Novel reaction kettle

By setting up a pressure-down display tube between the sampling tubes of the reactor, the pressure strength is controlled and monitored, the problem of possible spraying of reactants during the sampling process is solved, and the sampling effect is improved.

CN222766297UActive Publication Date: 2025-04-18炜宏新材料科技有限公司
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Patent Information

Application Number
CN202421544287.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-18
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

During the sampling process of the reactor, due to the different reactants, the pressure of the reactor is also different, which may cause the reactants to be sprayed from the sampling assembly, affecting the sampling effect.

Method used

A new type of reactor is designed. By setting a pressure reduction display tube between the first sampling tube and the second sampling tube, a pressure reduction valve and a display screen are provided on the pressure reduction display tube, the pressure in the pressure reduction chamber is controlled and the pressure is displayed in real time to reduce the spraying of reactants.

Benefits of technology

By monitoring and controlling the pressure in the sampling assembly, the spraying of reactants from the sampling assembly is significantly reduced, improving the efficiency and accuracy of the sampling process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222766297U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel reaction kettle which comprises a kettle body, a sampling assembly and a receiving assembly, wherein the sampling assembly and the receiving assembly are arranged on one side of the kettle body; the sampling assembly comprises a first sampling tube arranged on one side of the kettle body, a second sampling tube connected with the receiving assembly, and a pressure reduction display tube connected between the first sampling tube and the second sampling tube; the pressure reduction display tube is provided with a pressure reduction cavity communicated with the tube cavity of the first sampling tube and the tube cavity of the second sampling tube, and the pressure reduction display tube is provided with a pressure reduction valve for controlling the pressure intensity of the pressure reduction cavity and a display screen for displaying the pressure intensity in the pressure reduction cavity. By monitoring the pressure intensity condition in the sampling assembly, the situation that reactants are sprayed from the sampling assembly is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to a novel reaction kettle. Background Art

[0002] The broad understanding of a reactor is a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the pre-set reaction steps from the initial feeding-reaction-discharging can be completed with a high degree of automation, and important parameters such as temperature, pressure, mechanical control (stirring, blasting, etc.), and reactant / product concentrations during the reaction process can be strictly regulated. The reactor is a comprehensive reaction vessel, and the design of the reactor structure, function, and accessories is based on the reaction conditions.

[0003] In the current prior art, the sampling assembly of the reactor generally opens the inlet hole of the reactor or the sampling valve at the bottom of the reactor to take samples, and the reactants in the reactor are sampled and characterized to learn the progress of the chemical reaction in the reactor. However, due to the different reactants in the reactor, the pressure of the reactor is also different. In order to reduce the occurrence of reactants spraying from the sampling assembly by monitoring the pressure in the sampling assembly during the sampling process of the reactor, the present application provides the following solution. Utility Model Content

[0004] The present application provides a novel reactor, which reduces the occurrence of reactants spraying from the sampling assembly by monitoring the pressure conditions in the sampling assembly.

[0005] The present application provides a novel reactor, comprising a reactor body, a sampling assembly and a receiving assembly arranged on one side of the reactor body; the sampling assembly comprises a first sampling tube arranged on one side of the reactor body, a second sampling tube connected to the receiving assembly, and a pressure reduction display tube connected between the first sampling tube and the second sampling tube; the pressure reduction display tube is provided with a pressure reduction chamber interconnected with the tube cavity of the first sampling tube and the tube cavity of the second sampling tube, the pressure reduction display tube is provided with a pressure reduction valve for controlling the pressure of the pressure reduction chamber, and a display screen for displaying the pressure in the pressure reduction chamber.

[0006] By adopting the above technical solution, the present application adopts a pressure reduction display tube disposed between the first sampling tube and the second sampling tube, wherein the pressure reduction display tube is provided with a pressure reduction valve for reducing the pressure in the pressure reduction chamber, and a display screen for displaying the pressure in the pressure reduction chamber. The pressure in the pressure reduction chamber is controlled by the pressure reduction valve, and the pressure in the pressure reduction chamber is displayed in real time on the display screen, thereby reducing the occurrence of reactants spraying from the sampling assembly.

[0007] Optionally, the first sampling tube is provided with a first valve for controlling the flow in the first sampling tube, and the second sampling tube is provided with a second valve for controlling the flow in the second sampling tube.

[0008] By adopting the above technical solution, when it is necessary to sample the reactants in the reactor, first, close the second valve, open the first valve and control the flow of the reactant solution through the step-down display tube, and then close the first valve; secondly, open the step-down valve, and observe that the pressure in the step-down chamber on the display screen is the same as the external atmospheric pressure; finally, open the second valve, and the reactant solution flows into the second sampling tube, and the reactant solution in the second sampling tube is characterized, thereby reducing the occurrence of reactants spraying from the sampling component.

[0009] Optionally, a pressure reducing hole for connecting the pressure reducing chamber with the outside is provided on the pressure reducing display tube, and a baffle for opening or closing the pressure reducing hole is provided on the pressure reducing valve.

[0010] Optionally, a shunt tube communicating with the pressure reducing hole is provided on the pressure reducing display tube.

[0011] Optionally, a first positioning plate is provided on the first sampling tube toward the direction of the step-down display tube, and at least one first connecting hole is provided on the first positioning plate; a second positioning plate is provided on the step-down display tube toward the direction of the first sampling tube, which is tightly abutted against the first positioning plate, and a second connecting hole corresponding to the first connecting hole is provided on the second positioning plate; a first positioning rod is provided on the step-down display tube, and the first positioning rod is correspondingly penetrated through each group of the first connecting holes and the second connecting holes.

[0012] Optionally, a third positioning plate is provided on the second sampling tube toward the direction of the step-down display tube, and at least one third connecting hole is provided on the third positioning plate; a fourth positioning plate is provided on the step-down display tube toward the direction of the second sampling tube, which is tightly abutted against the third positioning plate, and a fourth connecting hole corresponding to and communicating with the third connecting hole is provided on the third positioning plate; a second positioning rod is provided on the step-down display tube, and the second positioning rod is correspondingly penetrated through each group of the third connecting holes and the fourth connecting holes.

[0013] Optionally, a first sealing ring is provided at the connection between the first sampling tube and the pipeline, and a first sealing groove is provided on the step-down display tube for the first sealing ring to abut and receive; a second sealing ring is provided at the connection between the second sampling tube and the pipeline, and a second sealing groove is provided on the step-down display tube for the second sealing ring to abut and receive.

[0014] One or more technical solutions provided in this application have at least the following technical effects or advantages:

[0015] 1. The present application adopts a method of disposing a pressure reduction display tube between the first sampling tube and the second sampling tube; a pressure reduction valve for reducing the pressure in the pressure reduction chamber is disposed on the pressure reduction display tube, and the pressure in the pressure reduction chamber is controlled by the pressure reduction valve; secondly, a display screen for displaying the pressure in the pressure reduction chamber is disposed on the pressure reduction display tube, and the pressure in the pressure reduction chamber is displayed in real time on the display screen to reduce the occurrence of reactants spraying from the sampling component. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 This is a schematic diagram of the overall structure of a novel reactor in an embodiment of the present application;

[0018] Figure 2 This is a schematic diagram of a partial explosion structure of a novel reactor in an embodiment of the present application;

[0019] Figure 3 This is a schematic diagram of a partial explosion structure of a novel reactor in an embodiment of the present application;

[0020] Figure 4 This is a schematic diagram of the overall structure of a step-down display tube in an embodiment of the present application;

[0021] Figure 5 Schematic diagram of the cross-sectional structure of the step-down display tube in the embodiment of the present application.

[0022] Explanation of the accompanying drawings: 1. kettle body; 2. sampling assembly; 21. first sampling tube; 211. first positioning disk; 212. first connecting hole; 213. first sealing ring; 214. first valve; 22. second sampling tube; 221. third positioning disk; 222. third connecting hole; 223. second valve; 23. step-down display tube; 231. step-down chamber; 232. step-down valve; 233. display screen; 234. step-down hole; 235. baffle; 236. shunt pipe; 241. second positioning disk; 242. second connecting hole; 243. first positioning rod; 244. fourth positioning disk; 245. fourth connecting hole; 246. second positioning rod; 25. first sealing groove; 3. receiving assembly. DETAILED DESCRIPTION

[0023] The present application provides a novel reactor, which reduces the occurrence of reactants spraying from the sampling assembly by monitoring the pressure conditions in the sampling assembly.

[0024] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0025] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product, or server that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or modules that are not clearly listed or inherent to these processes, methods, products, or devices.

[0026] Reference Figure 1 A novel reactor of this embodiment includes a reactor body 1, a sampling assembly 2 and a receiving assembly 3 arranged on one side of the reactor body 1. When the reactants in the reactor need to be characterized and analyzed, the reactant solution is taken out through the sampling assembly 2, and the pressure of the reactant solution in the sampling assembly 2 is reduced, and then the reactant solution is received and processed by the receiving assembly 3 and transferred to the characterization analysis.

[0027] Reference Figure 2 The sampling assembly 2 includes a first sampling tube 21 disposed on one side of the kettle body 1, a second sampling tube 22 connected to the receiving assembly 3, and a pressure drop display tube 23 integrally connected between the first sampling tube 21 and the second sampling tube 22. In the embodiment of the present application, the receiving assembly 3 is a receiving pipe connected to the second sampling tube 22, wherein the receiving pipe and the second sampling tube 22 are detachably connected, and after the reactant solution is collected in the receiving pipe, it can be transferred for characterization.

[0028] Combination Figure 4 and Figure 5The pressure reduction display tube 23 is provided with a pressure reduction chamber 231 which is interconnected with the tube chamber of the first sampling tube 21 and the tube chamber of the second sampling tube 22, and the pressure reduction display tube 23 is provided with a pressure reduction valve 232 for controlling the pressure of the pressure reduction chamber 231, and a display screen 233 for displaying the pressure in the pressure reduction chamber 231. By controlling the pressure in the pressure reduction chamber 231 by the pressure reduction valve 232 and displaying the pressure in the pressure reduction chamber 231 in real time through the display screen 233, the occurrence of the reactant spraying from the sampling assembly 2 is reduced.

[0029] Furthermore, a pressure-reducing hole 234 is provided on the pressure-reducing display tube 23 to connect the pressure-reducing chamber 231 with the outside, and a baffle 235 is provided on the pressure-reducing valve 232 to open or close the pressure-reducing hole 234. The pressure-reducing hole 234 is closed or opened by controlling the pressure-reducing valve 232, thereby controlling the pressure in the pressure-reducing chamber 231, and the pressure is displayed in real time on the display screen 233 to improve the safety of operation.

[0030] In addition, the pressure-reducing display tube 23 is provided with a shunt pipe 236 communicating with the pressure-reducing hole 234. At the same time, the shunt pipe 236 is provided with a connection port for connecting to an external pipeline, so that when the pressure-reducing valve 232 is opened, in order to prevent the liquid in the pressure-reducing chamber 231 from spraying out from the pressure-reducing hole 234, the liquid sprayed out from the pressure-reducing hole 234 will enter the external pipeline through the connection port, further improving the safety of the operation of the pressure-reducing display tube 23.

[0031] Reference Figure 3 and Figure 4 The first sampling tube 21 is integrally provided with a first positioning plate 211 in the direction of the step-down display tube 23, and a plurality of first connection holes 212 are provided on the first positioning plate 211; the step-down display tube 23 is integrally provided with a second positioning plate 241 in the direction of the first sampling tube 21, which is tightly abutted against the first positioning plate 211, and a second connection hole 242 corresponding to and communicating with the first connection hole 212 is provided on the second positioning plate 241. The step-down display tube 23 is provided with a first positioning rod 243, and the first positioning rod 243 is correspondingly penetrated through each group of the first connection holes 212 and the second connection holes 242.

[0032] Similarly, the second sampling tube 22 is integrally provided with a third positioning plate 221 in the direction of the step-down display tube 23, and at least one third connection hole 222 is provided on the third positioning plate 221; the step-down display tube 23 is integrally provided with a fourth positioning plate 244 in the direction of the second sampling tube 22, which is tightly against the third positioning plate 221, and a fourth connection hole 245 corresponding to and communicating with the third connection hole 222 is provided on the third positioning plate 221. Similarly, the step-down display tube 23 is provided with a second positioning rod 246, and the second positioning rod 246 is correspondingly penetrated through each group of third connection holes 222 and fourth connection holes 245. In the embodiment of the present application, the first positioning rod 243 and the second positioning rod 246 are both bolts, and the connection between the first sampling tube 21 and the step-down display tube 23, and the tight connection between the second sampling tube 22 and the step-down display tube 23 are achieved by the bolts.

[0033] Furthermore, the first sampling tube 21 is provided with a first sealing ring 213 at the connection of the pipeline, and the pressure reduction display tube 23 is provided with a first sealing groove 25 for the first sealing ring 213 to abut and receive. During the installation of the first fixed sampling tube, the first sealing ring 213 abuts against the groove wall in the first sealing groove 25, thereby improving the sealing of the installation of the first sampling tube 21. Similarly, the second sampling tube 22 is provided with a second sealing ring (not shown in the figure) at the connection of the pipeline, and the pressure reduction display tube 23 is provided with a second sealing groove (not shown in the figure) for the second sealing ring to abut and receive.

[0034] Finally, the first sampling tube 21 is provided with a first valve 214 for controlling the flow rate in the first sampling tube 21, and the second sampling tube 22 is provided with a second valve 223 for controlling the flow rate in the second sampling tube 22. The following is the implementation principle of the present application. When it is necessary to sample the reactants in the reactor, first, close the second valve 223, open the first valve 214 and control the flow rate of the reactant solution flowing through the pressure reduction display tube 23, and then close the first valve 214; secondly, connect an external pipeline to the connection port of the shunt tube 236, and slowly open the pressure reduction valve 232, and observe that the pressure in the pressure reduction chamber 231 in the display screen 233 is the same as the external atmospheric pressure; finally, open the second valve 223, the reactant solution flows into the second sampling tube 22, and the reactant solution in the second sampling tube 22 is characterized to reduce the occurrence of reactants spraying from the sampling component 2.

[0035] It should be noted that the above-mentioned sequence of the embodiments of the present application is only for description and does not represent the advantages and disadvantages of the embodiments. And the above-mentioned specific embodiments of this specification are described. Other embodiments are within the scope of the attached claims. In some cases, the actions or steps recorded in the claims can be performed in an order different from that in the embodiments and still achieve the desired results. In addition, the processes depicted in the drawings do not necessarily require the specific order or continuous order shown to achieve the desired results. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.

[0036] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

[0037] This specification and the drawings are merely exemplary illustrations of the present application and are deemed to cover any and all modifications, variations, combinations or equivalents within the scope of the present application. Obviously, those skilled in the art may make various modifications and variations to the present application without departing from the scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the present application and its equivalents, the present application intends to include these modifications and variations.

Claims

1. A novel reactor, characterized in that: It comprises a kettle body (1), and a sampling component (2) and a receiving component (3) arranged on one side of the kettle body (1); The sampling assembly (2) comprises a first sampling tube (21) arranged on one side of the kettle body (1), a second sampling tube (22) connected to the receiving assembly (3), and a pressure drop display tube (23) connected between the first sampling tube (21) and the second sampling tube (22); The pressure reduction display tube (23) is provided with a pressure reduction chamber (231) which is in communication with the tube chamber of the first sampling tube (21) and the tube chamber of the second sampling tube (22); the pressure reduction display tube (23) is provided with a pressure reduction valve (232) for controlling the pressure of the pressure reduction chamber (231), and a display screen (233) for displaying the pressure in the pressure reduction chamber (231).

2. The novel reactor according to claim 1, characterized in that: The first sampling tube (21) is provided with a first valve (214) for controlling the flow rate in the first sampling tube (21), and the second sampling tube (22) is provided with a second valve (223) for controlling the flow rate in the second sampling tube (22).

3. The novel reactor as claimed in claim 2, characterized in that: The pressure-reducing display tube (23) is provided with a pressure-reducing hole (234) for connecting the pressure-reducing chamber (231) with the outside, and the pressure-reducing valve (232) is provided with a baffle (235) for opening or closing the pressure-reducing hole (234).

4. The novel reactor as claimed in claim 3, characterized in that: The pressure-reducing display tube (23) is provided with a shunt tube (236) which is in communication with the pressure-reducing hole (234).

5. The novel reactor according to claim 1, characterized in that: The first sampling tube (21) is provided with a first positioning plate (211) in the direction of the step-down display tube (23), and at least one first connecting hole (212) is provided on the first positioning plate (211); the step-down display tube (23) is provided with a second positioning plate (241) in the direction of the first sampling tube (21) and tightly abutting against the first positioning plate (211), and a second connecting hole (242) corresponding to and communicating with the first connecting hole (212) is provided on the second positioning plate (241); the step-down display tube (23) is provided with a first positioning rod (243), and the first positioning rod (243) is simultaneously and correspondingly penetrated through each group of the first connecting holes (212) and the second connecting holes (242).

6. The novel reactor as claimed in claim 5, characterized in that: The second sampling tube (22) is provided with a third positioning plate (221) in the direction of the step-down display tube (23), and at least one third connecting hole (222) is provided on the third positioning plate (221); the step-down display tube (23) is provided with a fourth positioning plate (244) in the direction of the second sampling tube (22) and in close contact with the third positioning plate (221), and a fourth connecting hole (245) corresponding to and communicating with the third connecting hole (222) is provided on the third positioning plate (221); the step-down display tube (23) is provided with a second positioning rod (246), and the second positioning rod (246) is simultaneously and correspondingly penetrated through each group of the third connecting holes (222) and the fourth connecting holes (245).

7. The novel reactor as claimed in claim 6, characterized in that: The first sampling tube (21) is provided with a first sealing ring (213) at a connection point with the pipeline, and the step-down display tube (23) is provided with a first sealing groove (25) for the first sealing ring (213) to abut against and receive; the second sampling tube (22) is provided with a second sealing ring at a connection point with the pipeline, and the step-down display tube (23) is provided with a second sealing groove for the second sealing ring to abut against and receive.