Sterilization device

By setting a rotary spray piece in the sterilization pot, the local overheating problem caused by uneven spraying of hot water in the prior art is solved, and a more uniform disinfection and sterilization effect is achieved.

CN222764693UActive Publication Date: 2025-04-18GUANGXI ZHI ZHONG HE FOODSTUFFS CO LTD
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Patent Information

Application Number
CN202421576655.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-04-18
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing hot water sterilization pot cannot be sprayed evenly when spraying hot water, resulting in excessive local temperature and poor uniformity of disinfection and sterilization.

Method used

A sterilization device including a rotary spray piece is designed. The rotary spray piece consists of the main inlet pipe, a distribution ring, a spray pipe, a spray head and a driving motor. The drive motor drives the spray piece to rotate axially around the pot body in the sterilization pot, so that the hot water is sprayed evenly.

Benefits of technology

The uniform spraying of hot water is achieved, local overheating is avoided, and the uniformity of disinfection and sterilization is significantly improved.

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Abstract

The utility model discloses a sterilization device which comprises a sterilization pot and a heating tank, a rotary spraying piece is arranged in the sterilization pot, the rotary spraying piece comprises a main liquid inlet pipe, a distribution ring, a spraying pipe, a spraying head and a driving motor, the main liquid inlet pipe can rotatably penetrate into the sterilization pot, a driven gear is arranged on the main liquid inlet pipe, a driving gear is arranged on the driving motor, and the spraying head is arranged on the driving gear. One end of the main liquid inlet pipe is connected with a rotary joint, the other end of the main liquid inlet pipe is communicated with the distribution ring, one end of the spray pipe is communicated with the distribution ring, the spray heads are arranged on the spray pipe, the rotary joint is communicated with the heating tank through a hot water pipe, and a hot water pump is arranged on the hot water pipe. Hot water in the heating tank is conveyed into the sterilization pot through the hot water pump for spraying sterilization, and the driving motor drives the main liquid inlet pipe, the distribution ring, the spraying pipe and the nozzle to rotate in the sterilization pot during spraying, so that the hot water can be uniformly sprayed on the surface of a product for comprehensive sterilization, and the uniformity of disinfection and sterilization is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing and production, in particular to a sterilization device. Background Art

[0002] In the process of producing Guiling Gao, after filling, capping and sealing, the product needs to be sterilized in a sterilizer to increase food safety. The sterilizer is also called a sterilization kettle or a sterilizer. According to the different heating media, it is divided into steam sterilizers, electric heating sterilizers and hot water sterilizers. The production of bagged or bowl-packed Guiling Gao products usually adopts a hot water sterilizer for sterilization. When the existing hot water sterilizer is working, the nozzle is fixed to spray to the product surface from one angle, and the hot water cannot be sprayed evenly on the food surface, which can easily cause the local temperature to be too high and the uniformity of disinfection and sterilization is poor. Utility Model Content

[0003] The main purpose of the utility model is to overcome the defects of the above-mentioned background technology and provide a sterilization device.

[0004] To achieve the above-mentioned purpose, the sterilization device proposed in the utility model includes a sterilization pot and a heating tank. A rotating spray component is provided in the sterilization pot, and the rotating spray component includes a main liquid inlet pipe, a distribution ring, a spray pipe, a nozzle and a driving motor. The main liquid inlet pipe can rotate to pass through the back end of the sterilization pot. A driven gear is provided on the side of the main liquid inlet pipe located outside the sterilization pot. A driving gear is provided on the output shaft of the driving motor. The driving gear and the driven gear are meshed and connected. A rotating joint is connected to one end of the main liquid inlet pipe located outside the sterilization pot, and the other end of the main liquid inlet pipe is connected to the distribution ring. One end of the spray pipe is connected to the distribution ring. The nozzles are evenly arranged on the spray pipe. The rotating joint is connected to the heating tank through a hot water pipe, and a hot water pump is provided on the hot water pipe. During spray sterilization, the driving motor drives the active gear to rotate, and the active gear drives the driven gear to rotate synchronously. The driven gear drives the main liquid inlet pipe, distribution ring, spray pipe and nozzle to rotate synchronously around the axial direction of the sterilizer body in the sterilizer, so that hot water can be evenly sprayed on the surface of the product for comprehensive sterilization without causing local overheating, effectively improving the uniformity of disinfection and sterilization.

[0005] To further optimize the technical solution, the bottom of the sterilizer is connected to a reflux pipe, which is connected to the inlet of the hot water pump, and the outlet of the hot water pump is connected to a circulation pipe, which is connected back to the hot water pipe at the inlet of the hot water pump. The hot water sprayed is transported back to the heating tank for heating through the hot water pump to ensure the stability of the sterilization temperature.

[0006] To further optimize the technical solution, the hot water pipe is provided with a first valve, which is arranged in front of the rotary joint, the return pipe is provided with a second valve, which is arranged on the pipe body close to the sterilization end, the circulation pipe is provided with a third valve, and the hot water pipe is also provided with a fourth valve, which is arranged between the circulation pipe and the hot water pipe interface and the return pipe and the hot water pipe interface. During spray sterilization, the first valve and the fourth valve are opened, and the second valve and the third valve are closed. When the hot water is transported back to the heating tank, the second valve and the third valve are opened, and the first valve and the fourth valve are closed.

[0007] To further optimize the technical solution, the return pipe is connected to a cooling water inlet pipe, one end of which is connected to the pipe body of the return pipe, and the other end is connected to the buffer water tank, and a cooling water pump is provided on the cooling water inlet pipe. After the sterilization and heat preservation is completed, the cooling water in the buffer water tank is pumped by the cooling water pump and enters the sterilization pot along the cooling water inlet pipe and the return pipe for cooling.

[0008] To further optimize the technical solution, the top of the sterilizing pot is connected with a cooling water recovery pipe, and the cooling water recovery pipe is connected with an underground water tank. During cooling, the cooling water is circulated and cooled from the bottom to the top, avoiding wasting water resources.

[0009] To further optimize the technical solution, the underground water tank is connected to the cooling water tower through a recycling water pipe, a recycling water pump is provided on the recycling water pipe, and the cooling water tower is connected to the buffer water tank through a cold water pipe. The cooled water is transported to the cooling water tower through the recycling water pump for cooling and cooling, so as to be recycled.

[0010] To further optimize the technical solution, a residual chlorine device is provided on the cold water pipe. The residual chlorine in the cooling water is checked by the residual chlorine device and then added to ensure that the residual chlorine content remains stable.

[0011] To further optimize the technical solution, the buffer water tank is provided with a water supply pipe, which is connected to an external water source. When the natural loss of cooling water is insufficient, cooling water is replenished through the water supply pipe.

[0012] To further optimize the technical solution, the underground water tank is internally divided into a sedimentation tank and a water collection tank, the sedimentation tank is connected to the water collection tank, and one end of the recycled water pipe is connected to the water collection tank. The cooling water is precipitated in the sedimentation tank to reduce foreign matter in the cooling water.

[0013] To further optimize the technical solution, a fifth valve is provided on the cooling water inlet pipe, a sixth valve is also provided on the return pipe, one end of the cooling water inlet pipe is connected to the pipe body between the fifth valve and the sixth valve, a seventh valve is provided on the cooling water recovery pipe, an eighth valve is provided on the return water pipe, a ninth valve is provided on the cold water pipe, and a tenth valve is provided on the water make-up pipe.

[0014] The beneficial effects of the utility model include: the hot water in the heating tank is transported to the sterilizing pot along the hot water pipe, the main liquid inlet pipe, the distribution ring, the spray pipe and the nozzle through the hot water pump, and sprayed onto the surface of the product for sterilization; during spraying, the main liquid inlet pipe, the distribution ring, the spray pipe and the nozzle are driven by the driving motor to rotate around the axial direction of the pot body itself in the sterilizing pot, so that the hot water can be evenly sprayed on the surface of the product for comprehensive sterilization without causing local overheating, thereby effectively improving the uniformity of disinfection and sterilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an overall schematic diagram of the sterilization device in the embodiment of the utility model.

[0016] Figure 2 It is a schematic diagram of a sterilizing pot in an embodiment of the utility model.

[0017] Figure 3 It is a schematic diagram of a rotary spraying member in an embodiment of the utility model.

[0018] Figure 4 It is a schematic diagram of the pipeline connection of the sterilization device in the embodiment of the utility model.

[0019] Figure numerals: 1 sterilizing pot; 2 heating tank; 3 rotating spray part; 301 main liquid inlet pipe; 302 distribution ring; 303 spray pipe; 304 nozzle; 305 driving motor; 306 driven gear; 307 driving gear; 308 rotating joint; 4 hot water pipe; 5 hot water pump; 6 return pipe; 7 circulation pipe; 8 first valve; 9 second valve; 10 third valve; 11 fourth valve; 12 cooling water inlet pipe; 13 buffer water tank; 14 cooling water pump; 15 cooling water recovery pipe; 16 underground water tank; 17 recycled water pipe; 18 cooling water tower; 19 recycled water pump; 20 cold water pipe; 21 residual chlorine device; 22 make-up water pipe; 23 fifth valve; 24 sixth valve; 25 seventh valve; 26 eighth valve; 27 ninth valve; 28 tenth valve. DETAILED DESCRIPTION

[0020] In order to make the technical problems, technical solutions and beneficial effects to be solved by the embodiments of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0021] It should be noted that when a component is referred to as being "fixed to" or "disposed on" another component, it can be directly on the other component or indirectly on the other component. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element. In addition, connection can be used for both fixing and circuit connection.

[0022] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0024] See also Figures 1 to 4In one embodiment, a sterilization device disclosed includes a sterilizing pot 1 and a heating tank 2. A rotating spraying member 3 is provided in the sterilizing pot 1. The rotating spraying member 3 includes a main liquid inlet pipe 301, a distribution ring 302, a spray pipe 303, a nozzle 304 and a driving motor 305. The main liquid inlet pipe 301 is rotatably penetrated into the sterilizing pot 1 along the axis from the back end of the sterilizing pot 1. A driven gear 306 is fixedly sleeved on one side of the main liquid inlet pipe 301 located outside the sterilizing pot 1. A driving gear 307 is provided on the output shaft of the driving motor 305. The driving gear 307 is meshed with the driven gear 306. The main liquid inlet pipe 301 is connected with a rotary joint 308 at one end outside the sterilizing pot 1, and the other end of the main liquid inlet pipe 301 (the end inside the sterilizing pot 1) is connected with the distribution ring 302. One end of the spray pipe 303 is connected with the distribution ring 302. The other end of the rotary joint 308 is connected with the heating tank 2 through a hot water pipe 4. A hot water pump 5 is provided on the hot water pipe 4. Specifically, the sterilizing pot 1 is provided with three, and the heating tank 2 is provided with one. The spray pipe 303 is horizontally connected to one side of the distribution ring 302. There are four spray pipes 303 up and down, left and right. The nozzles 304 are evenly arranged on On the spray pipe 303, the spray direction of the nozzle 304 is toward the axis center of the distribution ring 302. The diameter of the distribution ring 302 corresponds to the inner diameter of the sterilizing pot 1. The driving motor 305 drives the driven gear 306 to rotate back and forth through the driving gear 307, thereby driving the distribution ring 302 to rotate synchronously in the sterilizing pot 1. The spray pipe 303 and the nozzle 304 on the distribution ring 302 also rotate synchronously. In this embodiment, after the product is pushed into the corresponding sterilizing pot 1, the pot cover is closed and the hot water in the heating tank 2 is heated and heated by steam. After the heating temperature reaches the required temperature, the hot water is heated and heated by steam. The pump 5 transports the hot water in the heating tank 2 along the hot water pipe 4, the main liquid inlet pipe 301, the distribution ring 302, the spray pipe 303 and the nozzle 304 to the sterilizer 1 to spray it onto the surface of the product for sterilization. The sterilization temperature is ≥121°C and the temperature is kept warm for ≥45 minutes. During spraying, the main liquid inlet pipe 301, the distribution ring 302, the spray pipe 303 and the nozzle 304 are driven by the driving motor 305 to rotate around the axial direction of the pot body of the sterilizer 1 in the sterilizer 1, so that the hot water can be evenly sprayed on the surface of the product for comprehensive sterilization without causing local overheating, thereby effectively improving the uniformity of disinfection and sterilization.

[0025] In a specific example, a reflux pipe 6 is connected to the bottom of the sterilizer 1, and the reflux pipe 6 is connected to the inlet end of the hot water pump 5. A circulation pipe 7 is connected to the outlet end of the hot water pump 5, and the circulation pipe 7 is connected back to the hot water pipe 4 at the inlet end of the hot water pump 5. The hot water sprayed into the sterilizer 1 contacts the surface of the product, and the temperature decreases and flows to the bottom of the sterilizer 1 and enters the reflux pipe 6, and then is transported back to the heating tank 2 through the hot water pump 5 for heating, ensuring the stability of the sterilization temperature.

[0026] In a specific example, a first valve 8 is provided on the hot water pipe 4, and the first valve 8 is provided in front of the rotary joint 308. A second valve 9 is provided on the return pipe 6, and the second valve 9 is provided on the pipe body near one end of the sterilizing pot 1. A third valve 10 is provided on the circulation pipe 7. A fourth valve 11 is also provided on the hot water pipe 4, and the fourth valve 11 is provided between the interface between the circulation pipe 7 and the hot water pipe 4 and between the interface between the return pipe 6 and the hot water pipe 4. During spray sterilization, the first valve 8 and the fourth valve 11 are opened, and the second valve 9 and the third valve 10 are closed, so that the hot water in the heating tank 2 can be sprayed into the sterilizing pot 1 under the pressure of the hot water pump 5 to sterilize the product; when the hot water in the sterilizing pot 1 needs to be transported back to the heating tank 2, the second valve 9 and the third valve 10 are opened, and the first valve 8 and the fourth valve 11 are closed, so that the hot water can be transported back to the heating tank 2 through the hot water pump 5.

[0027] In a specific example, a cooling water inlet pipe 12 is connected to the return pipe 6, one end of the cooling water inlet pipe 12 is connected to the pipe body of the return pipe 6, and the other end of the cooling water inlet pipe 12 is connected to the buffer water tank 13. A cooling water pump 14 is provided on the cooling water inlet pipe 12. After the heat preservation and sterilization is completed, when the pressure in the sterilizer 1 drops to zero, the product starts to be cooled. At this time, the cooling water in the buffer water tank 13 is pumped by the cooling water pump 14 and enters the sterilizer 1 along the cooling water inlet pipe 12 and the return pipe 6 to cool the product, so that the cooling temperature of the product drops to below 40°C.

[0028] In a specific example, a cooling water recovery pipe 15 is connected to the top of the sterilizing pot 1, and the cooling water recovery pipe 15 is connected to the underground water tank 16. The cooling water enters from the bottom of the sterilizing pot 1 and flows out from the cooling water recovery pipe 15 at the top for circulating cooling, which effectively improves the cooling efficiency, and the cooling water with a certain amount of heat is recovered into the underground water tank 16 for repeated use, avoiding the waste of water resources.

[0029] In a specific example, the underground water tank 16 is connected to the cooling water tower 18 through the recycling water pipe 17. The cooling water tower 18 is set on the roof of the plant. The cooling water tower 18 can be a closed cooling water tower with a flow rate of 100T / h. The recycling water pipe 17 is provided with a recycling water pump 19. The cooling water tower 18 is connected to the buffer water tank 13 through the cold water pipe 20. The cooled water is recovered into the underground water tank 16, and then transported to the cooling water tower 18 for cooling through the recycling water pump 19. The cooled water enters the buffer water tank 13 through the cold water pipe 20 for temporary storage.

[0030] In a preferred embodiment, a residual chlorine device 21 is provided on the cold water pipe 20. The residual chlorine device 21 adopts a CL17sc online total chlorine and residual chlorine tester, which can automatically detect the residual chlorine content in the cooling water and perform chlorination treatment for disinfection.

[0031] In a specific example, a water supply pipe 22 is provided on the buffer water tank 21, and the water supply pipe 22 is connected to an external water source. The external water source is tap water, and cooling water is supplemented through the water supply pipe 22 when cooling water is insufficient.

[0032] In a specific example, a sedimentation tank 1601 and a water collection tank 1602 are separated inside the underground water tank 16, the sedimentation tank 1601 is connected to the water collection tank 1602, and one end of the recycling water pipe 17 is connected to the water collection tank 1602. The cooling water from the sterilizer first enters the sedimentation tank 1601 for sedimentation and then enters the water collection tank 1602, and then is transported to the cooling water tower 18 through the recycling water pipe 17 for cooling and recycling.

[0033] In a specific example, a fifth valve 23 is provided on the cooling water inlet pipe 12, a sixth valve 24 is also provided on the return pipe 6, one end of the cooling water inlet pipe 12 is connected between the pipe body between the fifth valve 23 and the sixth valve 24 on the return pipe 6, a seventh valve 25 is provided on the cooling water recovery pipe 15, an eighth valve 26 is provided on the return water pipe 17, a ninth valve 27 is provided on the cold water pipe 20, and a tenth valve 28 is provided on the water supply pipe 22. When cooling, the sixth valve 24 is closed, and the fifth valve 23 and the second valve 9 corresponding to the bottom of the sterilizing pot 1 are opened. , start the cooling water pump 14, the cooling water pump 14 draws cooling water from the buffer water tank 13, and enters the sterilizer 1 from the bottom of the sterilizer 1 along the cooling water inlet pipe 12 and the return pipe 6 to cool the product. During the cooling process, the corresponding seventh valve 25 is opened at the same time, and the cooled water enters the underground water tank 16 from the cooling water recovery pipe 15; when the water in the underground water tank 16 needs to be cooled, open the eighth valve 26 and the ninth valve 27, start the recycling water pump 19 to transport the water to the cooling water tower 18 for cooling, and after the cooling is completed, return to the buffer water tank 13 for temporary storage.

[0034] The above content is a further detailed description of the utility model in combination with specific / preferred embodiments, and it cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, it can also make several substitutions or modifications to these described embodiments, and these substitutions or modifications should be regarded as belonging to the scope of protection of the utility model. In the description of this specification, the description of the reference terms "an embodiment", "some embodiments", "preferred embodiments", "examples", "specific examples" or "some examples" means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily target the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In the absence of mutual contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples. Although the embodiments of the present invention and their advantages have been described in detail, it should be understood that various changes, substitutions and alterations may be made herein without departing from the scope of protection of the patent application.

Claims

1. A sterilization device, comprising a sterilization pot and a heating tank, characterized in that: A rotating spray component is provided in the sterilizing pot, and the rotating spray component includes a main liquid inlet pipe, a distribution ring, a spray pipe, a nozzle and a driving motor. The main liquid inlet pipe can rotate and pass through the back end of the sterilizing pot. A driven gear is provided on the side of the main liquid inlet pipe located outside the sterilizing pot. A driving gear is provided on the output shaft of the driving motor. The driving gear and the driven gear are meshed and connected. A rotating joint is connected to one end of the main liquid inlet pipe located outside the sterilizing pot, and the other end of the main liquid inlet pipe is connected to the distribution ring. One end of the spray pipe is connected to the distribution ring. The nozzles are evenly arranged on the spray pipe. The rotating joint is connected to the heating tank through a hot water pipe, and a hot water pump is provided on the hot water pipe.

2. The sterilization device according to claim 1, characterized in that: The bottom of the sterilizing pot is connected with a reflux pipe, which is connected to the inlet end of the hot water pump. The outlet end of the hot water pump is connected with a circulation pipe, which is connected back to the hot water pipe at the inlet end of the hot water pump.

3. The sterilization device according to claim 2, characterized in that: The hot water pipe is provided with a first valve, which is arranged in front of the rotary joint; the return pipe is provided with a second valve, which is arranged on the pipe body close to the sterilization end; the circulation pipe is provided with a third valve; the hot water pipe is also provided with a fourth valve, which is arranged between the circulation pipe and the hot water pipe interface and between the return pipe and the hot water pipe interface.

4. The sterilization device according to claim 3, characterized in that: The return pipe is connected with a cooling water inlet pipe, one end of the cooling water inlet pipe is connected to the pipe body of the return pipe, and the other end is connected to the buffer water tank. A cooling water pump is provided on the cooling water inlet pipe.

5. The sterilization device according to claim 4, characterized in that: The top of the sterilizing pot is connected with a cooling water recovery pipe, and the cooling water recovery pipe is connected with an underground water tank.

6. The sterilization device according to claim 5, characterized in that: The underground water tank is connected to the cooling water tower through a recycling water pipe, a recycling water pump is provided on the recycling water pipe, and the cooling water tower is connected to the buffer water tank through a cold water pipe.

7. The sterilization device according to claim 6, characterized in that: The cold water pipe is provided with a residual chlorine device.

8. The sterilization device according to claim 7, characterized in that: The buffer water tank is provided with a water supply pipe, and the water supply pipe is connected to an external water source.

9. The sterilization device according to claim 8, characterized in that :The underground water tank is separated into a sedimentation tank and a water collection tank. The sedimentation tank is connected to the water collection tank, and one end of the recycled water pipe is connected to the water collection tank.

10. The sterilization device according to claim 9, characterized in that: The cooling water inlet pipe is provided with a fifth valve, the return pipe is also provided with a sixth valve, one end of the cooling water inlet pipe is connected to the pipe body between the fifth valve and the sixth valve, the cooling water recovery pipe is provided with a seventh valve, the return water pipe is provided with an eighth valve, the cold water pipe is provided with a ninth valve, and the water supply pipe is provided with a tenth valve.