodiment, a non-slip rubber pad is provided on one side of the clamping block 24 , and a non-slip pattern is provided on one side of the non-slip rubber pad.
[0034] In this embodiment, the four corners of the bottom of the installation box 15 are provided with limiting grooves, and the clamping block 24 is slidably installed between the inner sides of the limiting grooves.
[0035] The implementation principle of one embodiment of the present application is: control the second motor 12 to drive the driving shaft 13 to rotate, so that the driving shaft 13 drives the connecting rod 14 to rotate, so that the connecting rod 14 can drive the installation box 15 and the clamped workpiece to move, control the first motor 9 to drive the screw rod 10 to rotate, so that the screw rod 10 can drive the sliding box 11 to move after the rotation, so that the device is more convenient for loading and unloading, so that the staff does not need to operate, so that the machine has a higher degree of automation during the detection process, and the machine is not easy to shake; when the installation box 15 moves to the conveyor belt in the loading direction 8, the third motor 18 is controlled to drive the rotating shaft 19 to rotate, so that the rotating shaft 19 drives the fixed shaft 20 to rotate through the bevel gear 21 after rotation, so that the fixed shaft 20 drives the turntable 22 to rotate, and the turntable 22 drives multiple connecting rods 23 to move, so that the connecting rod 23 drives the clamping block 24 to move, so that the clamping block 24 clamps the workpiece, and when the installation box 15 moves to above the conveyor belt 8 in the unloading direction and above the three-jaw chuck 6, the clamping block 24 can be controlled to move in the opposite direction for unloading, so that the device does not need to be operated by staff, and the work efficiency is higher.
[0036] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0037] The above is a detailed introduction to a reducer planetary gear frame flatness detection device provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A device for detecting the flatness of a planetary gear carrier of a reducer, characterized in that: include: A support frame (1), a fixed frame (2) is fixedly installed on the left side of the support frame (1), a detection box (3) is fixedly installed on the top of the fixed frame (2), an electric telescopic rod (4) is fixedly installed on the top of the detection box (3), a detection device (5) is fixedly installed on the output end of the electric telescopic rod (4), a three-jaw chuck (6) is rotatably installed on the inner wall of the bottom of the detection box (3), and mounting frames (7) are arranged on the front and rear sides of the support frame (1), and a conveyor belt (8) is rotatably installed on the inner side of the mounting frame (7); An adjustment assembly, the adjustment assembly being mounted on the support frame (1); A clamping assembly is mounted on the adjusting assembly.
2. A device for detecting flatness of a planetary gear carrier of a reducer according to claim 1, characterized in that: The adjustment assembly comprises a first motor (9), a screw rod (10), a sliding box (11), a second motor (12), a drive shaft (13), a connecting rod (14) and an installation box (15), wherein the first motor (9) is fixedly mounted between the inner sides of the support frame (1), the screw rod (10) is fixedly mounted at the output end of the first motor (9), the sliding box (11) is threadedly mounted on the outer side of the screw rod (10), the second motor (12) is fixedly mounted on the bottom inner wall of the sliding box (11), the drive shaft (13) is fixedly mounted on the output end of the second motor (12), the connecting rod (14) is fixedly mounted on the outer side of the drive shaft (13), and the installation box (15) is fixedly mounted on the other end of the connecting rod (14).
3. The device for detecting the flatness of a planetary gear carrier of a reducer according to claim 1, characterized in that: The clamping assembly comprises a partition (16), a clamping block (17), a third motor (18), a rotating shaft (19), a fixed shaft (20), a bevel gear (21), a rotating disk (22), a connecting rod (23) and a clamping block (24); the partition (16) is fixedly mounted between the inner sides of the installation box (15); the clamping block (17) is fixedly mounted on the left and right sides of the top of the partition (16); the third motor (18) is fixedly mounted on the inner wall of one side of the installation box (15); the rotating shaft (19) is fixedly mounted on the inner wall of the installation box (15); The rotating shaft (19) and the fixed shaft (20) are fixedly mounted on the output end of the third motor (18); the fixed shaft (20) is rotatably mounted between the inner sides of the partition (16); the bevel gear (21) is fixedly mounted on the outer sides of the rotating shaft (19) and the fixed shaft (20); adjacent bevel gears (21) are meshed with each other; the rotating disk (22) is fixedly mounted on the outer side of the other end of the fixed shaft (20); the connecting rod (23) is rotatably mounted on the four corners of one side of the rotating disk (22); and the clamping block (24) is rotatably mounted on the other end of the connecting rod (23).
4. A device for detecting flatness of a planetary gear carrier of a reducer according to claim 2, characterized in that: The support frame (1) is in an L-shape, a sliding groove is provided on the top of the support frame (1), and the sliding box (11) is slidably installed between the inner sides of the sliding groove.
5. The device for detecting the flatness of a planetary gear carrier of a reducer according to claim 2, characterized in that: A through slot is provided at the connection between the connecting rod (14), the driving shaft (13) and the installation box (15), and a fixing pin is fixedly installed inside the through slot.
6. The device for detecting the flatness of a planetary gear carrier of a reducer according to claim 3, characterized in that: A non-slip rubber pad is provided on one side of the clamping block (24), and non-slip lines are provided on one side of the non-slip rubber pad.
7. The device for detecting the flatness of a planetary gear carrier of a reducer according to claim 3, characterized in that: The four corners of the bottom of the installation box (15) are provided with limiting grooves, and the clamping block (24) is slidably installed between the inner sides of the limiting grooves.
Citation Information
Patent Citations
Speed reducer gear end face flatness detection device
CN219083993U