Metal surface treatment pre-cleaning device

By using a fixed roller conveyor, a moving roller conveyor, a toothed ring and a stepper motor in the metal surface treatment pre-cleaning device, the flip and bottom surface cleaning of the metal workpiece are realized, solving the problem of difficult cleaning of the bottom surface of the metal workpiece in the prior art, and improving the cleaning efficiency.

CN222766813UActive Publication Date: 2025-04-18安徽祝伟翼隆车业有限公司
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Patent Information

Application Number
CN202420988801.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-04-18
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

When the existing metal surface treatment pre-cleaning device cleans the metal workpiece, it is difficult to fully flush the bottom surface of the metal workpiece in contact with the conveyor belt, resulting in low cleaning efficiency and needs to be manually turned over and cleaned again.

Method used

A metal surface treatment pre-cleaning device is designed, using the cooperation of a fixed roller conveyor, a moving roller conveyor, a toothed ring and a stepper motor. The hydraulic rod drives the moving roller conveyor to flip the metal workpiece so that its bottom surface can also be cleaned.

Benefits of technology

It realizes cleaning of the bottom surface of the metal workpiece without manual flipping, improving the cleaning efficiency of the metal workpiece.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pre-cleaning device for metal surface treatment. Belongs to the metal processing field. According to the technical key points, the device comprises a conveying mechanism, the conveying mechanism comprises a cleaning box, rotating rings are rotationally connected to the two sides of the interior of the cleaning box, a fixed roller conveyor is fixedly connected to the lower sides of the interiors of the two rotating rings, and a movable roller conveyor is arranged above the fixed roller conveyor; first hydraulic rods are fixedly arranged in the two rotating rings in a penetrating mode, and the output ends of the two first hydraulic rods are fixedly connected with the movable roller conveyor. The driving mechanism comprises a gear ring fixedly connected to the outer side of the rotating ring on one side, and a supporting plate is fixedly connected to one side of the cleaning box; the utility model aims to provide a pre-cleaning device for metal surface treatment. The cleaning device is used for improving the cleaning efficiency of metal workpieces.
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Description

Technical Field

[0001] The utility model relates to the field of metal processing, in particular to a metal surface treatment pre-cleaning device. Background Art

[0002] Surface treatment is a process of artificially forming a surface layer on the surface of the base material with mechanical, physical and chemical properties different from those of the base material. The purpose of surface treatment is to meet the corrosion resistance, wear resistance, decoration or other special functional requirements of the product. Commonly used surface treatment methods are mechanical grinding, surface heat treatment, and surface spraying.

[0003] The current metal surface treatment pre-cleaning device, as described in the patent with announcement number CN214918572U, includes a cleaning body, a cleaning bin is provided inside the cleaning body, a feed port is provided on one side of the cleaning body, a conveyor belt is movably connected inside the feed port, a clamping base is fixedly connected to the upper surface of the conveyor belt, a recovery net is movably connected to the bottom of the front side of the cleaning body, a slide groove is provided on the top of the front side of the cleaning body, a movable plate is movably connected inside the cleaning bin, a nozzle is fixedly connected to the lower surface of the movable plate, a discharge port is provided on one side of the cleaning bin, a brush is movably connected to the upper surface of the discharge port, and a fan is fixedly connected to the other side of the cleaning body.

[0004] With regard to the above-mentioned related technologies, the inventor believes that the metal workpiece is transported by a conveyor belt and then cleaned by flushing with water sprayed from a nozzle. Since the bottom surface of the metal workpiece is in contact with the conveyor belt, the bottom surface of the metal workpiece cannot be flushed during the cleaning process. Therefore, it is often necessary to manually flip the workpiece over and transport it to the nozzle position by the conveyor belt for flushing again, resulting in a relatively low cleaning efficiency of the entire metal workpiece. Utility Model Content

[0005] The purpose of the utility model is to provide a metal surface treatment pre-cleaning device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A metal surface treatment pre-cleaning device, comprising

[0008] The conveying mechanism comprises a cleaning box, both sides of the cleaning box are rotatably connected with rotating rings, the lower sides of the two groups of rotating rings are fixedly connected with fixed roller conveyors, and a movable roller conveyor is arranged above the fixed roller conveyors, the first hydraulic rods are fixedly penetrated inside the two groups of rotating rings, and the output ends of the two groups of the first hydraulic rods are fixedly connected with the movable roller conveyors;

[0009] A driving mechanism, the driving mechanism comprising a gear ring fixedly connected to the outer side of the rotating ring on one side, a support plate fixedly connected to one side of the cleaning box, a stepper motor fixedly connected to the output end of the support plate, a gear fixedly connected to the output end of the stepper motor, and the gear meshingly connected to the gear ring;

[0010] A cleaning mechanism, the cleaning mechanism includes a sliding plate that is slidably connected to the top of the cleaning box, the bottoms of the two groups of sliding plates are fixedly connected to mounting plates, the opposite sides of the two groups of mounting plates are fixedly connected to U-shaped nozzles, the top of the cleaning box is fixedly connected to two groups of second hydraulic rods, and the output ends of the two groups of second hydraulic rods are respectively fixedly connected to the two groups of sliding plates.

[0011] As a further solution of the utility model: a limit plate is provided on one side of the fixed roller conveyor, and the limit plate is fixedly connected to the two groups of rotating rings.

[0012] As a further solution of the utility model: a side of the limit plate close to the fixed roller conveyor is evenly and movably connected with a plurality of balls.

[0013] As a further solution of the utility model: a fixed frame is detachably connected to the interior of the cleaning box, the fixed frame is located below the rotating ring, and a filter is fixedly connected to the interior of the fixed frame.

[0014] As a further solution of the utility model: sliding grooves are provided on both sides of the fixed frame, and guide rails fixedly connected to the cleaning box are provided inside the two groups of sliding grooves, and the guide rails are fixedly connected to the fixed frame.

[0015] As a further solution of the utility model: reinforcing rib plates are symmetrically fixedly connected to the top of the support plate, and two groups of the reinforcing rib plates are fixedly connected to the outer wall of the cleaning box.

[0016] As a further solution of the utility model: the opposite sides of the two groups of rotating rings are rotatably connected with cover plates, and the cover plates are adapted to the rotating rings.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] After the utility model adopts the above structure, through the mutual cooperation of the fixed roller conveyor, the movable roller conveyor, the gear ring and the stepper motor, the first hydraulic rod can be started after the top of the metal workpiece is washed, so that the first hydraulic rod drives the movable roller conveyor to move downward until it contacts with the top surface of the metal workpiece, thereby realizing the clamping and limiting of the metal workpiece, and then the stepper motor is started, so that the stepper motor can drive the gear, the gear ring and the rotating ring to rotate when rotating, and the rotating ring can drive the fixed roller conveyor and the movable roller conveyor to rotate when rotating, until the fixed roller conveyor and the movable roller conveyor are turned over half a circle, thereby driving the metal workpiece to turn over half a circle accordingly, so as to facilitate the cleaning of the bottom surface of the metal workpiece, so that the bottom surface of the metal workpiece can be cleaned without manually turning over the metal workpiece, thereby improving the cleaning efficiency of the metal workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described in detail below in conjunction with the embodiments in the accompanying drawings, but this does not constitute any limitation to the present invention.

[0020] Figure 1 The figure is a schematic diagram of the overall structure of a metal surface treatment pre-cleaning device.

[0021] Figure 2 A metal surface treatment pre-cleaning device Figure 1 Schematic diagram of the A part structure.

[0022] Figure 3 This is a structural schematic diagram of a metal surface treatment pre-cleaning device from another perspective.

[0023] Figure 4 A metal surface treatment pre-cleaning device Figure 3 Schematic diagram of the structure of part B.

[0024] In the figure: 1. conveying mechanism; 101. cleaning box; 102. rotating ring; 103. fixed roller conveyor; 104. moving roller conveyor; 105. first hydraulic rod; 106. limit plate; 107. ball; 108. guide rail; 109. fixed frame; 110. filter screen; 111. sliding groove; 112. cover plate; 2. driving mechanism; 201. support plate; 202. reinforcing rib plate; 203. stepping motor; 204. gear; 205. gear ring; 3. cleaning mechanism; 301. sliding plate; 302. second hydraulic rod; 303. mounting plate; 304. U-shaped nozzle. DETAILED DESCRIPTION

[0025] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0026] See also Figure 1-4A metal surface treatment pre-cleaning device includes a conveying mechanism 1, which includes a cleaning box 101. The cleaning box 101 has rotating rings 102 on both sides thereof. The lower sides of the two sets of rotating rings 102 are fixedly connected with fixed roller conveyors 103. The fixed roller conveyors 103 are used to provide support and conveyance for the metal workpiece to be cleaned. A moving roller conveyor 104 is arranged above the fixed roller conveyor 103. The two sets of rotating rings 102 are both fixedly penetrated with first hydraulic rods 105. The output ends of the two sets of first hydraulic rods 105 are fixedly connected to the moving roller conveyor 104. The first hydraulic rod 105 can drive the moving roller conveyor 104 to move up and down when starting the work, so that the moving roller conveyor 104 can press and limit the metal workpiece. When the rotating ring 102 rotates, the moving roller conveyor 104 and the metal workpiece can be turned over accordingly.

[0027] A limit plate 106 is provided on one side of the fixed roller conveyor 103. The limit plate 106 is fixedly connected to both sets of rotating rings 102. The setting of the limit plate 106 can limit the metal workpiece during the flipping process to reduce the probability of the metal workpiece falling during the flipping. A plurality of balls 107 are evenly and movably connected to the side of the limit plate 106 close to the fixed roller conveyor 103. The setting of the balls 107 can separate the metal workpiece from the limit plate 106 to reduce the probability of wear between the metal workpiece and the limit plate 106 during the conveying process. The driving mechanism 2 includes a gear ring 205 fixedly connected to the outer side of a rotating ring 102 on one side, a support plate 201 is fixedly connected to one side of the cleaning box 101, and reinforcing rib plates 202 are symmetrically fixedly connected to the top of the support plate 201. Both sets of reinforcing rib plates 202 are fixedly connected to the outer wall of the cleaning box 101. The setting of the reinforcing rib plates 202 can further connect and fix the support plate 201 and the cleaning box 101, thereby improving the connection stability between the support plate 201 and the cleaning box 101.

[0028] The output end of the support plate 201 is fixedly connected with a stepper motor 203, and the output end of the stepper motor 203 is fixedly connected with a gear 204, and the gear 204 is meshed with the gear ring 205. When the stepper motor 203 starts working, it can drive the rotating ring 102 to rotate through the gear 204 and the gear ring 205, thereby driving the fixed roller conveyor 103 and the movable roller conveyor 104 to rotate accordingly, so as to meet the turning of the metal workpiece. The cleaning mechanism 3 includes a sliding plate 301 that is slidably connected to the top of the cleaning box 101, and the bottoms of the two sets of sliding plates 301 are fixedly connected with mounting plates 303, and the opposite sides of the two sets of mounting plates 303 are fixedly connected with U-shaped nozzles 304. The U-shaped nozzle 304 is set for connecting a water pump, so that when the water pump starts working, water can be pumped into the inside of the U-shaped nozzle 304, so as to wash the metal workpiece. The opposite sides of the two sets of rotating rings 102 are rotatably connected with cover plates 112, which are adapted to the rotating rings 102. The cover plates 112 can be closed during the flushing of the metal workpiece to reduce the probability of sewage splashing during the flushing process.

[0029] The interior of the cleaning box 101 is detachably connected with a fixed frame 109, which is located below the rotating ring 102. The interior of the fixed frame 109 is fixedly connected with a filter 110, which can filter the sewage dropped after flushing, thereby filtering and collecting the metal chips in the sewage. Sliding grooves 111 are provided on both sides of the fixed frame 109, and the interiors of the two sets of sliding grooves 111 are provided with guide rails 108 fixedly connected to the cleaning box 101. The guide rails 108 are fixedly connected to the fixed frame 109, and the setting of the guide rails 108 and the sliding grooves 111 can limit the sliding of the fixed frame 109, so as to facilitate the removal of the fixed frame 109 and the filter 110 from the interior of the cleaning box 101. Two sets of second hydraulic rods 302 are fixedly connected to the top of the cleaning box 101, and the output ends of the two sets of second hydraulic rods 302 are respectively fixedly connected to the two sets of sliding plates 301. When starting the work, the sliding plate 301 can be pulled to slide, thereby adjusting the position of the mounting plate 303 and the U-shaped nozzle 304, and then adjusting the flushing position.

[0030] In this embodiment, the fixed roller conveyor 103 and the movable roller conveyor 104 are both prior art and will not be described in detail herein.

[0031] When in use, open one side cover 112, then place the metal workpiece to be cleaned on the top of the fixed roller conveyor 103, then start the fixed roller conveyor 103, convey the metal workpiece to the middle position of the fixed roller conveyor 103, then close the cover 112, and then connect the U-shaped nozzles 304 on both sides to the high-pressure water pump, and the corresponding second hydraulic rod 302 and the high-pressure water pump on the side away from the limiting plate 106, so that the high-pressure water pump can draw water into the corresponding U-shaped nozzle 304 and spray it out. When the second hydraulic rod 302 starts working, it can pull the corresponding sliding plate 301, the mounting plate 303 and the U-shaped nozzle 304 to move to one side of the limiting plate 106, so that the water sprayed from the U-shaped nozzle 304 can rinse the top surface of the metal workpiece on the top of the fixed roller conveyor 103. After the top surface of the metal workpiece is rinsed, start the first hydraulic rod 10 5, so that the first hydraulic rod 105 drives the movable roller conveyor 104 to move downward until it contacts the top surface of the metal workpiece, and then the stepper motor 203 is started, so that the stepper motor 203 can drive the gear 204, the gear ring 205 and the rotating ring 102 to rotate when rotating, and the rotating ring 102 can drive the fixed roller conveyor 103 and the movable roller conveyor 104 to rotate when rotating, until the fixed roller conveyor 103 and the movable roller conveyor 104 are turned over half a circle, thereby driving the metal workpiece to turn over half a circle, and then the first hydraulic rod 105 is started again, thereby driving the movable roller conveyor 104 and the metal workpiece to move downward, until the metal workpiece is adjusted to a height lower than the U-shaped nozzle 304, and then the high-pressure water pump and the second hydraulic rod 302 on the other side are started, so as to rinse the top surface of the metal workpiece after turning over, thereby improving the cleaning effect of the metal workpiece.

[0032] The above embodiments are preferred implementation modes of the present invention and are only used to facilitate the explanation of the present invention. They are not intended to limit the present invention in any form. Any person with ordinary knowledge in the relevant technical field, if they do not depart from the scope of the technical features of the present invention, can make equivalent embodiments by partial changes or modifications to the technical contents disclosed in the present invention, and they still fall within the scope of the technical features of the present invention without departing from the technical features of the present invention.

Claims

1. A metal surface treatment pre-cleaning device, characterized in that: include A conveying mechanism (1), the conveying mechanism (1) comprising a cleaning box (101), both sides of the interior of the cleaning box (101) are rotatably connected with rotating rings (102), the lower sides of the interiors of two groups of the rotating rings (102) are fixedly connected with fixed roller conveyors (103), a movable roller conveyor (104) is arranged above the fixed roller conveyors (103), first hydraulic rods (105) are fixedly penetrated inside the two groups of the rotating rings (102), and the output ends of the two groups of the first hydraulic rods (105) are fixedly connected to the movable roller conveyors (104); A driving mechanism (2), the driving mechanism (2) comprising a gear ring (205) fixedly connected to the outer side of the rotating ring (102) on one side, a support plate (201) fixedly connected to one side of the cleaning box (101), a stepping motor (203) fixedly connected to the output end of the support plate (201), a gear (204) fixedly connected to the output end of the stepping motor (203), and the gear (204) meshingly connected to the gear ring (205); A cleaning mechanism (3), the cleaning mechanism (3) comprising a sliding plate (301) penetrating and slidably connected to the top of the cleaning box (101), the bottoms of two groups of the sliding plates (301) are fixedly connected to mounting plates (303), the opposite sides of the two groups of mounting plates (303) are fixedly connected to U-shaped nozzles (304), the top of the cleaning box (101) is fixedly connected to two groups of second hydraulic rods (302), and the output ends of the two groups of the second hydraulic rods (302) are respectively fixedly connected to the two groups of sliding plates (301).

2. A metal surface treatment pre-cleaning device according to claim 1, characterized in that: A limiting plate (106) is provided on one side of the fixed roller conveyor (103), and the limiting plate (106) is fixedly connected to both sets of rotating rings (102).

3. A metal surface treatment pre-cleaning device according to claim 2, characterized in that: A plurality of balls (107) are evenly and movably connected to one side of the limiting plate (106) close to the fixed roller conveyor (103).

4. A metal surface treatment pre-cleaning device according to claim 1, characterized in that: A fixing frame (109) is detachably connected to the interior of the cleaning box (101), the fixing frame (109) is located below the rotating ring (102), and a filter screen (110) is fixedly connected to the interior of the fixing frame (109).

5. A metal surface treatment pre-cleaning device according to claim 4, characterized in that: Sliding grooves (111) are provided on both sides of the fixed frame (109), and guide rails (108) fixedly connected to the cleaning box (101) are provided inside the two groups of sliding grooves (111), and the guide rails (108) are fixedly connected to the fixed frame (109).

6. A metal surface treatment pre-cleaning device according to claim 1, characterized in that: The top of the support plate (201) is symmetrically fixedly connected with reinforcing rib plates (202), and two groups of the reinforcing rib plates (202) are fixedly connected to the outer wall of the cleaning box (101).

7. A metal surface treatment pre-cleaning device according to claim 1, characterized in that: The opposite sides of the two groups of rotating rings (102) are both rotatably connected with cover plates (112), and the cover plates (112) are adapted to the rotating rings (102).