Zinc-ash-containing double-shaft humidifying stirrer
By designing a sprinkler that can move and rotate in a humidification mixer, the problem of uneven spraying in the prior art is solved, and uniform humidification of materials is achieved and the mixing effect is improved.
Patent Information
- Application Number
- CN202421637348.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The sprayer of existing humidification mixers is fixedly installed, and the materials cannot be sprayed evenly, resulting in uneven humidification and insufficient humidity, affecting the mixing effect.
A zinc ash-containing double-shaft humidification mixer is designed, and the spraying part is arranged between the moving parts, including a support cross plate, a rotating groove, an annular sliding groove, a connecting cylinder, an annular sliding block, a gear and a sprayer. Through the meshing of the gear and rack, the sprayer remains rotating when moving in a transverse direction, achieving uniform spraying of materials.
Through the lateral movement and rotation of the sprayer, the spray range is expanded, the humidification uniformity and stirring effect of the material are improved, and the uneven and inadequate humidification situations are reduced.
Smart Images

Figure CN222766053U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material humidification and stirring, in particular to a zinc ash-containing double-shaft humidification and stirring machine. Background Art
[0002] The twin-shaft mixer is a mixing equipment widely used in various industrial productions. It specifically utilizes the synchronous rotation of two symmetrical spiral shafts to add water and stir while conveying dry ash and other powdered materials, so as to evenly humidify the dry ash and powdered materials, so as to achieve the purpose of preventing the humidified materials from emitting dry ash and leaking water droplets, thereby facilitating the loading and transportation of the humidified ash or transferring it to other conveying equipment. It is mainly suitable for fly ash or similar materials in thermal power plants, mines and other industries. Its internal shell is mainly composed of plates and steel sections, which are welded and formed in the manufacturing plant and assembled with other components. It is the support of the twin-shaft mixer. The shell is tightly sealed, and there will be no fly ash or ash leakage.
[0003] A plurality of groups of sprayers are installed on the top wall of the existing humidifying mixer, which continuously spray water on the material to humidify the material. However, since the sprayers are fixedly installed inside the machine body, they can only spray the material within the range below them, which may easily cause uneven and insufficient humidification of some materials, affecting the mixing effect of the materials. Utility Model Content
[0004] The utility model aims to provide a zinc ash-containing double-shaft humidifying mixer to solve the problem in the above background technology that since the sprayer is fixedly installed inside the machine body, it can only spray the materials within the range below it, which may easily lead to uneven and insufficient humidification of part of the materials, affecting the stirring effect of the materials.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a zinc ash-containing double-shaft humidifying mixer, comprising a humidifying mixer, a moving part, a water supply part and a spraying part, the spraying part is arranged between adjacent moving parts, and part of the spraying part is connected with the water supply part, the spraying part comprises a supporting cross plate arranged between adjacent moving parts, a plurality of groups of rotating grooves are provided inside the supporting cross plate, and an annular sliding groove is provided on the inner side walls of the plurality of groups of rotating grooves, a connecting cylinder is provided through the inner side of the rotating groove, and the top and bottom ends of the connecting cylinder both extend to the outside of the connecting cylinder, an annular sliding block is fixedly provided around the outer wall of the connecting cylinder, the annular sliding block extends around the end of the connecting cylinder to the inside of the annular sliding groove and slides with the annular sliding groove, a gear is fixedly provided at the top end of the connecting cylinder, a sprayer is fixedly provided at the bottom end of the connecting cylinder, a rack is meshed on the outer side of the gear, and the top end of the rack is fixedly connected to the top wall inside the humidifying mixer.
[0006] By adopting the above technical solution, the sprayer can maintain rotational movement while moving horizontally to spray the material.
[0007] Preferably, the moving part includes a threaded rod rotatably connected to the inner wall of the humidifying mixer, a transmission block is provided around the outer side of the threaded rod, a threaded groove is provided inside the transmission block, the threaded groove is threadedly connected to the threaded rod, and the transmission block is fixedly connected to the end of the adjacent supporting cross plate.
[0008] By adopting the above technical solution, when the water supply part drives the threaded rod to rotate, the threaded rod pushes the transmission block to move laterally inside the humidifying mixer, and the transmission block drives the supporting cross plate to move synchronously.
[0009] Preferably, the water supply part includes a hollow steel pipe fixedly mounted on the inner wall of the humidifying mixer, and a plurality of groups of bellows are fixedly mounted on the outer wall of the hollow steel pipe. The ends of the plurality of groups of bellows away from the hollow steel pipe pass through the interior of the gear and the connecting cylinder, and are rotatably connected to the top wall of the sprayer. A water tank is fixedly mounted on the outer wall of the humidifying mixer.
[0010] By adopting the above technical solution, when the valve is opened, the water stored in the water storage tank is discharged into the interior of the sprinkler through the hollow steel pipe and the bellows.
[0011] Preferably, one end of the hollow steel pipe extends to the outside of the humidifying mixer and is connected to the outer wall of the water tank, the hollow steel pipe is connected to the interior of the water tank, the bellows is connected to the interior of the sprayer, and the bellows is connected to the interior of the hollow steel pipe.
[0012] By adopting the above technical solution, the water resources inside the hollow steel pipe can be discharged into the interior of the corrugated pipe.
[0013] Preferably, the transmission part is arranged on the outer wall of the humidifying mixer, and is connected to the end of the threaded rod extending to the outside of the humidifying mixer for transmission. Part of the stirring mechanism is fixed to the outer wall of the humidifying mixer, and the other part of the stirring mechanism is arranged inside the humidifying mixer for stirring the zinc ash.
[0014] By adopting the above technical solution, both the transmission part and the stirring mechanism can transmit the structure installed inside the humidifying mixer.
[0015] Preferably, the transmission part includes a synchronization component rotatably connected to the outer wall of the humidifying mixer and a driving motor fixedly mounted on the outer wall of the humidifying mixer, one end of the two groups of threaded rods extend to the outside of the humidifying mixer and are fixedly connected to the side wall of the synchronization component, and the output end of the driving motor is fixedly connected to the side of the synchronization component away from the humidifying mixer.
[0016] By adopting the above technical solution, when the drive motor is turned on through the control panel, the output end of the drive motor drives the two sets of synchronous wheels inside the synchronous assembly to rotate.
[0017] Preferably, the stirring mechanism includes a double-axis stirring rod rotatably connected to the inner wall of the humidifying mixer and a double-axis motor box fixedly mounted on the outer wall of the humidifying mixer, one end of the double-axis stirring rod extends into the interior of the double-axis motor box and is fixedly connected to the output end of the double-axis motor box.
[0018] By adopting the above technical solution, when the dual-axis motor box is opened through the control panel, the output end of the dual-axis motor box drives the dual-axis stirring rod to rotate, so that the dual-axis stirring rod stirs the material inside the machine body.
[0019] Preferably, a feed inlet is fixedly provided on the top wall outside the humidifying mixer, and the feed inlet is interconnected with the interior of the humidifying mixer. A discharge port is fixedly provided on the bottom wall outside the humidifying mixer, and the discharge port is interconnected with the interior of the humidifying mixer.
[0020] By adopting the above technical solution, the material is poured into the interior of the humidifying mixer through the material inlet, and the mixed material is discharged from the interior of the humidifying mixer through the material outlet.
[0021] Compared with the prior art, the utility model has the following beneficial effects: the transmission part is opened through the control panel, and the output end of the driving motor drives the synchronous component to rotate. When the synchronous component drives the threaded rod to rotate, the supporting cross plate moves laterally inside the humidifying mixer, and when the supporting cross plate moves, it drives the gear to move, and the gear and the rack are engaged. When the gear rotates, it drives the sprayer to rotate, so that the sprayer can continuously rotate during the movement to spray moisture on the material, which increases the spraying range of the sprayer on the material, and at the same time can make the material evenly moistened, reduce the occurrence of uneven and insufficient humidification of some materials, and improve the stirring effect of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0023] Figure 2 It is a schematic diagram of the cross-sectional top view of the structure of the utility model;
[0024] Figure 3 It is a schematic diagram of the cross-sectional bottom view of the structure of the utility model;
[0025] Figure 4 It is a schematic diagram of the enlarged structure of point A of the utility model;
[0026] Figure 5 It is an enlarged structural diagram of B of the utility model;
[0027] Figure 6 It is a schematic diagram of the cross-sectional structure of the spraying part of the utility model.
[0028] In the figure: 1. humidifying mixer; 2. moving part; 201. threaded rod; 202. transmission block; 203. threaded groove; 3. water supply part; 301. hollow steel pipe; 302. bellows; 303. water storage tank; 4. spraying part; 401. supporting cross plate; 402. rotating groove; 403. annular sliding groove; 404. connecting cylinder; 405. annular sliding block; 406. gear; 407. sprayer; 408. rack; 5. transmission part; 501. synchronization component; 502. driving motor; 6. stirring mechanism; 601. double-axis stirring rod; 602. double-axis motor box; 7. feeding port; 8. discharging port. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] The following is combined with Figure 1-6 The utility model is described in further detail.
[0031] Embodiment 1
[0032] See also Figure 1-6 The utility model provides an embodiment: a zinc ash-containing double-shaft humidifying mixer, comprising a humidifying mixer 1, a moving part 2, a water supply part 3 and a spraying part 4, the moving part 2 comprises a threaded rod 201 rotatably connected to the inner wall of the humidifying mixer 1 through a bearing, one end of the threaded rod 201 extends to the outside of the humidifying mixer 1 and is threadedly connected to a part of the water supply part 3, two groups of threaded rods 201 are provided, and the two groups of threaded rods 201 are symmetrically distributed on the vertical center axis of the humidifying mixer 1, a transmission block 202 is sleeved around the outer side of the threaded rod 201, a thread groove 203 is opened inside the transmission block 202, a part of the threaded rod 201 passes through the inside of the thread groove 203, the thread groove 203 is threadedly connected to the threaded rod 201, and two groups of transmission blocks 202 are provided. When the water supply part 3 drives the threaded rod 201 to rotate, the threaded rod 201 pushes the transmission block 202 to move laterally inside the humidifying mixer 1.
[0033] Embodiment 2
[0034] See also Figure 1-6On the basis of the above-mentioned embodiment, the spraying part 4 of this embodiment includes a supporting transverse plate 401 arranged between two groups of transmission blocks 202, and both ends of the supporting transverse plate 401 are threadedly connected to the side walls of the adjacent transmission blocks 202, so when the transmission blocks 202 move laterally, the transmission blocks 202 drive the supporting transverse plate 401 to move synchronously inside the humidifying mixer 1, and a plurality of groups of rotating grooves 402 are opened inside the supporting transverse plate 401, and the internal shape of the rotating grooves 402 is adapted to the connecting cylinder 404, In order to facilitate the rotation of the connecting cylinder 404, an annular sliding groove 403 is provided on the inner wall of the plurality of rotating grooves 402, a connecting cylinder 404 is provided on the inner side of the rotating groove 402, and the top and bottom ends of the connecting cylinder 404 are extended to the outside of the connecting cylinder 404, the transverse diameter of the rotating groove 402 is slightly larger than the transverse diameter of the connecting cylinder 404, and an annular sliding block 405 is threadedly connected to the outer wall of the connecting cylinder 404, and the annular sliding block 405 is away from the connecting cylinder 404. The end portion of the connecting cylinder 404 extends to the inside of the annular sliding groove 403 and slides with the annular sliding groove 403. The sliding connection structure formed by the annular sliding block 405 and the annular sliding groove 403 can connect the connecting cylinder 404 to the inside of the rotating groove 402 and the connecting cylinder 404 can rotate. The top end of the connecting cylinder 404 is threadedly connected with a gear 406, and the bottom end of the connecting cylinder 404 is threadedly connected with a sprayer 407. The outer side of the gear 406 is meshed with a rack 408. The rack 408 The top end is threadedly connected to the top wall inside the humidifying mixer 1. Therefore, by utilizing the meshing state of the gear 406 and the rack 408, when the supporting horizontal plate 401 drives the connecting cylinder 404 to move, the connecting cylinder 404 drives the gear 406 to move. When the gear 406 and the rack 408 are meshed, the gear 406 is pushed to rotate. When the gear 406 rotates, it drives the sprayer 407 to rotate synchronously, so that the sprayer 407 can maintain the rotation activity while moving horizontally to spray the material.
[0035] Embodiment 3
[0036] See also Figure 1-6On the basis of the above-mentioned embodiment, the water supply part 3 of this embodiment includes a hollow steel pipe 301 threadedly connected to the inner wall of the humidifying mixer 1. The interior of the hollow steel pipe 301 is a hollow structure, so that the water inside the water storage tank 303 can be discharged into the interior of the hollow steel pipe 301. A slot connected to the bellows 302 is opened on the outer wall of the hollow steel pipe 301. A plurality of groups of bellows 302 are threadedly connected to the outer wall of the hollow steel pipe 301. One end of the plurality of groups of bellows 302 away from the hollow steel pipe 301 passes through the gear 406 and the interior of the connecting cylinder 404, and is rotatably connected to the top wall of the sprayer 407 through a sealed bearing. The bellows 302 is connected to the interior of the sprayer 407, and the gear 40 6 and the connecting cylinder 404 are both provided with a through groove adapted to the bellows 302, the outer wall of the humidifying mixer 1 is threadedly connected to a water tank 303, one end of the hollow steel pipe 301 extends to the outside of the humidifying mixer 1 and is connected to the outer wall of the water tank 303, the hollow steel pipe 301 is connected to the inside of the water tank 303, the bellows 302 and the inside of the hollow steel pipe 301 are connected to each other, and a control valve is installed between the hollow steel pipe 301 and the water tank 303. When the valve is opened, the stored water in the water tank 303 is discharged into the interior of the sprayer 407 through the hollow steel pipe 301 and the bellows 302, and the sprayer 407 sprays the material being mixed.
[0037] Embodiment 4
[0038] See also Figure 1-6On the basis of the above-mentioned embodiments, the transmission part 5 of this embodiment includes a synchronous component 501 rotatably connected to the outer wall of the humidifying mixer 1 through a bearing, the synchronous component 501 includes two sets of synchronous wheels and a synchronous belt sleeved on the outer side of the synchronous wheel, a driving motor 502 threadedly connected to the outer wall of the humidifying mixer 1, and the output end of the driving motor 502 is threadedly connected to the side of the synchronous component 501 away from the humidifying mixer 1. A control panel is installed on the outer wall of the humidifying mixer 1, and an external power supply is connected. When the driving motor 502 is turned on through the control panel, the output end of the driving motor 502 drives the two sets of synchronous wheels inside the synchronous component 501 to rotate, one end of the two sets of threaded rods 201 extends to the outside of the humidifying mixer 1, and is threadedly connected to the side wall of the synchronous component 501. When the synchronous component 501 rotates, it drives the two sets of threaded rods 201 to rotate synchronously, and the stirring mechanism 6 includes a double-axis stirring rod 601 rotatably connected to the inner wall of the humidifying mixer 1 through a bearing and a double-axis motor box 602 threadedly connected to the outer wall of the humidifying mixer 1, one end of the double-axis stirring rod 601 extends to the interior of the humidifying mixer 1 and is threadedly connected to the output end of the double-axis motor box 602. When the double-axis motor box 602 is opened through the control panel, the output end of the double-axis motor box 602 drives the double-axis stirring rod 601 to rotate, so that the double-axis stirring rod 601 stirs the material inside the machine body, and a feed port 7 is threadedly connected on the top wall of the outside of the humidifying mixer 1. The feed port 7 is connected to the inside of the humidifying mixer 1, and the material is poured into the inside of the humidifying mixer 1 through the feed port 7. A discharge port 8 is threadedly connected on the bottom wall of the outside of the humidifying mixer 1, and the discharge port 8 is connected to the inside of the humidifying mixer 1. The stirred material is discharged from the inside of the humidifying mixer 1 through the discharge port 8.
[0039] Working principle: First, pour the material to be mixed into the humidifying mixer 1 through the feed port 7, then open the control panel to start the dual-axis motor box 602 and the drive motor 502, and open the water supply control valve of the water storage tank 303, and the water resources in the water storage tank 303 are discharged into the hollow steel pipe 301, the bellows 302 and the sprayer 407, and the sprayer 407 sprays moisture on the material;
[0040] Secondly, the output end of the driving motor 502 drives the synchronous assembly 501 to rotate, and the synchronous assembly 501 drives the two sets of threaded rods 201 to rotate. During the rotation process, the threaded rods 201 drive the transmission block 202 to move horizontally. When the transmission block 202 moves horizontally, it drives the supporting horizontal plate 401 to move, and the supporting horizontal plate 401 drives the connecting cylinder 404 to move horizontally synchronously. During the movement, the gear 406 and the rack 408 are meshed, thereby driving the gear 406 to rotate, so that the gear 406 drives the connecting cylinder 404 and the sprayer 407 to rotate;
[0041] Finally, the sprayer 407 can rotate to spray the material while moving horizontally, thereby increasing the spraying range of the material. After the material is humidified and stirred, the dual-axis motor box 602 and the drive motor 502 are turned off through the control panel, and the control valve of the water tank 303 is closed at the same time, and the sealing door at the bottom of the discharge port 8 is opened, and the material is taken out from the inside of the humidifying mixer 1 through the discharge port 8, and finally the work is completed.
[0042] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A zinc-containing ash double-shaft humidifying mixer, characterized in that: The double-shaft humidifying mixer includes: Wetting mixer; A moving part, the moving part is arranged inside the humidifying mixer; a water supply part, a part of which is arranged inside the humidifying mixer, and another part of which is arranged outside the humidifying mixer; A spraying part, which is arranged between adjacent moving parts, and part of the spraying part is connected with the water supply part; The spraying part includes a supporting horizontal plate arranged between adjacent moving parts, a plurality of groups of rotating grooves are provided inside the supporting horizontal plate, and an annular sliding groove is provided on the inner side walls of the plurality of groups of rotating grooves; A connecting cylinder is provided through the inner side of the rotating groove, and the top and bottom ends of the connecting cylinder both extend to the outside of the connecting cylinder, and an annular sliding block is fixed around the outer wall of the connecting cylinder; The annular sliding block extends from a circumference of the connecting cylindrical end portion to the inside of the annular sliding groove and slides with the annular sliding groove; A gear is fixedly arranged at the top end of the connecting cylinder, a sprayer is fixedly arranged at the bottom end of the connecting cylinder, a rack is meshedly arranged on the outer side of the gear, and the top end of the rack is fixedly connected to the top wall inside the humidifying mixer.
2. A zinc ash-containing double-shaft humidifying mixer according to claim 1, characterized in that: The moving part includes a threaded rod rotatably connected to the inner wall of the humidifying mixer, a transmission block is sleeved around the outer side of the threaded rod, a threaded groove is opened inside the transmission block, the threaded groove is threadedly connected to the threaded rod, and the transmission block is fixedly connected to the end of the adjacent supporting horizontal plate.
3. A zinc ash-containing double-shaft humidifying mixer according to claim 1, characterized in that: The water supply part includes a hollow steel pipe fixed on the inner wall of the humidifying mixer, and a plurality of groups of bellows are fixed on the outer wall of the hollow steel pipe. The ends of the plurality of groups of bellows away from the hollow steel pipe pass through the interior of the gear and the connecting cylinder, and are rotatably connected to the top wall of the sprayer. A water tank is fixed on the outer wall of the humidifying mixer.
4. A zinc ash-containing double-shaft humidifying mixer according to claim 3, characterized in that: One end of the hollow steel pipe extends to the outside of the humidifying mixer and is connected to the outer wall of the water tank. The hollow steel pipe is connected to the interior of the water tank. The bellows is connected to the interior of the sprayer. The bellows is connected to the interior of the hollow steel pipe.
5. The zinc-containing ash double-shaft humidifying mixer according to claim 1, characterized in that: The double-shaft humidifying mixer also includes: A transmission part, which is arranged on the outer side wall of the humidifying mixer and is connected to the end of the threaded rod extending to the outside of the humidifying mixer for transmission; A stirring mechanism, part of which is fixed on the outer wall of the humidifying mixer, and another part of which is arranged inside the humidifying mixer for stirring the zinc ash.
6. A zinc ash-containing double-shaft humidifying mixer according to claim 5, characterized in that: The transmission part includes a synchronization component rotatably connected to the outer wall of the humidifying mixer and a driving motor fixedly mounted on the outer wall of the humidifying mixer. One end of the two groups of threaded rods extends to the outside of the humidifying mixer and is fixedly connected to the side wall of the synchronization component. The output end of the driving motor is fixedly connected to a side of the synchronization component away from the humidifying mixer.
7. The zinc ash double-shaft humidifying mixer according to claim 5, characterized in that: The stirring mechanism includes a double-axis stirring rod rotatably connected to the inner wall of the humidifying mixer and a double-axis motor box fixedly arranged on the outer wall of the humidifying mixer. One end of the double-axis stirring rod extends to the interior of the double-axis motor box and is fixedly connected to the output end of the double-axis motor box.
8. The zinc-containing ash double-shaft humidifying mixer according to claim 1, characterized in that: A feed inlet is fixedly arranged on the top wall outside the humidifying mixer, and the feed inlet is communicated with the interior of the humidifying mixer. A discharge port is fixedly arranged on the bottom wall outside the humidifying mixer, and the discharge port is communicated with the interior of the humidifying mixer.