Device for batching silicon carbide
By designing devices for silicon carbide batching, including crushing components and distribution components, the complexity of the unmilled and manual distribution ratio of silicon carbide raw materials is solved, and the product pass rate and manual operation are improved.
Patent Information
- Application Number
- CN202421665211.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-12
AI Technical Summary
In the existing silicon carbide batching device, the silicon carbide raw materials are not crushed, which affects the product pass rate and requires manual distribution of raw materials, which is complex and cumbersome.
A device including a crushing assembly and a dispensing assembly is designed to crush the silicon carbide raw material through a grinding cylinder and agitator, and the raw material ratio is automatically controlled using a weight sensor.
The complete crushing of silicon carbide raw materials has been achieved, the product pass rate has been improved, manual operation has been reduced, and the raw material distribution process has been simplified.
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Figure CN222766164U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batching systems, and more specifically to a device for batching silicon carbide. Background Art
[0002] Silicon carbide is an inorganic substance made from quartz sand, petroleum coke (or coal coke), sawdust (salt is needed to produce green silicon carbide) and other raw materials through high-temperature smelting in a resistance furnace. Silicon nitride bonded silicon carbide is made by adding industrial silicon powder to silicon carbide aggregate. The silicon powder reacts with nitrogen at high temperature to generate Si3N4, which is tightly combined with silicon carbide particles to form Si3N4 bonded silicon carbide product materials.
[0003] The patent document with publication number CN219482323U in the prior art provides a device for silicon carbide batching, which adds silicon carbide raw materials into a batching box by pulling out a baffle plate on a feed hopper. After the feeding is completed, the baffle plate is plugged into the feed hopper, so that the batching process can be placed in a closed environment to prevent the dust generated during the batching process from splashing around, thereby facilitating the protection of the surrounding working environment. After the feeding, the stirring blades, spiral blades and scraper at one end of the fixed rod on the rotating rod are driven by a motor to rotate, so that the silicon carbide raw materials in the batching box can be batched.
[0004] Although the device has many beneficial effects, the following problems still exist: during the use of the device, there are large particles of silicon carbide raw materials that are not crushed, affecting the product qualification rate; secondly, the use of the device requires manual allocation of the proportions of various raw materials, which is complicated and cumbersome and needs to be improved. In view of this, we propose a device for silicon carbide batching. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] The utility model aims to provide a device for silicon carbide batching to solve the problem in the above background technology that the existing silicon carbide raw materials are not crushed, which affects the finished product and wastes labor.
[0007] 2. Technical solution
[0008] A device for silicon carbide batching comprises a bottom plate, a mixing pool is provided on the top of the bottom plate, vertical plates are provided on both sides of the top of the bottom plate, a fixed frame is provided on the top of the inner wall of the vertical plate, a plurality of crushing components are provided in the fixed frame, the crushing component comprises a rolling drum, a support frame is provided on the top of the rolling drum, a motor is provided inside the support frame, a rotating shaft is provided at the output end of the motor, a plurality of stirring rods are provided on the top of the circumferential outer wall of the rotating shaft, a rolling roller is provided in the middle of the circumferential outer wall of the rotating shaft, a feeding pipe is provided at the bottom of the mixing pool, a feeding port is provided on one side of the top of the mixing pool, two fixed plates are provided in the middle of the inner wall of the vertical plate, a distribution component is provided on the top of the fixed plate, and the motor is electrically connected to an external power supply.
[0009] Preferably, the distribution assembly includes a distribution cylinder, a convex ring is provided on the top of the circumferential outer wall of the distribution cylinder, a weight sensor is provided on the top of the fixed plate at the bottom of the convex ring, a discharge pipe is provided at the bottom of the distribution cylinder, a first discharge valve is provided on the circumferential outer wall of the discharge pipe, and a second discharge valve is provided on the circumferential outer wall of the discharge pipe.
[0010] Preferably, the position of the feed pipe matches the position of the distribution barrel, and the position of the discharge pipe matches the position of the mixing tank.
[0011] Preferably, the inner diameter of the bottom of the grinding cylinder is smaller than the inner diameter of the top of the grinding cylinder, and the inner diameter of the bottom of the distribution cylinder is smaller than the inner diameter of the top of the distribution cylinder.
[0012] Preferably, the top surface of the rolling roller is inclined, and a plurality of the stirring rods are distributed in a circular array.
[0013] Preferably, the first discharge valve and the second discharge valve are both air-locking rotary valves, and the materials of the first discharge valve and the second discharge valve are stainless steel and carbon steel.
[0014] 3. Beneficial effects
[0015] Compared with the prior art, the advantages of the present invention are:
[0016] The utility model places the device for silicon carbide batching at the required position through the bottom plate, fixes the grinding drum through the fixing frame, puts the silicon carbide batching through the feeding port, drives the rotating shaft to rotate by turning on the motor, crushes the large silicon carbide batching into small pieces through the stirring rod, and grinds the silicon carbide batching into the required size through the grinding roller;
[0017] Secondly, the second discharge valve is controlled to open so that the silicon carbide ingredients fall into the distribution cylinder, and the weight of the silicon carbide ingredients is sensed by the weight sensor. After reaching the required proportion, the second discharge valve is controlled to be closed and the first discharge valve is controlled to be opened, so that the silicon carbide ingredients enter the mixing tank according to a certain proportion. The structural design of the utility model has the advantages of thorough crushing, high product qualification rate and reduced labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a partial structural schematic diagram of the utility model;
[0020] Figure 3 It is a partial structural schematic diagram of the utility model;
[0021] Figure 4 It is a schematic cross-sectional view of a part of the structure of the crushing component of the utility model;
[0022] Figure 5 It is a partial structural schematic diagram of the distribution component of the utility model;
[0023] Explanation of the numbers in the figure: 1. bottom plate; 2. mixing tank; 3. vertical plate; 4. fixed frame; 5. crushing assembly; 6. fixed plate; 7. distribution assembly; 12. belt; 501. rolling drum; 502. support frame; 503. motor; 504. rotating shaft; 505. stirring rod; 506. rolling roller; 507. feed pipe; 508. feed inlet; 701. distribution cylinder; 702. convex ring; 703. weight sensor; 704. discharge pipe; 705. first discharge valve; 706. second discharge valve. DETAILED DESCRIPTION
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.
[0026] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0027] See also Figure 1-5 ,The utility model provides a technical solution:
[0028] A device for silicon carbide batching comprises a bottom plate 1, a mixing pool 2 is fixedly arranged on the top of the bottom plate 1, vertical plates 3 are fixedly arranged on both sides of the top of the bottom plate 1, a fixed frame 4 is fixedly arranged on the top of the inner wall of the vertical plate 3, a plurality of crushing components 5 are fixedly arranged in the fixed frame 4, the crushing component 5 comprises a rolling drum 501, a support frame 502 is fixedly arranged on the top of the rolling drum 501, a motor 503 is fixedly arranged inside the support frame 502, a rotating shaft 504 is fixedly arranged on the output end of the motor 503, a plurality of stirring rods 505 are fixedly arranged on the top of the circumferential outer wall of the rotating shaft 504, a rolling roller 506 is fixedly arranged in the middle of the circumferential outer wall of the rotating shaft 504, a feeding pipe 507 is fixedly arranged at the bottom of the mixing pool 2, a feeding port 508 is opened on one side of the top of the mixing pool 2, two fixed plates 6 are fixedly arranged in the middle of the inner wall of the vertical plate 3, a distribution component 7 is fixedly arranged on the top of the fixed plate 6, and the motor 503 is electrically connected to an external power supply. The utility model places the device for silicon carbide batching at the desired position through the bottom plate 1, fixes the grinding drum 501 through the fixing frame 4, puts the silicon carbide batching through the feeding port 508, drives the rotating shaft 504 to rotate by turning on the motor 503, breaks the large pieces of silicon carbide batching into small pieces through the stirring rod 505, and grinds the silicon carbide batching into the desired size through the grinding roller 506.
[0029] Specifically, the distribution assembly 7 includes a distribution barrel 701, a convex ring 702 is fixedly provided at the top of the circumferential outer wall of the distribution barrel 701, a weight sensor 703 arranged at the top of the fixed plate 6 is fixedly provided at the bottom of the convex ring 702, a discharge pipe 704 is fixedly provided at the bottom of the distribution barrel 701, a first discharge valve 705 is fixedly provided at the circumferential outer wall of the discharge pipe 704, and a second discharge valve 706 is fixedly provided at the circumferential outer wall of the discharge pipe 507. The second discharge valve 706 is controlled to be opened to allow the silicon carbide ingredients to fall into the distribution barrel 701, and the weight of the silicon carbide ingredients is sensed by the weight sensor 703. When the desired ratio is reached, the second discharge valve 706 is controlled to be closed, and the first discharge valve 705 is controlled to be opened, so that the silicon carbide ingredients enter the mixing tank 2 according to a certain ratio.
[0030] Further, the position of the feed pipe 507 matches the position of the distribution barrel 701, and the position of the discharge pipe 704 matches the position of the mixing tank 2. The discharge pipe 704 matches the position of the mixing tank 2, so as to facilitate the collection of the processed silicon carbide ingredients.
[0031] It is worth noting that the inner diameter of the bottom of the roller 501 is smaller than the inner diameter of the top of the roller 501, and the inner diameter of the bottom of the distribution tube 701 is smaller than the inner diameter of the top of the distribution tube 701. The roller 501 and the distribution tube 701, both of which have a smaller inner diameter at the bottom than the top, facilitate the concentrated falling of the silicon carbide ingredients.
[0032] It is worth noting that the top surface of the grinding roller 506 is inclined, and the plurality of stirring rods 505 are distributed in a circular array. The grinding roller 506 with an inclined top surface facilitates finer grinding of the silicon carbide ingredients.
[0033] In addition, the first discharge valve 705 and the second discharge valve 706 are both air-locking rotary valves, and the materials of the first discharge valve 705 and the second discharge valve 706 are stainless steel and carbon steel. The first discharge valve 705 and the second discharge valve 706 of the air-locking rotary valve are used to improve the control effect of silicon carbide batching.
[0034] In addition, the circuits, electronic components and modules involved in the utility model are all prior art, and can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to the internal structure and method.
[0035] The device or equipment models involved in this article are as follows:
[0036] The model of motor 503 may be: Y90S-2.
[0037] Working principle: When the device is needed to batch silicon carbide, the staff places the device for silicon carbide batching at the required position through the bottom plate 1, fixes the roller 501 through the fixing frame 4, puts the silicon carbide batching through the feeding port 508, turns on the motor 503 to drive the rotating shaft 504 to rotate, and uses the stirring rod 505 to break the large pieces of silicon carbide batching into small pieces, and grinds the silicon carbide batching into the required size through the grinding roller 506, controls the second discharge valve 706 to open so that the silicon carbide batching falls into the distribution barrel 701, and senses the weight of the silicon carbide batching through the weight sensor 703. After reaching the required ratio, the second discharge valve 706 is controlled to be closed, and the first discharge valve 705 is controlled to be opened, so that the silicon carbide batching enters the mixing tank 2 according to a certain ratio, and the control effect of the silicon carbide batching is improved through the first discharge valve 705 and the second discharge valve 706 of the air lock rotary valve.
[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A device for batching silicon carbide, comprising a base plate (1), characterized in that: A mixing tank (2) is provided on the top of the bottom plate (1), vertical plates (3) are provided on both sides of the top of the bottom plate (1), a fixing frame (4) is provided on the top of the inner wall of the vertical plate (3), a plurality of crushing components (5) are provided in the fixing frame (4), and the crushing components (5) include a roller (501), a support frame (502) is provided on the top of the roller (501), a motor (503) is provided inside the support frame (502), and a rotating shaft (503) is provided at the output end of the motor (503). 4), a plurality of stirring rods (505) are provided at the top of the circumferential outer wall of the rotating shaft (504), a roller (506) is provided in the middle of the circumferential outer wall of the rotating shaft (504), a feeding pipe (507) is provided at the bottom of the mixing tank (2), a feeding port (508) is provided on one side of the top of the mixing tank (2), two fixed plates (6) are provided in the middle of the inner wall of the vertical plate (3), a distribution assembly (7) is provided on the top of the fixed plate (6), and the motor (503) is electrically connected to an external power supply.
2. The device for silicon carbide batching according to claim 1, characterized in that: The distribution assembly (7) includes a distribution barrel (701), a convex ring (702) is provided on the top of the circumferential outer wall of the distribution barrel (701), a weight sensor (703) is provided on the bottom of the convex ring (702) and is arranged on the top of the fixed plate (6), a discharge pipe (704) is provided at the bottom of the distribution barrel (701), a first discharge valve (705) is provided on the circumferential outer wall of the discharge pipe (704), and a second discharge valve (706) is provided on the circumferential outer wall of the discharge pipe (507).
3. The device for silicon carbide batching according to claim 2, characterized in that: The position of the feed pipe (507) matches the position of the distribution tube (701), and the position of the discharge pipe (704) matches the position of the mixing tank (2).
4. The device for preparing silicon carbide according to claim 3, characterized in that: The inner diameter of the bottom of the rolling cylinder (501) is smaller than the inner diameter of the top of the rolling cylinder (501), and the inner diameter of the bottom of the distribution cylinder (701) is smaller than the inner diameter of the top of the distribution cylinder (701).
5. The device for silicon carbide batching according to claim 4, characterized in that: The top surface of the grinding roller (506) is arranged tilted, and the plurality of stirring rods (505) are distributed in a circular array.
6. The device for silicon carbide batching according to claim 5, characterized in that: The first discharge valve (705) and the second discharge valve (706) are both air-locking rotary valves, and the materials of the first discharge valve (705) and the second discharge valve (706) are stainless steel and carbon steel.
Citation Information
Patent Citations
Device for batching silicon carbide
CN219482323U