Outer surface detection device for hardening and tempering fine grinding rod

By designing a polishing rod outer surface detection device including an electromagnetic ultrasonic waveguide probe, a moving plate assembly and a moving brush assembly, the problems of low detection efficiency and misleading signals in the prior art are solved, automated detection and dust cleaning are realized, and the accuracy and reliability of the detection are significantly improved.

CN222762128UActive Publication Date: 2025-04-15QICAI PRECISION IND (WUXI) CO LTD
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Patent Information

Application Number
CN202421146665.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-04-15
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

In the prior art, the detection of the outer surface of the polishing rod requires manual operation of the ultrasonic probe, which is slow and susceptible to human factors, and dust impurities can lead to misleading reflected signals, affecting detection efficiency.

Method used

Design an external surface detection device for tempering and fine grinding rods, including electromagnetic ultrasonic waveguide probe, moving plate assembly and moving brush assembly. The motor drives the screw and moving block to realize the automatic movement and rotation of the polishing rod, and combines the moving brush assembly to drive the cleaning brush to automatically clean up surface dust.

Benefits of technology

The detection of the outer surface of the polishing rod is automated, which improves detection efficiency and accuracy, reduces the influence of human factors, and significantly improves the accuracy and reliability of the detection through the automatic cleaning function.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an outer surface detection device for a hardening and tempering fine grinding rod, which relates to the technical field of automobile fine grinding rod processing and comprises a bottom plate, an electromagnetic ultrasonic guided wave probe is mounted on the upper side of the bottom plate, a first fixing column is fixedly connected to one side of the upper end of the bottom plate, and a second fixing column is fixedly connected to the other side of the upper end of the bottom plate. And one end of the first fixing column is fixedly connected with a first motor. By the adoption of the structure, a polishing stick is placed between the two clamping plates, the movable plate assembly drives the clamping plates to move to clamp and fix the polishing stick, shaking in the moving process is avoided, then the first motor drives the first lead screw to rotate, the moving block on the first lead screw moves under the action of the guide rod, and the polishing stick is clamped and fixed. The movable block drives the polishing stick to move towards the electromagnetic ultrasonic guided-wave probe, the second motor drives the polishing stick to rotate to change the position, detection of the electromagnetic ultrasonic guided-wave probe can be facilitated, time and labor are saved, and the detection efficiency and accuracy are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile fine grinding rod processing, in particular to an outer surface detection device for a quenched and tempered fine grinding rod. Background Art

[0002] Polishing rods are mainly used as piston rods, shock absorber accessories, connecting rods, support rods, rack steering shafts, window worm gears and other components in the manufacturing scenarios of supporting equipment such as automobile motors, differentials, and seats. After the polishing rod is formed, its outer surface needs to be inspected using an electromagnetic ultrasonic waveguide probe. This probe can excite ultrasonic waves through an electromagnetic field in a non-contact situation and guide them to the outer surface of the polishing rod. When the ultrasonic wave propagates on the surface of the material, it will be reflected or scattered when encountering any defects or irregularities. The probe can receive these reflected or scattered ultrasonic signals and convert them into electrical signals for processing and analysis.

[0003] In the prior art, an operator is required to personally hold an ultrasonic probe and perform point-by-point or area-by-area inspection along the surface of the polishing rod. This operation method is not only slow, but also easily leads to a decrease in detection efficiency due to human factors. In addition, excessive dust and impurities attached to the surface of the polishing rod may produce misleading reflection signals, which will be received by the probe and mistakenly interpreted as defects or structural changes inside the polishing rod, affecting the detection efficiency. Utility Model Content

[0004] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide an outer surface detection device for a quenched and tempered fine grinding rod to solve the problems in the background technology.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions:

[0006] 14. The repairing kit for automotive dents, according to claim 13, wherein the two trackbacks are connected along the vertical traverse of the gear train, and the trackbacks are connected along the vertical traverse of the gear train. The trackbacks are connected along the vertical traverse of the gear train, and the trackbacks are connected along the vertical traverse of the gear train.

[0007] As a preferred technical solution, the dynamic brush assembly includes a first gear, the first gear is fixedly connected to one side of the first screw rod, the inner ring of one side of the first gear is connected to a second gear, the second gear is rotatably connected to one side of the fixed ring, one end of the second gear is fixedly connected to a mounting rod on both sides, and the cleaning brush is detachably connected to the mounting rod.

[0008] As a preferred technical solution, an embedding groove is provided inside the fixing ring, an embedding ring is rotatably connected inside the embedding groove, and one side of the embedding ring is fixedly connected to one side of the mounting rod.

[0009] As a preferred technical solution, one end of the mounting rod is fixedly connected with a screw rod, one end of the cleaning brush is provided with a screw groove, and the screw rod is threadedly connected with the screw groove.

[0010] As a preferred technical solution, connecting rods are fixedly connected to both sides of the fixing ring, one end of the connecting rod is fixedly connected to a fixing block, and one end of the fixing block is fixedly connected to one end of the second fixing column.

[0011] As a preferred technical solution, the moving plate assembly includes a third motor, the third motor is fixedly connected to one side of the rotating plate, the output end of the third motor is fixedly connected to a second screw rod, a sliding groove is provided at one end of the rotating plate close to the fixed ring, the second screw rod is rotatably connected to the inside of the sliding groove, the threads on both sides of the second screw rod are oppositely arranged, and the threads on both sides of the second screw rod are connected to a slider, and one end of the slider is fixedly connected to one end of the clamping plate.

[0012] As a preferred technical solution, a spacer is fixedly connected to the interior of the slide groove, and the second screw rod is rotatably connected to the spacer.

[0013] In summary, the utility model mainly has the following beneficial effects:

[0014] First, in the utility model, the polishing rod is placed between two clamping plates, and the clamping plates are driven by the movable plate assembly to move and clamp the polishing rod to prevent shaking during the movement. Then, the first motor drives the first screw rod to rotate, so that the moving block on the first screw rod moves under the action of the guide rod, and the moving block drives the polishing rod to move toward the electromagnetic ultrasonic waveguide probe. The polishing rod can be driven by the second motor to rotate and change its position, so that the electromagnetic ultrasonic waveguide probe can be convenient for detection, saving time and effort, and improving detection efficiency and accuracy.

[0015] Second, in the utility model, when the first screw rotates, it can provide power for the dynamic brush assembly, so that the dynamic brush assembly drives multiple cleaning brushes to rotate simultaneously, and cleans the surface of the polishing rod passing through the fixed ring, which can effectively solve the problem of dust and impurities attached to the polishing rod affecting the detection of the ultrasonic probe, significantly improve the accuracy and reliability of the detection, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the moving plate assembly of the utility model;

[0018] Figure 3 It is a schematic diagram of the connection structure between the cleaning brush and one side of the fixing ring of the utility model;

[0019] Figure 4 This utility model Figure 3 A schematic diagram of the enlarged structure at point A;

[0020] Figure 5 It is a schematic diagram of the connection structure between the cleaning brush and the other side of the fixing ring of the utility model.

[0021] : Illustration numerals: 1, base plate; 2, first fixed column; 3, second fixed column; 4, first motor; 5, first screw rod; 6, moving block; 7, guide rod; 8, moving brush assembly; 81, first gear; 82, second gear; 83, embedded ring; 84, embedded groove; 85, mounting rod; 9, fixed ring; 10, cleaning brush; 11, screw rod; 12, screw groove; 13, connecting rod; 14, fixed block; 15, second motor; 16, rotating plate; 17, moving plate assembly; 171, third motor; 172, second screw rod; 173, slide groove; 174, slider; 175, spacer; 18, clamping plate; 19, electromagnetic ultrasonic guided wave probe. DETAILED DESCRIPTION

[0022] Example

[0023] refer to Figures 1 to 5The outer surface detection device of a tempered fine grinding rod described in this embodiment includes a base plate 1, an electromagnetic ultrasonic waveguide probe 19 is installed on the upper side of the base plate 1, and the electromagnetic ultrasonic waveguide probe 19 is a very mature product in the prior art, which will not be described in detail here. A first fixed column 2 is fixedly connected to one side of the upper end of the base plate 1, and a second fixed column 3 is fixedly connected to the other side of the upper end of the base plate 1. One end of the first fixed column 2 is fixedly connected to a first motor 4, and an output end of the first motor 4 is fixedly connected to a first screw rod 5, and the first screw rod 5 is rotatably connected between the first fixed column 2 and the second fixed column 3. A guide rod 7 is fixedly connected between the first fixed column 2 and the second fixed column 3 and located below the first screw rod 5, and a moving block 6 is threadedly connected to the first screw rod 5, and the moving block 6 It is slidably connected to the guide rod 7, and a fixing ring 9 is fixedly connected to one side of the second fixed column 3 away from the first screw rod 5. A dynamic brush assembly 8 is provided on one side of the fixing ring 9, and a cleaning brush 10 is fixedly connected to one side of the dynamic brush assembly 8. One end of the moving block 6 is fixedly connected to a second motor 15, and an output end of the second motor 15 is fixedly connected to a rotating plate 16, and a moving plate assembly 17 is provided on one side of the rotating plate 16, and a clamping plate 18 is fixedly connected to one side of the moving plate assembly 17. Through the above settings, not only the detection of the electromagnetic ultrasonic guided wave probe 19 becomes more convenient, but also a time-saving and labor-saving operation experience is realized. At the same time, it also has the function of automatic cleaning of dust and impurities, which greatly improves the accuracy and reliability of the detection, and can significantly improve the work efficiency and ensure product quality.

[0024] refer to Figure 1 and Figure 4 The dynamic brush assembly 8 includes a first gear 81, which is fixedly connected to one side of the first screw rod 5, and a second gear 82 is connected to the inner ring of one side of the first gear 81, and the second gear 82 is rotatably connected to one side of the fixed ring 9. Both sides of one end of the second gear 82 are fixedly connected to the mounting rod 85, and the cleaning brush 10 is detachably connected to the mounting rod 85. An embedding groove 84 is provided inside the fixed ring 9, and an embedding ring 83 is rotatably connected to the inside of the embedding groove 84, and one side of the embedding ring 83 is fixedly connected to one side of the mounting rod 85; by setting the dynamic brush assembly 8, the rotation of the first screw rod 5 can drive the first gear 81 to rotate, and the first gear 81 drives the second gear 82 to rotate, thereby driving the mounting rod 85 to rotate, so as to drive multiple cleaning brushes 10 to rotate, clean the surface of the polishing rod, and facilitate the detection of the polishing rod. By fixing the embedding ring 83 on the mounting rod 85, the embedding ring 83 rotates in the embedding groove 84 of the fixed ring 9, so that multiple mounting rods 85 can rotate stably at the same time.

[0025] refer to Figure 4-5A screw 11 is fixedly connected to one end of the mounting rod 85, a screw groove 12 is opened at one end of the cleaning brush 10, and the screw 11 is threadedly connected to the screw groove 12; by fixing the screw 11 on the mounting rod 85, opening the screw groove 12 on the cleaning brush 10, and the screw 11 is threadedly connected to the screw groove 12, the cleaning brush 10 can be removed and replaced.

[0026] refer to Figure 1 Both sides of the fixing ring 9 are fixedly connected with connecting rods 13, one end of the connecting rod 13 is fixedly connected with a fixing block 14, and one end of the fixing block 14 is fixedly connected to one end of the second fixing column 3; by setting the connecting rod 13 and the fixing block 14, the fixing ring 9 can be fixed on the second fixing column 3.

[0027] refer to Figure 2 The moving plate assembly 17 includes a third motor 171, which is fixedly connected to one side of the rotating plate 16. The output end of the third motor 171 is fixedly connected to a second screw rod 172. A slide groove 173 is provided at one end of the rotating plate 16 close to the fixed ring 9. The second screw rod 172 is rotatably connected to the inside of the slide groove 173. The threads on both sides of the second screw rod 172 are arranged oppositely. The two sides of the second screw rod 172 are threadedly connected to a slider 174. One end of the slider 174 is fixedly connected to one end of the clamping plate 18. The slide groove 173 A spacer block 175 is fixedly connected inside, and the second screw rod 172 is rotatably connected to the spacer block 175; by setting the movable plate assembly 17, the third motor 171 is used to drive the second screw rod 172 to rotate in the slide groove 173, so that the two sliders 174 on the surface of the second screw rod 172 slide in the slide groove 173, thereby moving the two clamping plates 18 to clamp and fix the polishing rod so that it can move stably toward the electromagnetic ultrasonic waveguide probe 19, and by fixing the spacer block 175 in the slide groove 173, the moving position of the two clamping plates 18 is limited.

[0028] Principle and advantages of use: The polishing rod is placed between the two clamping plates 18, and the third motor 171 drives the second screw rod 172 to rotate in the slide groove 173, so that the slider 174 on the second screw rod 172 slides in the slide groove 173, and the slider 174 drives the clamping plate 18 to clamp and fix the polishing rod to avoid shaking during the movement, and then the first motor 4 drives the first screw rod 5 to rotate, so that the moving block 6 on the first screw rod 5 moves under the action of the guide rod 7, and the moving block 6 drives the polishing rod to move toward the electromagnetic ultrasonic waveguide probe 19, and the second motor 15 drives the polishing rod By rotating the rod to change its position, the electromagnetic ultrasonic waveguide probe 19 can be used for detection, which saves time and effort and improves detection efficiency and accuracy. When the first screw rod 5 rotates, the rotation of the first screw rod 5 can drive the first gear 81 to rotate, and the first gear 81 drives the second gear 82 to rotate, thereby driving the embedded ring 83 to rotate in the embedded groove 84, so that the multiple mounting rods 85 rotate to drive the multiple cleaning brushes 10 to rotate, and the surface of the polishing rod is cleaned, which can effectively solve the problem of dust and impurities attached to the polishing rod affecting the detection of the ultrasonic probe, and significantly improve the accuracy and reliability of the detection.

Claims

1. A device for detecting the outer surface of a quenched and tempered finely ground rod, comprising a bottom plate (1), characterized in that: An electromagnetic ultrasonic waveguide probe (19) is installed on the upper side of the base plate (1); a first fixing column (2) is fixedly connected to one side of the upper end of the base plate (1); a second fixing column (3) is fixedly connected to the other side of the upper end of the base plate (1); one end of the first fixing column (2) is fixedly connected to a first motor (4); an output end of the first motor (4) is fixedly connected to a first screw rod (5); the first screw rod (5) is rotatably connected between the first fixing column (2) and the second fixing column (3); a guide rod (7) is fixedly connected below the first screw rod (5) between the first fixing column (2) and the second fixing column (3); the first screw rod A movable block (6) is threadedly connected to the upper portion of the second fixed column (3), and the movable block (6) is slidably connected to the guide rod (7); a fixed ring (9) is fixedly connected to the side of the second fixed column (3) away from the first screw rod (5); a movable brush assembly (8) is provided on one side of the fixed ring (9); a cleaning brush (10) is fixedly connected to one side of the movable brush assembly (8); one end of the movable block (6) is fixedly connected to a second motor (15); an output end of the second motor (15) is fixedly connected to a rotating plate (16); a movable plate assembly (17) is provided on one side of the rotating plate (16); and a clamping plate (18) is fixedly connected to one side of the movable plate assembly (17).

2. The outer surface detection device of a quenched and tempered finely ground rod according to claim 1, characterized in that: The dynamic brush assembly (8) comprises a first gear (81), the first gear (81) being fixedly connected to one side of the first screw rod (5), a second gear (82) being connected to an inner ring of one side of the first gear (81), the second gear (82) being rotatably connected to one side of a fixed ring (9), one end of the second gear (82) being fixedly connected to mounting rods (85) on both sides, and the cleaning brush (10) being detachably connected to the mounting rods (85).

3. The outer surface detection device of a quenched and tempered finely ground rod according to claim 2, characterized in that: An embedding groove (84) is provided inside the fixing ring (9), an embedding ring (83) is rotatably connected inside the embedding groove (84), and one side of the embedding ring (83) is fixedly connected to one side of the mounting rod (85).

4. The outer surface detection device of a quenched and tempered finely ground rod according to claim 2, characterized in that: One end of the mounting rod (85) is fixedly connected to a screw rod (11), one end of the cleaning brush (10) is provided with a screw groove (12), and the screw rod (11) is threadedly connected to the screw groove (12).

5. The outer surface detection device of a quenched and tempered finely ground rod according to claim 1, characterized in that: Both sides of the fixing ring (9) are fixedly connected with connecting rods (13), one end of the connecting rod (13) is fixedly connected with a fixing block (14), and one end of the fixing block (14) is fixedly connected with one end of the second fixing column (3).

6. The outer surface detection device of a quenched and tempered finely ground rod according to claim 1, characterized in that: The movable plate assembly (17) comprises a third motor (171), the third motor (171) is fixedly connected to one side of the rotating plate (16), the output end of the third motor (171) is fixedly connected to a second screw rod (172), a sliding groove (173) is provided at one end of the rotating plate (16) close to the fixed ring (9), the second screw rod (172) is rotatably connected inside the sliding groove (173), the threads on both sides of the second screw rod (172) are arranged in opposite directions, the threads on both sides of the second screw rod (172) are connected to a slider (174), and one end of the slider (174) is fixedly connected to one end of the clamping plate (18).

7. The outer surface detection device of a quenched and tempered finely ground rod according to claim 6, characterized in that: A spacer block (175) is fixedly connected inside the slide groove (173), and the second screw rod (172) is rotatably connected to the spacer block (175).