Pressure pipeline detection device
By designing a pressure pipeline detection device including a fixed box, jaw, rotating mechanism and telescopic mechanism, the problem of inability to effectively detect the maximum pressure upper limit and use limitations of metal pipes in the prior art is solved, and efficient detection of pipes of different diameters is achieved, and the accuracy and practicality of the detection are improved.
Patent Information
- Application Number
- CN202421091734.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing pressure pipeline detection device cannot effectively detect the maximum pressure upper limit of metal pipes, and the equipment usage limitations are relatively large, making it difficult to adapt to pipeline inspection of different diameters.
A pressure pipeline detection device including a fixing box, a pipe body, a jaw, a rotating mechanism and a telescopic mechanism are designed. The jaws are moved simultaneously through the rotating mechanism to clamp the pipe body; the telescopic mechanism uses hydraulic cylinders and electronic mechanisms to apply pressure to the pipe body, and monitors the pressure value in real time.
It realizes effective detection of the maximum pressure upper limit of metal pipes, eliminates the limitations of equipment use, can adapt to pipeline inspection of different diameters, and improves the accuracy and practicality of the inspection.
Smart Images

Figure CN222762007U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to pressure pipeline detection, in particular to a pressure pipeline detection device. Background Art
[0002] The pressure pipeline detection device is used to detect the maximum pressure value that the pipeline can withstand, so as to judge the safety performance of the pipeline.
[0003] The utility model patent with announcement number CN220508675U discloses a pressure pipeline detection device, which belongs to the technical field related to pressure pipeline detection devices, and solves the problem that in the use of the pressure pipeline detection device in the prior art, the distance between the upper and lower pressure measuring pipes is relatively close, and the pipe to be tested needs to be bent, which limits the detection of the pipe, resulting in the pressure pipeline detection device can only detect pipes with good flexibility. If it is actually used on site, it is necessary to prepare pressure pipeline detection devices of different specifications, which reduces the utilization rate of the pressure pipeline detection device and causes the pressure pipeline detection device to have limitations in use. The device includes a square frame and a straight pipe, and the top front notch of the square frame is aligned with the straight pipe. The outer wall of the straight pipe is fixedly connected, the inner wall of the straight pipe is connected with a control structure, the rear end face of the straight pipe is connected with a gas storage structure, the four corners of the bottom of the square frame are respectively fixedly connected to the top of the roller, and the rear of the bottom of the inner wall of the square frame is fixedly connected with a second gas storage tank. The handle in the control structure drives the screw to rotate forward through the second vertical plate, thereby cooperating with the first vertical plate to drive the bent pipe to move forward, and then the rear of the pipe to be tested is threadedly connected with the second threaded pipe, and then the handle drives the screw to rotate in the opposite direction to move the bent pipe backward, and at the same time rotates the first threaded pipe to make the first threaded pipe threadedly connected with the front of the outer wall of the pipe to be tested, thereby improving the utilization rate of the pressure pipeline detection device and eliminating the use limitations of the pressure pipeline detection device.
[0004] However, the above patent still has shortcomings: although the patent can detect the air pressure that the pressure pipeline can withstand, it cannot detect the pressure value that the pressure pipeline as a whole can withstand. The air pressure that a general metal pipeline can withstand is relatively large, and the maximum upper limit of the pressure that the pipeline can withstand may not be detected by inflating the inside of the pipeline. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a pressure pipeline detection device to solve the problem mentioned in the above background technology that the general metal pipeline can withstand a large air pressure and the maximum upper limit of the pressure that the pipeline can withstand may not be detected by inflating the inside of the pipeline.
[0006] The technical solution of the utility model is:
[0007] A pressure pipeline detection device comprises: a base plate, a gantry is arranged on the top of the base plate; a fixed box is arranged inside the gantry, the fixed box is fixedly connected to the base plate, a pipeline body is arranged at the top center of the fixed box, six claws are evenly arranged on the outer surface of the pipeline body, and the claws are all slidably connected to the fixed box; a rotating mechanism for controlling the claws to position and fix the pipeline body is arranged inside the fixed box; a telescopic mechanism for detecting the bearing pressure of the pipeline body is arranged on the top of the gantry.
[0008] Preferably, the rotating mechanism includes: a flat screw disk is rotatably connected inside the fixed box, a first bevel gear is fixedly connected to the bottom of the flat screw disk, and a second bevel gear is meshed with one side of the first bevel gear; a motor is provided on the side of the second bevel gear away from the first bevel gear, the motor is fixedly connected to the fixed box, and the second bevel gear is fixed to the outer surface of the output end of the motor.
[0009] Preferably, the telescopic mechanism includes: a hydraulic cylinder is fixedly connected to the top of the gantry, the telescopic end of the hydraulic cylinder passes through the gantry and extends to the lifting block, and both sides of the lifting block are rotatably connected to linkage rods via a first rotating shaft; the end of the linkage rod away from the first rotating shaft is rotatably connected to a first pressure rod and a second pressure rod via a second rotating shaft, the top end of the first pressure rod is rotatably connected to a first connecting frame via a third rotating shaft, the first connecting frame is fixedly connected to the gantry, the bottom end of the second pressure rod is rotatably connected to a second connecting frame via a fourth rotating shaft, and the second connecting frame is fixedly connected to the lifting plate; an electronic mechanism for detecting the pressure value borne by the pipeline body is provided in the middle of the lifting plate.
[0010] Preferably, the electronic mechanism includes: a force column slidably connected at the center of the lifting plate, a pressure sensor is arranged on the top of the force column, and the detection end of the pressure sensor is adapted to the force column; a spring is arranged between the force column and the lifting plate, the spring is sleeved on the outer surface of the force column, the pressure sensor is electrically connected to a controller, and the controller is fixed to one side of the gantry.
[0011] Preferably, both sides of the lifting plate are fixedly connected with sliding sleeves, the interior of the sliding sleeves are slidably connected with sliding rods, and both ends of the sliding rods are fixedly connected to the base plate and the gantry, respectively.
[0012] Preferably, the clamping claw includes a moving block, a two-way stepped positioning claw, a limit block, a hexagon socket bolt and a damping pad; the top of the moving block is fixedly connected to the limit block, the outer surface of the limit block is sleeved with a two-way stepped positioning claw, both sides of the two-way stepped positioning claw are provided with hexagon socket bolts, the hexagon socket bolts penetrate the two-way stepped positioning claw and extend to the moving block, the hexagon socket bolts are threadedly connected to the moving block, and damping pads are provided on both sides of the two-way stepped positioning claw, and the damping pads are respectively fixedly connected to the two-way stepped positioning claws.
[0013] Preferably, the fixed box is fixedly connected with two limit slide bars near the moving block, and slide grooves are provided on both sides of the moving block, and the moving block is slidably connected with the limit slide bars through the slide grooves.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] Firstly, the utility model can monitor the pressure value of the pipeline body while continuously applying pressure to the cross section of the pipeline body through the cooperation of the fixed box, the pipeline body, the claws, the rotating mechanism and the telescopic mechanism. When the pipeline body is deformed, the maximum pressure value that the pipeline body can withstand is reached, which solves the problem that the air pressure that general metal pipelines can withstand is relatively large, and the maximum upper limit of the pressure that the pipeline can withstand may not be detected by inflating the inside of the pipeline.
[0016] Secondly, the cooperation of the fixing box, the pipe body, the clamping claws and the rotating mechanism of the utility model can fix pipe bodies of different diameters, greatly increasing the range of pipe bodies that can be used by the detection device and improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the pressure pipeline detection device of the utility model;
[0018] Figure 2 For the utility model Figure 1 The enlarged structural diagram at A in the middle;
[0019] Figure 3 This is a schematic diagram of the rotating mechanism structure of the utility model;
[0020] Figure 4 For the utility model Figure 3 The enlarged structural diagram at B in the middle;
[0021] Figure 5 This is a schematic diagram of the telescopic mechanism structure of the utility model;
[0022] Figure 6 It is a schematic diagram of the claw structure of the utility model.
[0023] In the figure:
[0024] 1. Base plate; 2. Gantry; 3. Fixed box; 4. Pipe body; 5. Claw; 6. Rotating mechanism; 7. Telescopic mechanism; 8. Flat screw disk; 9. First bevel gear; 10. Second bevel gear; 11. Motor; 12. Hydraulic cylinder; 13. Lifting block; 14. First rotating shaft; 15. Linking rod; 16. Second rotating shaft; 17. First pressure rod; 18. Second pressure rod; 19. Third rotating shaft; 20. First connecting frame; 21. Fourth rotating shaft; 22. Second connecting frame; 23. Lifting plate; 24. Electronic mechanism; 25. Force column; 26. Pressure sensor; 27. Spring; 28. Controller; 29. Sliding sleeve; 30. Sliding rod; 31. Moving block; 32. Two-way stepped positioning claw; 33. Limiting block; 34. Hexagon socket bolt; 35. Damping pad; 36. Limiting slide bar. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figures 1 to 6 The utility model describes the above technical solution in detail through the following embodiments:
[0027] A pressure pipeline detection device comprises: a base plate 1, a gantry 2 is arranged on the top of the base plate 1; a fixed box 3 is arranged inside the gantry 2, the fixed box 3 is fixedly connected to the base plate 1, a pipeline body 4 is arranged at the top center of the fixed box 3, six claws 5 are evenly arranged on the outer surface of the pipeline body 4, and the claws 5 are all slidably connected to the fixed box 3; a rotating mechanism 6 for controlling the claws 5 to position and fix the pipeline body 4 is arranged inside the fixed box 3; a telescopic mechanism 7 for detecting the bearing pressure of the pipeline body 4 is arranged on the top of the gantry 2, the user places the pipeline body 4 to be detected at the top center of the fixed box 3, and then controls the claws 5 to clamp the pipeline body 4 through the rotating mechanism 6, and then detects the pressure value that the pipeline body 4 can withstand through the telescopic mechanism 7.
[0028] like Figure 3As shown, the rotating mechanism 6 includes: a flat screw disk 8 is rotatably connected inside the fixed box 3, a first bevel gear 9 is fixedly connected to the bottom of the flat screw disk 8, and a second bevel gear 10 is meshed with one side of the first bevel gear 9; a motor 11 is provided on the side of the second bevel gear 10 away from the first bevel gear 9, the motor 11 is fixedly connected to the fixed box 3, and the second bevel gear 10 is fixed to the outer surface of the output end of the motor 11, and the motor 11 is started, and the output end of the motor 11 drives the second bevel gear 10, the second bevel gear 10 drives the first bevel gear 9, and the first bevel gear 9 drives the flat screw disk 8 to rotate, and the flat screw disk 8 rotates while driving the claws 5, so that the six claws 5 move synchronously toward the pipe body 4, and then clamp the pipe body 4.
[0029] like Figure 5 As shown, the telescopic mechanism 7 includes: a hydraulic cylinder 12 is fixedly connected to the top of the gantry 2, and the telescopic end of the hydraulic cylinder 12 passes through the gantry 2 and extends to the lifting block 13. Both sides of the lifting block 13 are rotatably connected to the linkage rod 15 through the first rotating shaft 14; the end of the linkage rod 15 away from the first rotating shaft 14 is rotatably connected to the first pressure rod 17 and the second pressure rod 18 through the second rotating shaft 16, and the top of the first pressure rod 17 is rotatably connected to the first connecting frame 20 through the third rotating shaft 19, and the first connecting frame 20 is fixedly connected to the gantry 2, and the bottom end of the second pressure rod 18 is rotatably connected to the second connecting frame 22 through the fourth rotating shaft 21, and the second connecting frame 22 is fixedly connected to the lifting plate 23; the middle of the lifting plate 23 The part is provided with an electronic mechanism 24 for detecting the pressure value borne by the pipeline body 4. The hydraulic cylinder 12 is started, and the telescopic end of the hydraulic cylinder 12 extends outward to push the lifting block 13 to descend. The lifting block 13 drives the first rotating shaft 14 while descending. The first rotating shaft 14 pushes one end of the linkage rod 15, so that the other end of the linkage rod 15 pushes the first pressure rod 17 through the second rotating shaft 16. The first pressure rod 17 rotates inside the first connecting frame 20 through the third rotating shaft 19 and presses down the second pressure rod 18 through the second rotating shaft 16. The second pressure rod 18 presses down the second connecting frame 22 through the fourth rotating shaft 21. The second connecting frame 22 drives the lifting plate 23, and the lifting plate 23 applies pressure to the pipeline body 4 through the electronic mechanism 24.
[0030] like Figure 5As shown, the electronic mechanism 24 includes: a force column 25 is slidably connected at the center of the lifting plate 23, a pressure sensor 26 is arranged on the top of the force column 25, and the detection end of the pressure sensor 26 is adapted to the force column 25; a spring 27 is arranged between the force column 25 and the lifting plate 23, the spring 27 is sleeved on the outer surface of the force column 25, the pressure sensor 26 is electrically connected to the controller 28, and the controller 28 is fixed on one side of the gantry 2. When the force column 25 contacts the pipeline body 4, the lifting plate 23 drives the pressure sensor 26 to continue to move downward, so that the top of the force column 25 contacts the detection end of the pressure sensor 26, so as to achieve the purpose of detecting the pressure value applied by the force column 25 to the pipeline body 4, and transmit the detection data to the inside of the controller 28. When the pipeline body 4 is deformed, the user observes the maximum value of the pressure through the controller 28, and the maximum pressure value that the pipeline body 4 can withstand can be obtained.
[0031] like Figure 1 and Figure 5 As shown, both sides of the lifting plate 23 are fixedly connected with sliding sleeves 29, and the interior of the sliding sleeves 29 is slidably connected with sliding rods 30. The two ends of the sliding rods 30 are respectively fixedly connected to the base plate 1 and the gantry 2, which can limit the lifting plate 23 so that the lifting plate 23 can perform vertical lifting and lowering movements.
[0032] like Figure 6 As shown, the claw 5 includes a moving block 31, a two-way stepped positioning claw 32, a limiting block 33, a hexagon socket bolt 34 and a damping pad 35; the top of the moving block 31 is fixedly connected to the limiting block 33, the outer surface of the limiting block 33 is sleeved with a two-way stepped positioning claw 32, both sides of the two-way stepped positioning claw 32 are provided with a hexagon socket bolt 34, the hexagon socket bolt 34 penetrates the two-way stepped positioning claw 32 and extends to the moving block 31, the hexagon socket bolt 34 is threadedly connected to the moving block 31, and damping pads 35 are provided on both sides of the two-way stepped positioning claw 32, and the damping pads 35 are respectively fixedly connected to the two-way stepped positioning claw 32, the user can unscrew the hexagon socket bolt 34, turn the two-way stepped positioning claw 32 in direction, and then sleeve it on the outer surface of the limiting block 33, and finally fix it to the moving block 31 through the hexagon socket bolt 34, which greatly increases the maximum value range of the diameter of the pipe body 4 that can be clamped by the device and improves practicality.
[0033] like Figure 2 and Figure 4 As shown, two limit slide bars 36 are fixedly connected to the fixed box 3 near the moving block 31, and sliding grooves are provided on both sides of the moving block 31. The moving block 31 is slidingly connected to the limit slide bars 36 through the sliding grooves, and the moving block 31 can be limited, so that the moving block 31 and the fixed box 3 are slidingly connected.
[0034] Working principle: the user places the pipe body 4 to be inspected at the top center of the fixed box 3, and then starts the motor 11. The output end of the motor 11 drives the second bevel gear 10, the second bevel gear 10 drives the first bevel gear 9, and the first bevel gear 9 drives the flat screw plate 8 to rotate. The flat screw plate 8 rotates while driving the claws 5, so that the six claws 5 move synchronously toward the pipe body 4, and then clamp the pipe body 4, and then start the hydraulic cylinder 12. The telescopic end of the hydraulic cylinder 12 extends outward, pushing the lifting block 13 down. The lifting block 13 descends while driving the first rotating shaft 14. The first rotating shaft 14 pushes one end of the linkage rod 15, so that the other end of the linkage rod 15 pushes the first pressure rod 17 through the second rotating shaft 16. The first pressure rod 17 passes through the first pressure rod 17. While the three-axis 19 rotates inside the first connecting frame 20, it presses down the second pressure rod 18 through the second axis 16. The second pressure rod 18 presses down the second connecting frame 22 through the fourth axis 21. The second connecting frame 22 drives the lifting plate 23, and the lifting plate 23 drives the force column 25. When the force column 25 contacts the pipeline body 4, the lifting plate 23 drives the pressure sensor 26 to continue to move downward, so that the top of the force column 25 contacts the detection end of the pressure sensor 26, thereby achieving the purpose of detecting the pressure value applied by the force column 25 to the pipeline body 4, and transmitting the detection data to the inside of the controller 28. When the pipeline body 4 is deformed, the user observes the maximum pressure through the controller 28 to obtain the maximum pressure value that the pipeline body 4 can withstand.
[0035] The user can unscrew the hexagon socket bolt 34, reverse the direction of the two-way stepped positioning claw 32, and then put it on the outer surface of the limit block 33, and finally fix it to the moving block 31 through the hexagon socket bolt 34, which greatly increases the maximum value range of the pipe body 4 diameter that can be clamped by the device and improves its practicality.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A pressure pipeline detection device, comprising: A bottom plate (1), wherein a gantry (2) is arranged on the top of the bottom plate (1); The invention is characterized in that a fixed box (3) is arranged inside the gantry (2), the fixed box (3) is fixedly connected to the bottom plate (1), a pipe body (4) is arranged at the top center of the fixed box (3), six claws (5) are evenly arranged on the outer surface of the pipe body (4), and the claws (5) are all slidably connected to the fixed box (3); The fixing box (3) is provided with a rotating mechanism (6) inside thereof for controlling the clamping claws (5) to position and fix the pipe body (4); A telescopic mechanism (7) for detecting the bearing pressure of the pipeline body (4) is arranged on the top of the gantry (2).
2. The pressure pipeline detection device according to claim 1, characterized in that: The rotating mechanism (6) comprises: A flat screw disc (8) is rotatably connected inside the fixed box (3), a first bevel gear (9) is fixedly connected to the bottom of the flat screw disc (8), and a second bevel gear (10) is meshed on one side of the first bevel gear (9); A motor (11) is provided on a side of the second bevel gear (10) away from the first bevel gear (9); the motor (11) is fixedly connected to the fixed box (3); and the second bevel gear (10) is fixed to the outer surface of the output end of the motor (11).
3. The pressure pipeline detection device according to claim 1, characterized in that: The telescopic mechanism (7) comprises: A hydraulic cylinder (12) is fixedly connected to the top of the gantry (2), a telescopic end of the hydraulic cylinder (12) passes through the gantry (2) and extends to a lifting block (13), and both sides of the lifting block (13) are rotatably connected to linkage rods (15) via a first rotating shaft (14); The end of the linkage rod (15) away from the first rotating shaft (14) is rotatably connected to a first pressure rod (17) and a second pressure rod (18) via a second rotating shaft (16); the top end of the first pressure rod (17) is rotatably connected to a first connecting frame (20) via a third rotating shaft (19); the first connecting frame (20) is fixedly connected to the gantry (2); the bottom end of the second pressure rod (18) is rotatably connected to a second connecting frame (22) via a fourth rotating shaft (21); the second connecting frame (22) is fixedly connected to a lifting plate (23); An electronic mechanism (24) for detecting the pressure value borne by the pipeline body (4) is arranged in the middle of the lifting plate (23).
4. The pressure pipeline detection device according to claim 3, characterized in that: The electronic mechanism (24) comprises: A force-applying column (25) is slidably connected to the center of the lifting plate (23), a pressure sensor (26) is arranged on the top of the force-applying column (25), and a detection end of the pressure sensor (26) is adapted to the force-applying column (25); A spring (27) is provided between the force-applying column (25) and the lifting plate (23), and the spring (27) is sleeved on the outer surface of the force-applying column (25). The pressure sensor (26) is electrically connected to a controller (28), and the controller (28) is fixed to one side of the gantry (2).
5. The pressure pipeline detection device according to claim 3, characterized in that: Both sides of the lifting plate (23) are fixedly connected with sliding sleeves (29), the interior of the sliding sleeves (29) is slidably connected with sliding rods (30), and the two ends of the sliding rods (30) are respectively fixedly connected to the bottom plate (1) and the gantry (2).
6. The pressure pipeline detection device according to claim 1, characterized in that: The clamping claw (5) comprises a moving block (31), a two-way stepped positioning claw (32), a limiting block (33), a hexagon socket bolt (34) and a damping pad (35); the top of the moving block (31) is fixedly connected to the limiting block (33); the outer surface of the limiting block (33) is sleeved with a two-way stepped positioning claw (32); both sides of the two-way stepped positioning claw (32) are provided with hexagon socket bolts (34); the hexagon socket bolts (34) penetrate the two-way stepped positioning claw (32) and extend to the moving block (31); the hexagon socket bolts (34) are threadedly connected to the moving block (31); both sides of the two-way stepped positioning claw (32) are provided with damping pads (35); the damping pads (35) are respectively fixedly connected to the two-way stepped positioning claw (32).
7. The pressure pipeline detection device according to claim 6, characterized in that: The fixed box (3) is fixedly connected with two limit slide bars (36) near the moving block (31), and slide grooves are provided on both sides of the moving block (31). The moving block (31) is slidably connected with the limit slide bars (36) via the slide grooves.
Citation Information
Patent Citations
Pressure pipeline detection device
CN220508675U