Solution mixing device for preventing circulating water from freezing
By designing a solution mixing device that prevents circulating water from freezing, the precise proportion and full mixing of the solution is achieved by using the metering chamber, solenoid valve, motor and mixing assembly, the problem of circulating water freezing of the chiller under low temperature conditions is solved, saving costs and improving slice efficiency.
Patent Information
- Application Number
- CN202421637180.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing chiller units are prone to freezing of circulating water under low temperature conditions, resulting in abnormal noise and waste of water resources in the unit, and it is difficult to achieve accurate solution ratio and full mixing.
A solution mixing device that prevents circulating water from freezing is designed, including a mixing chamber, a metering chamber, a solenoid valve, a motor and a mixing assembly. By accurately proportioning and fully mixing a variety of solutions, the circulating water is prevented from freezing.
The precise proportion and full mixing of the circulating water of the chiller unit is achieved, which avoids icing of the circulating water, saves electricity and labor costs, and improves slice efficiency and product packaging capabilities.
Smart Images

Figure CN222766210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chillers, in particular to a solution mixing device for preventing circulating water from freezing. Background Art
[0002] Chillers are mainly used in slicing workshops. They rely on the chiller to provide circulating cold water that is injected into the drum in the slicer, so that the product is cooled into layers on the surface of the drum. The drum passes through a scraper to form a sheet product. In order to improve slicing efficiency and product packaging capabilities, it is necessary to increase the speed of the drum, and the drum needs to provide a lower temperature to meet the needs of rapid cooling. For this reason, we lowered the set temperature of the chiller and found that a small amount of ice crystals appeared in the circulating water, causing abnormal noise from the circulating water pump. In addition, the sliced products are produced intermittently. After shutting down in winter, the circulating water of the chiller must be discharged to prevent the circulating water from freezing and damaging the unit. This not only causes a waste of water resources but also fails to effectively reduce the slicer drum temperature. Therefore, it is very important to design a solution mixing device to prevent circulating water from freezing.
[0003] However, the existing technical solutions have the following defects: it is not convenient to save electricity costs and labor costs, it is difficult to achieve the precise proportioning function of the solution mixing device for preventing circulating water from freezing, and it is not convenient to achieve the full mixing of multiple solutions by the solution mixing device for preventing circulating water from freezing. Therefore, the utility model provides a solution mixing device for preventing circulating water from freezing to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of the utility model is to provide a solution mixing device for preventing circulating water from freezing, so as to solve the problems raised in the above-mentioned background technology that it is not convenient to save electricity costs and labor costs, it is difficult to realize the precise proportioning function of the solution mixing device for preventing circulating water from freezing, and at the same time, it is not convenient to realize the sufficient mixing of multiple solutions by the solution mixing device for preventing circulating water from freezing.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a solution mixing device for preventing circulating water from freezing, comprising a mixing chamber, a support seat is arranged outside the mixing chamber, and the lower end of the support seat is connected to a support frame, and also comprises a connecting block arranged outside the support frame, and the inside of the connecting block is connected to a connecting bolt, the lower end of the mixing chamber is connected to a discharge pipe, and a discharge valve is installed inside the discharge pipe;
[0006] A connecting bolt is arranged on the upper side of the mixing chamber, and a top cover is installed on the outside of the connecting bolt, a metering chamber is arranged on the upper end of the top cover, a material inlet is installed on the upper end of the metering chamber, and a solenoid valve is arranged inside the metering chamber, a motor is installed inside the top cover, and a guide rod is connected to the lower end of the motor, a mixing assembly is arranged on the outside of the guide rod, and the mixing assembly includes a connecting pipe arranged on the outside of the guide rod, a mixing rod is installed on the outside of the connecting pipe, and a mixing block is arranged on the outside of the mixing rod;
[0007] A connecting cylinder is arranged at the outer end of the mixing rod, and a brush head is arranged on the outer side of the connecting cylinder, a positioning rod is connected to the inside of the guide rod, and a positioning block is arranged on the outer side of the positioning rod, a guide plate is installed inside the mixing chamber, and a connecting seat is arranged on the inner side of the guide plate, a fixing bolt is connected to the inside of the connecting seat, and a screen is arranged on the outer side of the fixing bolt, and a limiting seat is installed on the upper side of the screen.
[0008] Preferably, the mixing chamber is relatively snap-fittedly connected to the support seat and the top cover, and the connecting bolt is relatively threadedly connected to the mixing chamber and the top cover.
[0009] Preferably, the connection block is disposed bilaterally symmetrically with respect to a center line of the support frame, and the connection block is threadedly connected to the connection bolt.
[0010] Preferably, the metering chamber is disposed bilaterally symmetrically with respect to the vertical center axis of the top cover.
[0011] Preferably, the guide rod passes through the interior of the connecting tube, and the positioning rod passes through the interior of the connecting tube.
[0012] Preferably, the positioning block is disposed bilaterally symmetrically with respect to a center line of the positioning rod, and the positioning rod is threadedly connected to the positioning block.
[0013] Preferably, the mixing rods are disposed bilaterally symmetrically with respect to a center line of the connecting pipe, and the mixing rods are disposed at equal intervals on the connecting pipe.
[0014] Preferably, the mixing blocks are arranged at equal intervals on the mixing rod.
[0015] Preferably, the connecting seat is relatively snap-fitted to the screen, and the locking bolt is relatively threadedly connected to the connecting seat and the screen.
[0016] Compared with the prior art, the utility model has the following beneficial effects: the solution mixing device for preventing circulating water from freezing is equipped with a metering chamber and a solenoid valve, so that the weighed solutions enter the mixing chamber through the metering chamber. Compared with the traditional technology, the utility model has the function of realizing the precise proportioning of the solution mixing device for preventing circulating water from freezing. At the same time, the installation of a motor and a mixing assembly facilitates the solution mixing device for preventing circulating water from freezing to fully mix the multiple solutions. The specific operation is as follows;
[0017] 1. A support seat and a connecting bolt are provided. The mixing chamber is engaged with the support seat, the support frame is placed on the drum in the slicer, and the connecting bolt inside the connecting block is tightened, so that the connecting block and the drum in the slicer are connected through the connecting bolt, which is convenient for stably placing the solution mixing device for preventing circulating water from freezing;
[0018] 2. It is equipped with a metering chamber and a solenoid valve. After the top cover is connected to the mixing chamber through a connecting bolt, the solenoid valve is opened so that a variety of solutions can enter the mixing chamber through the metering chamber, which saves electricity and labor costs and realizes the precise proportioning function of the solution mixing device to prevent the circulating water from freezing;
[0019] Furthermore, the various solutions inside the mixing chamber are mixed and stirred by means of a mixing rod and a mixing block on the outside of the connecting tube, wherein a brush head on the outside of a connecting tube connected to the outer end of the mixing rod slides in contact with the inner wall of the mixing chamber during rotation, thereby preventing solutions from adhering to the wall, thereby facilitating the full mixing of various solutions by the solution mixing device for preventing circulating water from freezing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the overall structure of the connection between the support frame and the support seat of the utility model;
[0022] Figure 3 This is a schematic diagram of the overall explosion structure of the screen and the connecting seat of the utility model;
[0023] Figure 4 For this utility model Figure 1 Enlarged structural diagram at A in the middle.
[0024] In the figure: 1. mixing chamber; 2. support seat; 3. support frame; 4. connecting block; 5. connecting bolt; 6. discharge pipe; 7. discharge valve; 8. connecting bolt; 9. top cover; 10. metering chamber; 11. inlet; 12. solenoid valve; 13. motor; 14. guide rod; 15. mixing assembly; 1501. connecting pipe; 1502. mixing rod; 1503. mixing block; 16. connecting cylinder; 17. brush head; 18. positioning rod; 19. positioning block; 20. guide plate; 21. connecting seat; 22. fixing bolt; 23. screen; 24. limit seat. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-4 The utility model provides a technical solution: a solution mixing device for preventing circulating water from freezing, comprising a mixing chamber 1, a support seat 2 is arranged outside the mixing chamber 1, and a support frame 3 is connected to the lower end of the support seat 2, and a connecting block 4 is arranged outside the support frame 3, and a connecting bolt 5 is connected inside the connecting block 4, a discharge pipe 6 is connected to the lower end of the mixing chamber 1, and a discharge valve 7 is installed inside the discharge pipe 6;
[0027] A connecting bolt 8 is arranged on the upper side of the mixing chamber 1, and a top cover 9 is installed on the outside of the connecting bolt 8, a metering chamber 10 is arranged on the upper end of the top cover 9, and a feed port 11 is installed on the upper end of the metering chamber 10, and a solenoid valve 12 is arranged inside the metering chamber 10, a motor 13 is installed inside the top cover 9, and a guide rod 14 is connected to the lower end of the motor 13, a mixing assembly 15 is arranged on the outside of the guide rod 14, and the mixing assembly 15 includes a connecting pipe 1501 arranged on the outside of the guide rod 14, a mixing rod 1502 is installed on the outside of the connecting pipe 1501, and a mixing block 1503 is arranged on the outside of the mixing rod 1502;
[0028] A connecting cylinder 16 is arranged at the outer end of the mixing rod 1502, and a brush head 17 is arranged on the outer side of the connecting cylinder 16, a positioning rod 18 is connected to the inside of the guide rod 14, and a positioning block 19 is arranged on the outer side of the positioning rod 18, a guide plate 20 is installed inside the mixing chamber 1, and a connecting seat 21 is arranged on the inner side of the guide plate 20, a fixing bolt 22 is connected to the inside of the connecting seat 21, and a screen 23 is arranged on the outer side of the fixing bolt 22, and a limiting seat 24 is installed on the upper side of the screen 23, the combination constitutes a solution mixing device for preventing circulating water from freezing.
[0029] like Figure 1 , Figure 2 and Figure 3As shown, the mixing chamber 1 is relatively engaged with the support seat 2 and the top cover 9, and the connecting bolt 8 is relatively threadedly connected to the mixing chamber 1 and the top cover 9. The connecting block 4 is symmetrically arranged about the center line of the support frame 3, and the connecting block 4 is relatively threadedly connected to the connecting bolt 5. The metering chamber 10 is symmetrically arranged about the vertical center axis of the top cover 9. The connecting seat 21 is relatively engaged with the screen 23, and the fixing bolt 22 is relatively threadedly connected to the connecting seat 21 and the screen 23. The mixing chamber 1 is engaged with the support seat 2, the support frame 3 is placed on the drum in the slicer, and the connecting bolt 5 inside the connecting block 4 is tightened so that the connecting block 4 is connected to the drum in the slicer through the connecting bolt 5. The circulating water of the chiller is replaced with antifreeze circulating water. The antifreeze agent is ethylene glycol, and the pH buffer component is HAc / NaAc. The amount of equal substances is added, the preservative is sodium nitrite, and the scale inhibitor is HEDP. At the same time, 650 kg of deionized water and 3 kg of ethylene glycol are prepared. 45kg, HAc: 1.52kg, NaAc: 2.08Kg, HEDP: 1.4Kg are poured into the metering chamber 10 respectively. After the top cover 9 is connected to the mixing chamber 1 by the connecting bolt 8, the solenoid valve 12 is opened to allow multiple solutions to enter the interior of the mixing chamber 1 through the metering chamber 10. The antifreeze circulating water can withstand the low temperature of minus 25°C to ensure that it will not freeze when shut down in winter. In addition, scale and corrosion inhibition components and pH buffer components are added to it, which can effectively reduce the erosion of the unit and various components, and there is no need to frequently replace the circulating water. Through the above-mentioned transformation, the circulating water of the chiller can be reduced to minus 10°C. On the basis of ensuring that the product is fully condensed on the drum of the slicer, the drum speed is increased from the original 15r / min to 30r / min, and the slicing efficiency and packaging capacity are increased by more than 85%, which is convenient for saving electricity costs and labor costs, and realizing the precise proportioning function of the solution mixing device to prevent the circulating water from freezing.
[0030] like Figure 1 and Figure 4As shown, the guide rod 14 passes through the interior of the connecting tube 1501, and the positioning rod 18 passes through the interior of the connecting tube 1501, the positioning block 19 is symmetrically arranged about the center line of the positioning rod 18, and the positioning rod 18 and the positioning block 19 are relatively threadedly connected, the mixing rod 1502 is symmetrically arranged about the center line of the connecting tube 1501, and the mixing rod 1502 is arranged at equal intervals on the connecting tube 1501, and the mixing blocks 1503 are arranged at equal intervals on the mixing rod 1502. When a plurality of solutions enter the interior of the mixing chamber 1 from the metering chamber 10, the motor 13 is turned on, and the motor 13 drives the lower end The guide rod 14 rotates, and the guide rod 14 and the connecting tube 1501 are fixedly connected by the positioning rod 18 and the positioning block 19, so that the mixing rod 1502 and the mixing block 1503 outside the connecting tube 1501 mix and stir the various solutions inside the mixing chamber 1, wherein the brush head 17 outside the connecting tube 16 connected to the outer end of the mixing rod 1502 slides in contact with the inner wall of the mixing chamber 1 during rotation to avoid the situation where the solution hangs on the wall, thereby facilitating the full mixing of various solutions by the solution mixing device for preventing circulating water from freezing. This is the method of using the solution mixing device for preventing circulating water from freezing.
[0031] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A solution mixing device for preventing circulating water from freezing, comprising a mixing chamber (1), a support seat (2) being arranged outside the mixing chamber (1), and a support frame (3) being connected to the lower end of the support seat (2), characterized in that: It also comprises a connecting block (4) arranged outside the support frame (3), and the interior of the connecting block (4) is connected to a connecting bolt (5), the lower end of the mixing chamber (1) is connected to a discharge pipe (6), and the interior of the discharge pipe (6) is equipped with a discharge valve (7); A connecting bolt (8) is arranged on the upper side of the mixing chamber (1), and a top cover (9) is installed on the outside of the connecting bolt (8), a metering chamber (10) is arranged on the upper end of the top cover (9), and a material inlet (11) is installed on the upper end of the metering chamber (10), and a solenoid valve (12) is arranged inside the metering chamber (10), a motor (13) is installed inside the top cover (9), and a guide rod (14) is connected to the lower end of the motor (13), a mixing assembly (15) is arranged on the outside of the guide rod (14), and the mixing assembly (15) includes a connecting pipe (1501) arranged on the outside of the guide rod (14), a mixing rod (1502) is installed on the outside of the connecting pipe (1501), and a mixing block (1503) is arranged on the outside of the mixing rod (1502); A connecting cylinder (16) is arranged at the outer end of the mixing rod (1502), and a brush head (17) is arranged on the outer side of the connecting cylinder (16); a positioning rod (18) is connected to the inside of the guide rod (14), and a positioning block (19) is arranged on the outer side of the positioning rod (18); a guide plate (20) is installed inside the mixing chamber (1), and a connecting seat (21) is arranged on the inner side of the guide plate (20); a fixing bolt (22) is connected to the inside of the connecting seat (21), and a screen (23) is arranged on the outer side of the fixing bolt (22), and a limit seat (24) is installed on the upper side of the screen (23).
2. A solution mixing device for preventing circulating water from freezing according to claim 1, characterized in that: The mixing chamber (1) is relatively snap-fitted to the support seat (2) and the top cover (9), and the connecting bolt (8) is relatively threadedly connected to the mixing chamber (1) and the top cover (9).
3. A solution mixing device for preventing circulating water from freezing according to claim 1, characterized in that: The connection block (4) is disposed symmetrically with respect to the center line of the support frame (3), and the connection block (4) is threadedly connected to the connection bolt (5).
4. A solution mixing device for preventing circulating water from freezing according to claim 1, characterized in that: The metering chamber (10) is disposed bilaterally symmetrically with respect to the vertical center axis of the top cover (9).
5. The solution mixing device for preventing circulating water from freezing according to claim 1, characterized in that: The guide rod (14) passes through the interior of the connecting tube (1501), and the positioning rod (18) passes through the interior of the connecting tube (1501).
6. A solution mixing device for preventing circulating water from freezing according to claim 1, characterized in that: The positioning block (19) is disposed symmetrically with respect to the center line of the positioning rod (18), and the positioning rod (18) and the positioning block (19) are relatively threadedly connected.
7. A solution mixing device for preventing circulating water from freezing according to claim 1, characterized in that: The mixing rods (1502) are arranged symmetrically with respect to the center line of the connecting pipe (1501), and the mixing rods (1502) are arranged at equal intervals on the connecting pipe (1501).
8. The solution mixing device for preventing circulating water from freezing according to claim 1, characterized in that: The mixing blocks (1503) are arranged at equal intervals on the mixing rod (1502).
9. The solution mixing device for preventing circulating water from freezing according to claim 1, characterized in that: The connecting seat (21) is relatively snap-fitted and connected to the screen (23), and the locking bolt (22) is relatively threadedly connected to the connecting seat (21) and the screen (23).