Variable-frequency cleaning device
By designing a frequency conversion cleaning device and using the detection and control structure to adjust the cleaning frequency and time, the problem of single frequency of the existing ultrasonic cleaning technology is solved, the cleaning efficiency and effect are improved, and it is suitable for a variety of processing technologies.
Patent Information
- Application Number
- CN202421524822.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing ultrasonic cleaning technology has a single frequency and cannot meet the diverse processing technology and technical requirements, resulting in poor cleaning efficiency and effect.
A variable frequency cleaning device is designed, including a base frame, a cleaning structure and a detection control structure. The cleaning structure includes a cleaning tank and a driving member. The detection control structure adjusts the working frequency and time of the driving member by detecting the surface parameters of the workpiece.
By adjusting the cleaning frequency and time, adapting to the cleaning needs of different workpieces, the cleaning efficiency is improved, energy loss is reduced, and efficient cleaning of complex surface workpieces is ensured.
Smart Images

Figure CN222766845U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece cleaning, in particular to a variable frequency cleaning device. Background Art
[0002] Photocuring technology is a photoprocessing process that uses ultraviolet light of a certain wavelength to polymerize liquid epoxy acrylic resin into a solid state at high speed. The photocuring reaction is essentially a polymerization and cross-linking reaction initiated by light.
[0003] The existing curing printing is carried out in a resin tank. When the cured molded part is taken out of the resin tank, a part of the resin will remain on its surface. Therefore, the resin on the surface of the molded part needs to be cleaned.
[0004] When cleaning the cured molded parts, the cleaning machine can complete the cleaning in a short time through high-frequency vibration and flushing of cleaning agents. However, the existing ultrasonic cleaning technology can no longer meet some related processing and technical requirements. The frequency of ordinary ultrasonic cleaning devices is relatively single and has great limitations. The cleaning frequency during the cleaning process may not be suitable for the cleaning of the workpiece itself, which directly affects the efficiency and effect of cleaning the workpiece. Utility Model Content
[0005] Therefore, the technical problem to be solved by the present invention is that the existing ultrasonic cleaning technology can no longer meet some relevant processing and technical requirements. The frequency of ordinary ultrasonic cleaning devices is relatively single and has great limitations. The cleaning frequency during the cleaning process may not be suitable for the cleaning of the workpiece itself, which directly affects the efficiency and effect of cleaning the workpiece.
[0006] To this end, the utility model provides a variable frequency cleaning device, comprising:
[0007] Scaffolding;
[0008] A cleaning structure, the cleaning structure is arranged on the base frame, the cleaning structure comprises a cleaning tank and a driving member, the cleaning tank has a cleaning cavity with an opening on one side, the cleaning cavity is suitable for placing a workpiece to be cleaned; the driving member is connected to the cleaning tank to drive the cleaning agent in the cleaning cavity to vibrate;
[0009] The detection control structure comprises a detection unit and a control unit. The detection unit is connected to the control unit and is used to detect the surface parameters of the workpiece to be cleaned. The control unit can receive the surface parameters to control the working frequency and time of the driving member.
[0010] Optionally, the above-mentioned variable frequency cleaning device further includes: a filtering structure and a liquid storage structure;
[0011] The filtering structure is connected to the cleaning tank to receive the cleaning agent in the cleaning tank and filter it;
[0012] The two ends of the liquid storage structure are connected to the filter structure and the cleaning tank respectively. The liquid storage structure is used to receive and store the cleaning agent filtered in the filter structure and to transport the cleaning agent to the cleaning tank.
[0013] Optionally, the first filter element and the second filter element are both arranged on the base frame; and the first filter element and the second filter element are both connected to the cleaning tank.
[0014] Optionally, the liquid storage structure comprises: a first liquid storage member and a second liquid storage member; the first liquid storage member and the second filter member are both arranged on the base frame; the first liquid storage member is respectively connected to the first filter member and the cleaning tank, and the second liquid storage member is respectively connected to the second filter member and the cleaning tank;
[0015] The first liquid storage component is used to receive the cleaning agent filtered in the first filter component and to transport the cleaning agent in the first liquid storage component to the cleaning pool, and the second liquid storage component is used to receive the cleaning agent filtered in the second filter component and to transport the cleaning agent in the second liquid storage component to the cleaning pool.
[0016] Optionally, the above-mentioned variable frequency cleaning device also includes an opening and closing structure, which includes a first opening and closing member, which is arranged on the pipeline between the first liquid storage member and the cleaning tank, and the first opening and closing member is also arranged on the pipeline between the second liquid storage member and the cleaning tank.
[0017] Optionally, the above-mentioned opening and closing structure also includes a second opening and closing member, which is arranged on the pipeline between the cleaning tank and the first filter element; the second opening and closing member is also arranged on the pipeline between the cleaning tank and the second filter element.
[0018] Optionally, the above operating frequency ranges from 20 to 40K.
[0019] Optionally, the above-mentioned variable frequency cleaning device also includes: a first support platform, a second support platform and a third support platform, the first support platform is arranged at the top end of the base frame to support the liquid storage structure; the third support platform is arranged at the bottom end of the base frame to support the filtering structure; the second support platform is arranged on the base frame between the first support platform and the second support platform, and the second support platform is used to place the cleaning structure.
[0020] Optionally, the cleaning structure further comprises a cover plate, and the cover plate is arranged at the open end of the cleaning pool.
[0021] Optionally, the driving element is an ultrasonic transducer.
[0022] The technical solution provided by the utility model has the following advantages:
[0023] 1. The utility model provides a variable frequency cleaning device, comprising: a base frame, a cleaning structure and a detection control structure, wherein the cleaning structure is arranged on the base frame, the cleaning structure comprises a cleaning tank and a driving member, the cleaning tank has a cleaning cavity with an opening on one side, and the cleaning cavity is suitable for placing the workpiece to be cleaned; the driving member is connected to the cleaning tank to drive the cleaning agent in the cleaning cavity to vibrate; the detection control structure comprises a detection unit and a control unit, the detection unit is connected to the control unit, and the detection unit is used to detect the surface parameters of the workpiece to be cleaned; the control unit can receive the surface parameters to control the working frequency and time of the driving member.
[0024] Through the above settings, different working modes are adopted for different workpieces. A lower working frequency is used to clean the workpiece with a relatively clean surface for a short time, and a higher frequency is used to clean the workpiece with a relatively dirty surface for a long time. In this way, the workpiece with many surface undulations and dead corners can be cleaned. This not only improves the cleaning efficiency, but also reduces energy loss. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 Provides an overall structural schematic diagram of a variable frequency cleaning device for the utility model;
[0027] Figure 2 Provides a front view of the variable frequency cleaning device for the utility model;
[0028] Description of reference numerals:
[0029] 1-base frame; 11-first supporting platform; 12-second supporting platform; 13-third supporting platform;
[0030] 2-cleaning structure; 21-cleaning tank; 22-driving member;
[0031] 3-filter structure; 31-first filter element; 32-second filter element;
[0032] 4-liquid storage structure; 41-first liquid storage member; 42-second liquid storage member;
[0033] 5-Cover. DETAILED DESCRIPTION
[0034] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0038] Example
[0039] This embodiment provides a variable frequency cleaning device, such as Figure 1 and Figure 2As shown, it includes: a base frame 1, a cleaning structure 2 and a detection control structure (not shown in the figure); wherein, the cleaning structure 2 includes a cleaning pool 21 and a driving member 22, the detection control structure includes a detection unit and a control unit, the base frame 1 is a frame composed of a plurality of rods, and the workpiece to be cleaned in this embodiment is a 3D printed model; before cleaning the workpiece, it is necessary to perform surface detection on the workpiece through the detection unit, and the surface parameters of the workpiece to be cleaned in the past, the detection unit can be specifically a surface cleanliness tester, and the surface cleanliness of the workpiece is detected by the surface cleanliness tester, and the surface parameters are surface cleanliness parameters; the control unit is a chip processing unit, and the control unit can flexibly configure the working frequency according to actual conditions, and the working frequency range is 20-40K. Specifically, for example, when the surface cleanliness of the workpiece is within a preset range, the control unit controls the driving member 22 to work at a normal frequency of 28k, and when the surface cleanliness is lower than the preset value, the driving member 22 is controlled to work at a working frequency lower than 28k, and the cleaning time can be reduced; when the surface cleanliness is higher than the preset value, the driving member 22 is controlled to work at a working frequency higher than 28K, and the cleaning time is extended.
[0040] Specifically, Figure 1 and Figure 2 As shown, a cleaning chamber is provided in the cleaning pool 21, and the cleaning chamber opens upward. The driving member 22 is an ultrasonic transducer. When cleaning the workpiece, a cleaning agent is first placed in the cleaning chamber, and the cleaning agent can be alcohol. Then the workpiece to be cleaned is placed in the cleaning chamber, and the control unit controls the driving member 22 to work, driving the cleaning agent in the cleaning chamber to vibrate to clean the surface of the workpiece to be cleaned. Through the above settings, different working modes are adopted for different workpieces, and a relatively clean workpiece is cleaned for a short time using a lower working frequency, and a relatively dirty workpiece is cleaned for a long time using a higher frequency, so that the workpiece with many surface undulations and dead corners can be cleaned. This not only improves the cleaning efficiency, but also reduces energy loss.
[0041] Specifically, Figure 1 and Figure 2 As shown, the base frame 1 is also installed with a first supporting platform 11, a second supporting platform 12 and a third supporting platform 13 from top to bottom; the first supporting platform 11, the variable frequency cleaning device also includes: a filtering structure 3 and a liquid storage structure 4; the liquid storage structure 4 is installed on the first supporting platform 11, the cleaning structure 2 is installed on the second supporting platform 12, and the filtering structure 3 is installed on the third supporting platform 13; ensure that the liquid storage structure 4, the cleaning structure 2 and the filtering structure 3 are placed from top to bottom.
[0042] Among them, Figure 1 and Figure 2As shown, the filtering structure 3 includes a first filter element 31 and a second filter element 32, which are symmetrically arranged on the third supporting platform 13, and the first filter element 31 and the second filter element 32 are both connected to the cleaning tank 21 through a pipeline; the liquid storage structure 4 includes a first liquid storage element 41 and a second liquid storage element 42, and the first liquid storage element 41 and the second liquid storage element 42 are both connected to the cleaning tank 21 through a pipeline, and the first liquid storage element 41 is also connected to the first filter element 31 through a pipeline, and the second liquid storage element 42 is also connected to the second filter element 32 through a pipeline; the variable frequency cleaning device also includes an opening and closing structure, which includes a first opening and closing member, which is arranged on the pipeline between the first liquid storage element 41 and the cleaning tank 21, and the first opening and closing member is also arranged on the pipeline between the second liquid storage element 42 and the cleaning tank 21; the opening and closing structure also includes a second opening and closing member, which is arranged on the pipeline between the cleaning tank 21 and the first filter element 31; the second opening and closing member is also arranged on the pipeline between the cleaning tank 21 and the second filter element 32.
[0043] The variable frequency cleaning device in this embodiment needs to be cleaned twice during cleaning. When cleaning the workpiece, the first cleaning is performed in the cleaning tank. During the first cleaning (rough cleaning), the two second opening and closing parts on the pipeline between the cleaning tank 21 and the filter structure 3 are closed. After the first cleaning is completed, the second opening and closing part between the cleaning tank 21 and the first filter element 31 is opened to discharge the cleaning liquid in the cleaning tank 21 into the first filter element 31 for filtration. The cleaning agent that has been filtered is moved to the first liquid storage element 41 for recovery through an additional water pump. Then the workpiece is cleaned for the second time. During the second cleaning (fine cleaning), the two second opening and closing parts on the pipeline between the cleaning tank 21 and the filter structure 3 are closed. After the second cleaning is completed, the second opening and closing part between the cleaning tank 21 and the second filter element 32 is opened to discharge the cleaning liquid in the cleaning tank 21 into the second filter element 32 for filtration. The cleaning agent that has been filtered is moved to the second liquid storage element 42 for recovery through an additional water pump.
[0044] like Figure 1 and Figure 2 As shown, when the next workpiece is cleaned, during the first cleaning, the first opening and closing piece between the first liquid storage piece 41 and the cleaning tank 21 is opened, and the two second opening and closing pieces on the pipeline between the cleaning tank 21 and the filtering structure 3 are closed, and the workpiece is cleaned using the cleaning agent stored in the first liquid storage piece 41, and the above-mentioned filtering process is repeated after the cleaning is completed; during the second cleaning, the first opening and closing piece between the second liquid storage piece 42 and the cleaning tank 21 is opened, and the two second opening and closing pieces on the pipeline between the cleaning tank 21 and the filtering structure 3 are closed, and the workpiece is cleaned using the cleaning agent stored in the second liquid storage piece 42, and the above-mentioned filtering process is repeated after the cleaning is completed.
[0045] like Figure 1 and Figure 2 As shown, through the above process, the cleaning agent is reused, saving cleaning costs. And by setting up two sets of liquid storage parts and filter parts, the cleaning agents used for rough washing and fine washing in the cleaning process are distinguished, avoiding repeated contamination caused by mixing the two sets of cleaning agents, resulting in subsequent rough washing or fine washing failures, and also avoiding long-term contact between workers and cleaning agents.
[0046] like Figure 1 and Figure 2 As shown, in this embodiment, the cleaning structure 2 also includes a cover plate 5, which is arranged at the open end of the cleaning tank 21 to prevent the ultrasonic transducer from vibrating the cleaning agent during the cleaning process and causing liquid splashing, thereby causing waste of the cleaning agent.
[0047] The working process of the variable frequency cleaning device provided in this embodiment is as follows:
[0048] Detection process: The detection unit is used to detect the surface cleanliness of the workpiece. When the detected data is less than the preset value, the drive member 22 is controlled to work for a shorter working time at a lower working frequency; when the detected data is greater than the preset value, the drive member 22 is controlled to work for a longer working time at a higher working frequency.
[0049] The first cleaning and recovery process: the two second opening and closing parts on the pipeline between the cleaning tank 21 and the filtering structure 3 are closed. After the first cleaning is completed, the second opening and closing part between the cleaning tank 21 and the first filter element 31 is opened to discharge the cleaning liquid in the cleaning tank 21 into the first filter element 31 for filtration. The filtered cleaning agent is moved to the first liquid storage element 41 for recovery through an additional water pump.
[0050] The second cleaning and recovery process: the two second opening and closing parts on the pipeline between the cleaning tank 21 and the filtering structure 3 are closed. After the second cleaning is completed, the second opening and closing part between the cleaning tank 21 and the second filter element 32 is opened to discharge the cleaning liquid in the cleaning tank 21 into the second filter element 32 for filtration. The filtered cleaning agent is moved to the second liquid storage element 42 for recovery through an additional water pump.
[0051] Repeat the above steps for the next workpiece to be cleaned, which will not be described in detail here.
[0052] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.
Claims
1. A variable frequency cleaning device, characterized in that: include: Base frame (1); A cleaning structure (2), the cleaning structure (2) being arranged on the base frame (1), the cleaning structure (2) comprising a cleaning tank (21) and a driving member (22), the cleaning tank (21) having a cleaning cavity with an opening on one side, the cleaning cavity being suitable for placing a workpiece to be cleaned; the driving member (22) being connected to the cleaning tank (21) to drive the cleaning agent in the cleaning cavity to vibrate; The detection control structure comprises a detection unit and a control unit, wherein the detection unit is connected to the control unit and is used to detect surface parameters of a workpiece to be cleaned; the control unit can receive the surface parameters to control the working frequency and time of the driving member (22).
2. The variable frequency cleaning device according to claim 1, characterized in that: The variable frequency cleaning device further comprises: a filtering structure (3) and a liquid storage structure (4); The filtering structure (3) is connected to the cleaning tank (21) to receive the cleaning agent in the cleaning tank (21) and filter it; The two ends of the liquid storage structure (4) are respectively connected to the filtering structure (3) and the cleaning tank (21); the liquid storage structure (4) is used to receive and store the cleaning agent filtered in the filtering structure (3), and to transport the cleaning agent to the cleaning tank (21).
3. The variable frequency cleaning device according to claim 2, characterized in that: The filtering structure (3) comprises: a first filter element (31) and a second filter element (32); the first filter element (31) and the second filter element (32) are both arranged on the base frame (1); and the first filter element (31) and the second filter element (32) are both connected to the cleaning pool (21).
4. The variable frequency cleaning device according to claim 3, characterized in that: The liquid storage structure (4) comprises: a first liquid storage member (41) and a second liquid storage member (42); the first liquid storage member (41) and the second filter member (32) are both arranged on the base frame (1); the first liquid storage member (41) is respectively connected to the first filter member (31) and the cleaning tank (21), and the second liquid storage member (42) is respectively connected to the second filter member (32) and the cleaning tank (21); The first liquid storage element (41) is used to receive the cleaning agent filtered in the first filter element (31) and to transport the cleaning agent in the first liquid storage element (41) to the cleaning tank (21), and the second liquid storage element (42) is used to receive the cleaning agent filtered in the second filter element (32) and to transport the cleaning agent in the second liquid storage element (42) to the cleaning tank (21).
5. The variable frequency cleaning device according to claim 4, characterized in that: The variable frequency cleaning device also includes an opening and closing structure, which includes a first opening and closing member, the first opening and closing member is arranged on the pipeline between the first liquid storage member (41) and the cleaning tank (21), and the first opening and closing member is also arranged on the pipeline between the second liquid storage member (42) and the cleaning tank (21).
6. The variable frequency cleaning device according to claim 5, characterized in that: The opening and closing structure further comprises a second opening and closing member, which is arranged on the pipeline between the cleaning tank (21) and the first filter element (31); the second opening and closing member is also arranged on the pipeline between the cleaning tank (21) and the second filter element (32).
7. The variable frequency cleaning device according to claim 1, characterized in that: The operating frequency ranges from 20 to 40K.
8. The variable frequency cleaning device according to claim 4, characterized in that: The variable frequency cleaning device further comprises: a first supporting platform (11), a second supporting platform (12) and a third supporting platform (13); the first supporting platform (11) is arranged at the top end of the base frame (1) to support the liquid storage structure (4); the third supporting platform (13) is arranged at the bottom end of the base frame (1) to support the filtering structure (3); the second supporting platform (12) is arranged on the base frame (1) between the first supporting platform (11) and the second supporting platform (12); the second supporting platform (12) is used to place the cleaning structure (2).
9. The variable frequency cleaning device according to any one of claims 1 to 8, characterized in that: The cleaning structure (2) further comprises a cover plate (5), wherein the cover plate (5) is arranged at the open end of the cleaning pool (21).
10. The variable frequency cleaning device according to claim 9, characterized in that: The driving component (22) is an ultrasonic transducer.