Wastewater treatment equipment for dyeing process

By designing a wastewater treatment equipment for dyeing processes, using components such as arc filters and motor-driven brushes, the impact of hair impurities in dyeing wastewater on sewage treatment is solved, effective hair filtration and cleaning is achieved, and sewage treatment efficiency and sustainable operation of equipment are improved.

CN222765751UActive Publication Date: 2025-04-18TONGXIANG XINGUANGMING PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202421446231.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-18
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

There are a large amount of hairy impurities in the dyed wastewater, which leads to an increase in the sewage treatment load and affects the treatment effect. The hairy feathers are easily adsorbed on the sewage discharge pipeline to form agglomeration, blocking the equipment, and reducing the treatment efficiency.

Method used

Design a wastewater treatment equipment for dyeing processes, including supporting surfaces, sinks, arc filters, motor-driven brushes, steel brushes and vibrators, etc., filter the hairs in the dyeing wastewater through the filters, and effectively clean and store the hairs through the cooperation of brushes, steel brushes and vibrators.

Benefits of technology

Effectively filter the hairs in dyed wastewater, reduce the load on sewage treatment, prevent hairs from clogging the equipment, maintain the continuous filtering function of the filter, and use the shake-off function of the vibrator to keep the equipment clean and avoid odor generation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses wastewater treatment equipment for a dyeing process, which comprises a supporting surface, and a water tank is arranged on the supporting surface; the filtering mechanism comprises at least one filter screen, and the filter screen is bent in an arc shape and is erected on the water tank; the drainage pipe is arranged above the filter screen and is used for discharging dyeing wastewater to the filter screen; the motor is arranged on the water tank and is coaxial with the filter screen, the output end of the motor is connected with a connecting rod, the connecting rod extends in the radial direction of the output shaft, the end, away from the motor, of the connecting rod is provided with a brush, and the brush extends in parallel in the axial direction of the motor so as to brush and sweep the surface of the filter screen when rotating along with the motor. According to the scheme, through the structure, hairiness existing in dyeing sewage is filtered in time, so that the load of a next procedure after sewage treatment is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to wastewater treatment equipment, in particular to wastewater treatment equipment used in dyeing process. Background Art

[0002] There are a lot of impurities in dyeing wastewater, and these impurities include a lot of hairy impurities. It should be noted that hairy impurities are organic impurities. When entering the subsequent sewage treatment steps, they will be decomposed by bacteria, which will increase the sewage treatment load and affect the treatment effect of biological treatment, chemical treatment and other processes. At the same time, hairy impurities will also be adsorbed on the pipe wall of the sewage pipe in large quantities, and then agglomerate on the pipe wall, and finally block the pipe, filter and other equipment, resulting in reduced sewage treatment efficiency or even failure to proceed normally. Utility Model Content

[0003] The utility model aims to provide a wastewater treatment device for dyeing process, so as to filter the dyeing wastewater in time and reduce the extra burden caused by hairiness in the dyeing wastewater treatment process.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A wastewater treatment device for dyeing process, comprising

[0006] A support surface, wherein a water tank is provided on the support surface;

[0007] A filtering mechanism, the filtering mechanism comprising at least one filter screen, the filter screen being curved in an arc shape and mounted on the water tank;

[0008] A drainage pipe is arranged above the filter screen to discharge the dyeing wastewater onto the filter screen;

[0009] A motor is arranged on the water tank and is coaxial with the filter screen. A connecting rod is connected to the output end of the motor. The connecting rod extends radially along the output shaft. A brush is arranged at the end of the connecting rod away from the motor. The brush extends parallel to the axial direction of the motor so as to brush the surface of the filter screen when rotating with the motor.

[0010] Preferably, the filter mechanism has two layers of coaxially arranged filters, the mesh size of the upper layer of the two coaxially arranged filters is larger than the mesh size of the lower layer, and two brushes are provided on the connecting rod, and the brushes rotate with the brush to brush the corresponding filter surface.

[0011] Preferably, the side of the water tank is also provided with steel brushes corresponding in number to the brushes. After the brushes are turned up to be horizontal, the steel brushes pass through the brushes to sift the feathers on the brushes.

[0012] Preferably, a vibrator is also provided on the side of the steel brush, and the end of the steel brush is drivingly connected to the vibrator.

[0013] Preferably, a storage groove is provided below the steel brush.

[0014] Preferably, a flow channel is provided below the storage tank, the flow channel leads to a water tank, and filter holes are provided at the bottom of the storage tank so that water on the hairiness falling into the storage tank can seep into the flow channel.

[0015] Preferably, a telescopic cylinder is provided at one end of the storage tank, a pressing plate is provided on the telescopic rod of the telescopic cylinder, and the pressing plate is slidably arranged in the storage tank to squeeze the hairiness falling into the storage tank during movement.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. A filter mechanism consisting of an arc-shaped filter screen is set up on the water tank to filter the dyeing wastewater discharged thereon and filter out the hairiness in the dyeing wastewater. At the same time, a brush driven by a motor will sweep the filtered hairiness off the filter mechanism to ensure that the filter screen can continue to maintain its filtering function.

[0018] 2. Set up two layers of filter screens to enhance the filtration intensity of dyeing wastewater.

[0019] 3. The purpose of setting up a steel brush is that when the brush sweeps down the feathers, the feathers will inevitably be tangled on the bristles of the brush. At this time, after the steel needle on the steel brush passes through the flipping brush, the feathers tangled on the brush can be sifted down to keep the brush clean.

[0020] 4. Connect the steel brush to the vibrator to shake off the feathers brushed by the steel brush through vibration to keep the steel brush clean.

[0021] 5. Set up a storage tank to store the feathers shaken off the steel brush to avoid returning to the water tank.

[0022] 6. A flow channel is opened below the storage tank, and through the filter holes set at the bottom of the tank, the sewage adsorbed in the feathers can seep into the flow channel below through the filter holes and finally flow back to the water tank.

[0023] 7. The pressing plate is driven by the telescopic cylinder to move in the storage tank to squeeze the feathers in the storage tank, thereby accelerating the extrusion of moisture adsorbed in the feathers, reducing the humidity of the feathers, and preventing the feathers from deteriorating and producing odor in a humid environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the utility model;

[0025] Figure 2 It is a cross-sectional view of the utility model.

[0026] Reference numerals: 100. Support surface 110. Water tank 120. Storage tank 130. Flow channel 140. Filter hole 200. Filter screen 300. Brush 400. Drain pipe 500. Steel brush 600. Vibrator 700. Telescopic cylinder 800. Pressing plate 900. Connecting rod 1000. Motor. DETAILED DESCRIPTION

[0027] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] like Figure 1 , Figure 2 The wastewater treatment equipment for dyeing process shown in the figure comprises a cement cast support surface 100, on which a water tank 110 is provided to guide the dyeing wastewater. A filtering mechanism is provided on the water tank to filter the hairiness in the dyeing wastewater. Specifically, as Figure 1As shown, the filtering mechanism includes a filter screen 200, which is a metal mesh and is installed in an arc shape above the water tank. At the same time, a drain pipe 400 is installed above the water tank, and the water outlet end of the drain pipe is guided to the top of the filter screen so that the discharged dyeing wastewater can be directly poured onto the filter screen. In addition, a motor 1000 is installed above the water tank, and the output shaft of the motor is coaxially arranged with the filter screen. Figure 1 As shown, a connecting rod 900 extending radially along the output shaft is connected to the output shaft of the motor, and the connecting rod extends to the filter screen. A brush 300 is connected to the end of the connecting rod away from the motor. Figure 1 As shown, the brush extends along the axial direction of the filter so that the bristles of the brush contact the upper surface of the filter. When the brush follows the action of the motor, it can brush the hair filtered by the filter, thereby sweeping the hair on the filter out of the filter, cleaning the filter and ensuring that the filter can continue to filter stably.

[0031] In addition, it should be noted that, based on the above scheme, one filter screen can be increased to two. The two filter screens are distributed in the upper and lower structures and are coaxially arranged. So that after the upper filter screen has filtered, the lower filter screen can also filter the dyed wastewater once. The advantage of this form is that the hairiness in the dyed wastewater can be filtered out as much as possible. It should be noted that in order to improve the filtering efficiency, the mesh size of the upper filter screen can be made larger than the mesh size of the lower filter screen. And adapted to this, in this scheme, there are two brushes. The two brushes are respectively connected to the connecting rod, and it needs to be ensured that while following the movement of the connecting rod, the brush can brush and sweep onto the upper surface of the corresponding filter screen.

[0032] In addition, after a long period of brushing, the bristles of the brush will inevitably become tangled with the filtered feathers, which greatly affects the brushing efficiency of the brush. For this reason, the brush needs to be cleaned regularly. However, it is obviously very inconvenient to shut down the machine. For this reason, it is necessary to design a mechanism that can automatically clean the brush. Specifically, Figure 1 As shown, a steel brush 500 is also provided above the gutter. Specifically, the two steel brushes are arranged on the circular trajectory of the brush movement, so that when the brush moves to the location of the steel brush, the steel needle on the steel brush can be inserted into the bristles of the brush, thereby screening out the hair entangled with the brush.

[0033] However, after the steel brush has been used to clean the hair brush for a period of time, a large amount of hair will inevitably accumulate on the steel brush, thereby affecting the cleaning effect of the steel brush. For this reason, in this solution, a vibrator 600 is considered to be provided, which is connected to the steel brush so that the steel brush can vibrate at a high frequency under the drive of the vibrator. With the high-frequency vibration of the steel brush, the hair on the steel brush can be shaken off by the shaking steel brush, thereby avoiding a large amount of hair accumulation on the steel brush.

[0034] It should also be noted that if the hairs cleaned by the steel brush and the hairs swept from the filter by the brush and directly fall outside the filter cannot be centrally processed, it will inevitably cause sewage to flow across the workshop. For this reason, a storage tank 120 is also provided under the steel brush, and the storage tank is also located on the side of the filter, so that the hairs swept by the brush and falling from the steel brush can fall into the storage tank, so that the filtered hairs can be centrally collected.

[0035] However, it should be noted that if the storage tank does not have a drainage function, the large amount of sewage adsorbed in the feathers will easily cause the feathers to be in a very humid environment. At this time, the feathers, as organic matter, are easily decomposed by microorganisms and produce unpleasant odors. For this reason, a flow channel 130 is also opened below the location of the storage tank, and the drainage end of the flow channel leads to the sink. Filter holes 140 are evenly opened on the bottom of the storage tank to connect the storage tank with the flow channel. At this time, the large amount of dyeing wastewater adsorbed by the feathers placed in the storage tank penetrates into the flow channel through the filter holes due to the effect of gravity, which effectively reduces the water content of the feathers, destroys the decomposition environment of the feathers, and effectively reduces the generation of odors. In addition, the seeping sewage is finally discharged back into the sink and eventually merges with the dyeing sewage.

[0036] Finally, it should be noted that in this solution, a pressing plate 800 can be set in the storage tank 120, and a telescopic cylinder 700 is installed on the support surface, and the telescopic cylinder is located at one end of the storage tank and connected to the pressing plate. The telescopic cylinder is extended at a fixed time to push and squeeze the hair collected in the storage tank into a piece, thereby accelerating the squeezing of sewage in the hair, reducing the humidity of the hair, and preventing the hair from generating odor due to the decomposition of microorganisms in a humid environment.

[0037] Working principle: The drainage pipe receives the dyeing wastewater discharged after dyeing. The dyeing wastewater is poured onto the filter under the guidance of the drainage pipe. The two layers of filter screens filter the dyeing wastewater twice to filter out the hairiness in the dyeing wastewater as much as possible. While filtering the hairiness, the motor also rotates synchronously. As the motor rotates, it drives the brush on the connecting rod to brush through the surface of the filter screen. The hairiness filtered by the filter screen is also swept out of the filter screen by the brush to clean the filter screen. It should be noted that in the process of long-term brushing of the filter screen, it is inevitable that some hairiness will be entangled, which will affect the brushing effect of the brush. At this time, the steel brush set on the side can comb the bristles of the rotating brush to filter out the tangled hairiness on the brush. In addition, the vibrator connected to the steel brush can shake the combed hairiness into the storage tank below to keep the steel brush clean. It should be noted that the existence of the storage tank can collect the cleaned hairiness to prevent the sewage adsorbed in the hairiness from flowing everywhere in the workshop.

[0038] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wastewater treatment device for dyeing process, characterized in that: include A support surface (100), wherein a water tank (110) is provided on the support surface (100); A filtering mechanism, the filtering mechanism comprising at least one filter screen (200), the filter screen (200) being curved in an arc shape and mounted on the water tank (110); A drainage pipe (400) is disposed above the filter screen (200) to discharge dyeing wastewater onto the filter screen (200); The motor (1000) is arranged on the water tank (110) and is coaxial with the filter screen. A connecting rod (900) is connected to the output end of the motor (1000). The connecting rod (900) extends radially along the output shaft. A brush (300) is arranged at the end of the connecting rod (900) away from the motor (1000). The brush (300) extends parallel to the axial direction of the motor (1000) so as to brush the surface of the filter screen when rotating with the motor (1000).

2. A wastewater treatment device for dyeing process according to claim 1, characterized in that: The filter mechanism comprises two layers of coaxially arranged filter screens (200), wherein the mesh size of the filter screen (200) at the upper layer is larger than the mesh size of the filter screen (200) at the lower layer, and two brushes (300) are arranged on the connecting rod (900), wherein the brushes (300) rotate with the corresponding filter screens to brush the corresponding filter screen surfaces.

3. A wastewater treatment device for dyeing process as claimed in claim 2, characterized in that: The water tank (110) is also provided with steel brushes (500) whose number corresponds to the brushes (300). After the brushes (300) are turned up to a horizontal position, the steel brushes (500) pass through the brushes (300) to sieve down the hair feathers on the brushes (300).

4. A wastewater treatment device for dyeing process as claimed in claim 3, characterized in that: A vibrator (600) is also provided on the side of the steel brush (500), and the end of the steel brush (500) is drivingly connected to the vibrator (600).

5. A wastewater treatment device for dyeing process as claimed in claim 4, characterized in that: A storage tank (120) is provided below the steel brush (500).

6. A wastewater treatment device for dyeing process as claimed in claim 5, characterized in that: A flow channel (130) is provided below the storage tank (120), and the flow channel (130) leads to the water tank (110). A filter hole (140) is provided at the bottom of the storage tank (120) so that water falling on the hairiness in the storage tank (120) can seep into the flow channel (130).

7. A wastewater treatment device for dyeing process as claimed in claim 6, characterized in that: A telescopic cylinder (700) is arranged at one end of the storage groove (120), a pressing plate (800) is arranged on the telescopic rod of the telescopic cylinder (700), and the pressing plate (800) is slidably arranged in the storage groove (120) so as to squeeze the hairiness falling into the storage groove (120) during the movement.